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to calibrate it.   

z

 

Phenomena of faults of frequency deviation: 

a.  The degree of frequency deviation is too high, and frequency deviation 

protection occurs.

   

b.  No load output current is very high, or even overload protection occurs. 

c.  The welding head squeals, with serious heating up.   

z

 

Method of commissioning: 

Click the ultrasonic testing button for short time, observe the indicated 

value of the degree of frequency deviation (frequency deviation protection 

will occur when the degree of frequency deviation exceeds 20%); adjust 

the frequency-adjusting knob finely to raise or lower the working frequency 

band, and then click the ultrasonic testing button, observe if the indicated 

value of the degree of frequency deviation is lower than the previous value; 

if lower, continue to adjust the frequency-adjusting knob in the previous 

direction, and simultaneously, click the ultrasonic testing button in short 

time, observe the indicated value of the degree of frequency deviation until 

the degree of frequency deviation is adjusted to the minimum (less than 

10%). If higher than the previous value, adjust the frequency-adjusting 

knob in reverse direction, and simultaneously, click the ultrasonic testing 

button in short time, observe the changes in the degree of frequency 

deviation until the degree of frequency deviation is adjusted to the 

minimum. 

z

 

Notes for the adjustment: 

a.  The minimum degree of frequency deviation (less than 10%) and the 

minimum no load (less than 0.5A) are the standards for frequency 

control.  

b.  In case of errors with transducer system or serious frequency deviation 

for connection failure or misconnection of transducer, it will not work to 

correct frequency now. The transducer and connecting wires will have 

to be adjusted or replaced. 

c. In special unexpected cases such as replacing or repairing the 

components of transducer (like acoustic welding head), the occurrence 

of frequency deviation protection during operation, and the first time of 

switching on and operation, it requires calibrating the working frequency 

band of the generator.          

(2) Load 

parameters 

   

Содержание KCH-2020

Страница 1: ......

Страница 2: ...e size meeting ultrasonic process 3 Providing assistance in manufacturing and modifying tools 4 Sample for welding During sales Service 1 Punctual deliver of equipment as per Contract 2 Free door to d...

Страница 3: ...cond and with certain amplitude The transient pressure maintained at the work piece after stopping vibration makes two pieces of weldment solidify together in the form of molecular interlinkage Genera...

Страница 4: ...Commissioning 1 Installation of the equipment 1 The equipment should be installed on the solid table board with a space of 150mm in the rear 2 Air inlet of air filter shall be connected tightly with...

Страница 5: ...rew for leveling the welding head off or adjust the tooling by means of padding with paper and finally lock them 9 Adjust air pressure to 0 14MPa press the pneumatic testing button or press the operat...

Страница 6: ...f the degree of frequency deviation until the degree of frequency deviation is adjusted to the minimum less than 10 If higher than the previous value adjust the frequency adjusting knob in reverse dir...

Страница 7: ...th higher requirements for sealing start adjustment from 0 4MPa 4 Parameters for delay time Delay time is the time for triggering ultrasonic On the basis of the length of time parameter the welder may...

Страница 8: ...le too long dwell time will impact the work efficiency Actual selection shall be determined according to the weldment The fusion face of common small weldment will cool down in a short time with very...

Страница 9: ...e 7 Delay time 8 Option switch 9 Weld time 10 Counter 11 Fall speed regulating 12 Rising speed regulating 13 Frequency deviation degree 14 Frequency control 15 Load indication 16 Power supply indicati...

Страница 10: ......

Страница 11: ...transducer system heats to over 50 during operation Only after returning to normal can the production be continued If temperature of transducer system is still on the high side continuous operation s...

Страница 12: ...c If air supply is normal d If emergency stop is reset and any error exists 3 In the event of unstable logic control check and handle it as follows If not successful please contact our service depart...

Страница 13: ...its rupture from vibration may cause overload protection as well 7 Unstable output of ultrasonic and indication of high load but very faint sense of ultrasonic vibration are mainly caused by the autom...

Страница 14: ...ing head unable to reset after descending during working 11 In the event of too strong vibration impact during working of the welder calibrate the movement velocity of the cylinder and the buffering p...

Страница 15: ...welder Part of its framework may not comply with the model you choose Therefore this manual is only for your reference with your concrete model subject to the real machine 9 2 Weihai Kaer Ultrasonic E...

Страница 16: ...r 3 Hot plate plastic welder 4 Rotating frictional plastic welder 5 Industrial process control and automation equipment Add No 54 Dalian Rd Torch High Tech Industry Development Zone Weihai Shandong Pr...

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