Part I: Install Front Housing Assembly
1. Route the end of the lock
cable with the Picoflex connector
from the back of the container
door through the cable routing
hole. (Figure 4)
2. Remove the front cover from
the keypad/base assembly.
3. Hold the keypad/base
assembly in the upright position
(i.e., the keypad is positioned at
the top) and hold the
keypad in place. Guide the
cable through the cable
receiving hole from the back
of the keypad/base
assembly. (Figure 5)
4. Route the lock cable
toward the keypad so that
the cable will not be pinched
by the generator. Gently lift
the keypad board assembly
and guide the cable up
through the cable receiving
hole in the keypad/base
assembly. (Figure 5)
5. Insert the Picoflex connector
on the end of the ribbon cable
into the header on the keypad
with proper orientation. (Figure
6)
6. Insert the spindle from the
back of the keypad/base
assembly. (Figure 7)
7. Position the keypad/base
assembly firmly against the
container door and attach it to the
container door using the two #8-
32 (or M4-0.7) keypad/base
assembly mounting screws. (Figure
8) Do not fully tighten screws.
8. Position the cable and the
keypad so that they will not be
pinched when the front cover is
snapped into place.
9. Pull excess cable through to
the inside of the container.
10. Tighten the keypad/base
assembly mounting screws.
(Torque 17-20 lbs., 1.9-2.25 N-M)
(Figure 8)
11. Center the front cover over
the keypad/base assembly and
gently snap into place.
12. Mount the front cover to
the keypad/base assembly
using the round mounting holes
on the cover and the three #6-
32 mounting screws. (Torque 14-
16 lbs., 1.6-1.8 N-M) (Figure 9)
13. Place the nylon dial spacer
over the spindle.
14. Place the dial onto the
spindle and seat into the dial
bushing. Push gently on the dial
so that the gear on the
generator seats properly into the
gear teeth on the dial.
15. Plug the RJ11 end of the cable into the lock case in order to test
the lock.
16. Test the operation of the lock before completing the installation of
the front cover by verifying the following:
• Ensure that the dial turns freely without scraping.
• Power the lock by turning the dial briskly in any direction until
simultaneous green and red flashes display and two beeps sound to
indicate the lock is powered. Key in the Factory Combination. (For a
Model 52 or T52, enter “502550”. For a Model 252 or 552, enter a two-
digit number in the range from 01-20, followed by “502550”.) If the
combination is entered successfully, continuous green flashes display
to indicate that the lock is ready to open. Rotate the container handle
to unlock. Then rotate the handle back to the locked position.
Note:
After correctly entering a valid combination, you must
retract the bolt within 4-6 seconds
.
17. Unplug the RJ11 end of the cable from the lock case and lay the
case aside.
18. After successfully testing lock operation, hold the cover assembly
in place and remove the dial.
19. Apply a small amount of lubricant to the gear on the generator,
the bearing surface of the dial (the portion that fits into the dial bushing
of the base assembly), and the teeth around the edge of the dial.
20. Place the dial onto the spindle and seat into the dial bushing.
Push gently on the dial so that the gear on the generator seats
properly into the gear teeth on the dial.
21. Insert the #4-40 dial mounting screw through the metal dial
mounting washer. Then insert the dial mounting screw/washer
assembly into the spindle and tighten the dial mounting screw.
Caution:
To meet the requirements of certain approval agencies, a
tamper evident dial label may have been included with your lock. It is
important that the next step of the installation be completed very
carefully, allowing the dial label to be applied correctly on the first
attempt. If the tamper evident dial label is removed after initial
application, a part of the label will stay on the dial. A new label would
then be required for reapplication.
22. Orient the lip of the dial to
the upright position and apply
the dial label to the dial. The
Kaba logo should be aligned
horizontally (Figure 10).
Part II: Install Lock Case Assembly
WARNING:
Do not take the lock case assembly apart. The lock
will not operate if the back cover has been removed.
1. Ensure that the cable lays in the cable channel as you mount the
lock case assembly to the inside of the container door using the three
1/4-20 (or M6-1) screws (Torque 25-30 lbs., 2.8-3.4 N-M), allowing 1/16”
(1.588mm) clearance between the lock bolt and the container locking
bar. (See Figure 2 for proper clearances and positioning when
installing a square nose slide bolt. See Figure 3 for proper clearances,
strike types and contact points when installing a roller slide bolt.)
Note:
The lock case
assembly can be mounted
in bolt roller up position or
bolt roller down position
(Figure 11) for all mounting
locations.
It is recommended
that you use Loctite
®
262
(Red) on the lock case
mounting screws.
2. If your lock includes the
Battery Assist option, you
should now mount the battery clip
inside the door near the lock and
install a fresh 9 Volt Alkaline
battery.
Note:
To remove any excess
cable or if you choose not to use
the Battery Assist option, wrap
and tie the battery assist cable.
(Figure 12) If you do not ever
plan on using the Battery Assist
option, you can cut the cable
next to the lock case to remove it.
Figure 10
© 2005-2006 Kaba Mas Corporation. All rights reserved.
Product warranty information can be found at: www.kaba-mas.com
Kaba Mas Corporation
749 W. Short Street, Lexington, KY 40508 USA
Phone: (859) 253-4744 FAX: (859) 255-2655
Customer Service: (800) 950-4744
Figure 4
Figure 8
Figure 6
Connection
Header
Spindle
Figure 7
Figure 9
Figure 11
Lip of
Dial
Generator
Cable Rcv
Hole
Figure 5
Figure 12
