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7

ASSEMBLY INSTRUCTIONS

BEFORE FIRST USE

MAINTENANCE

OPERATING INSTRUCTIONS

Use the exploded drawing (page 3) as your guide to assemble. Lay all parts and assemblies out in front of 

you before beginning. 

The following procedure is recommended:

•  Attach one base support (19) to left side frame and link compoents (25) using bolts (21),washers (22), lock 

washers (23) and nuts (24), then attach another to right side frame and the link compoents.

 •  Fix one end of arm support (17) to the base support (19) using bolts (20), washer (11), spring washers (10) 

and nuts (09), then fix another end to the side frame (12) using bolts (18), washer (11), spring washers (10) 

and nuts (09).

 •  Put the press frame in an upright position, attach one upper cross beam (04) to left and right side frames (12) 

using bolts (05), washer (06), lock washers (07) and nuts (08).

 •  Put another upper cross beam into position and insert the jack fired seat (32) to the two upper cross 

beams at the same time, then secure this cross beam to the side frames using bolts (05), washer (06), lock 

washers (07) and nuts (08).

 •  Screw the upper round nut onto the cylinder (03), insert the ram into the hole in the jack fired seat (32), 

then screw the under round nut (31) onto the ram and attach the serrated saddle to the ram.

 •  Join the two press bed frame (28) together by inserting the four bolts (27) through the stay bar (29) and the 

holes in the bed frames, then secure the four bolts by tighten the washer (11), spring washers (10) and nuts 

(09) on it.

 •  Insert support pins (26) into the holes in the side frames, then insert the joined press bed frame (28) into 

press frame and onto support pins.

 •  Attach the pump assy (14) to the right side frame using bolts (13), washer (11), spring washers (10) and 

nuts (09), then insert the handle to the handle bracket.

 •  Connect the hydraulic hose fitting (36) to the connection nut (35) and assemble the pressure gauge (01) to 

the pressure gauge connection nut (34) which is on the top of cylinder (03).

 •  Tighten all bolts and screws.

•  Before first use of this product, purge away air from the hydraulic system: open the release valve by turning 

it counterclockwise. Pump several full strokes to eliminate any air in the system.

•  Check all parts and conditions, if there is any broken parts, stop using it and contact your supplier 

immediately.

WARNING! ENSURE THAT YOU READ, UNDERSTAND AND APPLY THE SAFETY NSTRUCTIONS AND 

WARNINGS BEFORE USE.
•  Close the release valve by turning it clockwise until it is firmly closed.

•  Pump the handle until serrated saddle nears workpiece.

•  Align workpiece and ram to ensure center-loading.

•  Pump the handle to apply load onto workpiece.

•  When work is done, stop pumping the handle, slowly and carefully remove load from workpiece by turning 

the release valve counterclockwise in small increments.

•  Once ram has fully retracted, remove workplace from bed frame.

•  Clean the outside of the press with dry, clean and soft cloth and periodically lubricate the joints and all 

moving parts with a light oil as needed.

•  When not in use, store the press in a dry location with ram and piston fully retracted.

•  When press efficiency drops, purge always air from hydraulic system as described before.

•  Check the hydraulic oil; remove the oil filler nut on the top of the reservoir, if the oil is not adequate, fill with 

high quality hydraulic jack oil as necessary, then replace the oil filler nut, purge away air from the hydraulic 

system.

Содержание KTI-63619A

Страница 1: ...619A Overall Frame Height 59 5 Ram Stroke 7 28 Throat Height 38 Distance Between Bed Rails 4 25 Throat Width 21 25 Frame Width 25 25 Bed Height Adjustments 4 75 x 9 Base Depth 27 75 WARNING Cancer and Reproductive Harm www P65Warnings ca gov ...

Страница 2: ...a Accidental slippage can result in personal injury 7 Use appropriate guarding to contain any pieces that may break or fly apart when applying force 8 Use only press accessories having a capacity rating equal to or greater than the capacity of the press 9 Verify lift cables are slack before pressing on the bolster 10 Avoid off center loads 11 No alterations shall be made to the product 12 Do not u...

Страница 3: ...3 SHOP PRESS PARTS LIST figure a ...

Страница 4: ...rame 2 13 Bolt M10x25 4 14 Pump 1 15 Handle 1 16 Handle Grip 1 17 Arm Support 4 18 Bolt M10x30 2 19 Base Support 2 20 Bolt M10x20 4 21 Bolt M12x35 4 22 Washer 12 4 23 Spring Washer 12 4 24 Nut M12 4 25 Link Compoents 1 26 Support Pins 2 27 Bolt M10x130 4 28 Press Bed Frame 2 29 Stay Bar 2 30 Bell Block 2 31 Under Round Nut 1 32 Jack Fired Seat 1 33 Bolt M8x25 2 34 Pressure Gauge Connection Nut 1 3...

Страница 5: ...g 1 R22 O ring 1 R23 Ring 1 R24 Piston 1 R25 Screw M6x12 1 R26 Sealing Washer 1 R27 Bolt M8x12 1 No Description QTY R1 Spacing Ring 1 R2 Screw M6x6 1 R3 Y ring 1 R4 Back Ring 1 R5 O ring 1 R6 Nylon Ring 1 R7 Piston Ring 1 R8 O ring 1 R9 Ring 1 R10 Piston 1 R11 Screw M6x12 1 R12 Sealing Washer 1 R13 Bolt M8x12 1 R14 Guide Ring 1 SHOP PRESS PARTS LIST figure b ...

Страница 6: ...y Valve 1 13 O ring 1 14 Pressure Adjusting Screw 1 15 Safety Valve Cap 1 16 Limit Block 1 17 Spring Washer6 1 18 Bolt M6x10 1 No Description QTY 19 Release Valve Lever 1 20 O ring 1 21 Ball Valve 6 1 22 Copper Pad 1 23 Pump Body 1 24 J ring 1 25 Hand held Parts 1 26 Pin 2 27 Torsional Spring Latch 2 28 Ball Valve 1 29 Steel Ball Spring 1 30 Ball Valve 1 31 Screw M12x1 25x10 1 32 O ring 1 33 Ring ...

Страница 7: ...port pins Attach the pump assy 14 to the right side frame using bolts 13 washer 11 spring washers 10 and nuts 09 then insert the handle to the handle bracket Connect the hydraulic hose fitting 36 to the connection nut 35 and assemble the pressure gauge 01 to the pressure gauge connection nut 34 which is on the top of cylinder 03 Tighten all bolts and screws Before first use of this product purge a...

Страница 8: ...ernational HD and XD service related equipment 2 Year Limited Warranty K Tool International warrants that all jacks and service related equipment will be free from defects in material and workmanship for a period of 2 years following the original date of purchase This warranty is extended to the original retail purchaser only If any jack or service related item proves to be defective during this p...

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