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JA94-N44A Dual Audio Controller

- AMS44 Compatible - NVG

Installation and Operating Manual

Rev A

Page ii

Jupiter Avionics Corporation (JAC) permits a single copy of this manual to be printed or downloaded for the express use

of an installing agency. Any such electronic or printed copy of this manual must contain the complete text of this copyright

notice. Any unauthorized commercial distribution of this manual is strictly prohibited. Except as described above, no part

of this manual may be reproduced, copied, transmitted, disseminated, downloaded, or stored in any storage medium for

any purpose without the express prior written consent of JAC.

RECORD OF REVISIONS

Revision

Rev Date

Description

ECR

Sep 2017

Initial release, Serial number 1001 and higher.

Prepared:

MPB

Checked:

Approved:

IMPORTANT:

Information in this document is subject to change without notice.

To confirm the current revision status of this manual, visit the JAC website:

www.jupiteravionics.com

4965

JAC

KDV

12-14-17

JAC

MQS

12-15-17

Содержание AMS44

Страница 1: ...Dual Audio Controller AMS44 Compatible NVG Installation and Operating Manual Rev A Jupiter Avionics Corporation 1959 Kirschner Road Kelowna BC Canada V1Y 4N7 Tel 1 778 478 2232 Toll Free 1 855 478 2232 www jupiteravionics com ...

Страница 2: ... commercial distribution of this manual is strictly prohibited Except as described above no part of this manual may be reproduced copied transmitted disseminated downloaded or stored in any storage medium for any purpose without the express prior written consent of JAC RECORD OF REVISIONS Revision Rev Date Description ECR A Sep 2017 Initial release Serial number 1001 and higher Prepared MPB Checke...

Страница 3: ...ons 6 2 4 2 Cabling and Wiring 6 2 4 3 Mechanical Installation 7 2 4 4 In Line PTT Cordsets 7 2 4 5 Legend Replacement 7 2 4 6 Post Installation Checks 7 2 5 Adjustments and Configuration using ProCS 8 2 5 1 Configuration Cabling Requirements 8 2 5 2 ProCS Setup 8 2 5 3 Configurable Settings 8 2 5 4 Other Configuration Features 14 2 6 Installation Kit 15 2 6 1 Recommended Crimp tools 15 2 7 Instal...

Страница 4: ...tion 21 3 3 11 Remote RMT Operation 21 3 4 Emergency Operation Mode 22 3 4 1 Left User Emergency Mode 22 3 4 2 Right User Emergency Mode 22 3 4 3 Auto Emergency Mode 22 3 4 4 Selected Emergency Mode 22 Appendix A Installation Drawings A1 A1 Introduction A1 A2 Installation Drawings A1 Appendix B Installation Documents B1 B1 Airworthiness Approval B2 B2 Instructions for Continued Airworthiness B2 3 ...

Страница 5: ...each selectable from two rotary switches The JA94 N44A supports up to 4 selectable receivers in two banks of 4 switches The JA94 N44A provides intercom functions for up to 2 users and up to 6 passengers The JA94 N44A has individual VOX gating for each user and passenger The JA94 N44A supports two Direct Audio inputs at a fixed level to two users in Normal and Emergency mode The Direct audios may b...

Страница 6: ...trol signal LIGHTS INPUT 1 Analog control signal MIC 8 Audio signal MUSIC 4 Audio signal POWER INPUT 1 Power supply RX HI LO 10 Audio signal 5 COMs 4 NAVs and 1 PA TX PTT 5 Control signal COM Remote TX Select 6 Control signal ICS Isolate Mode 1 Control signal 1 3 2 Outputs Name Qty Type CVR 2 Audio signal CONFIG DATA FROM JA94 N44A 1 Data signal Headphones 8 Audio signal Note 7 outputs for driving...

Страница 7: ...ed output in emergency mode 3 00 Vrms 20 Phone rated output level with MUSIC input 4 35 Vrms 10 COM MIC rated output 250 mVrms 10 CVR rated output 500 mVrms 10 CVR rated output with MUSIC INPUT 250 mVrms 10 CVR rated output with MIC INPUT 1 00 Vrms 10 CVR rated output in emergency mode 500 mVrms 10 Receive Composite rated output 2 50 Vrms 10 Intercom Tie Line type 1 rated output 340 mVrms 10 Inter...

Страница 8: ...ferential CVR HI LO output circuitry type Emergency single ended Microphone inputs designed for MIC type amplified dynamic electret Microphone inputs bias voltage 12 Vdc 10 Microphone inputs circuitry type single ended MUSIC LEFT RIGHT HI LO audio input circuitry type differential FRONT MUSIC LEFT RIGHT audio input circuitry type single ended MUSIC attenuation 38 dB max RECEIVE AUDIO input circuit...

Страница 9: ...ind panel width Weight Material Connectors Mounting Bonding Installation kit part number 1 4 3 Environmental Specifications The JA94 001A Dual Audio Controller has been qualified to the environmental conditions listed below Environmental categories for which TSO compliance has been demonstrated are listed in the Environmental Qualification Form in Appendix B of this manual Temperature Operating Gr...

Страница 10: ...authorized alteration or repairs THIS WARRANTY IS VOID IF THE PRODUCT IS NOT INSTALLED BY AN AUTHORIZED JAC DEALER If the on line warranty card is not completed the product will be warranted from the date of manufacture Contact JAC for return authorization and for any questions regarding this warranty and how it applies to your unit s JAC is the final arbiter concerning warranty issues 2 4 Install...

Страница 11: ...t up it is normal for the JA94 N44A chassis to become warm to the touch 2 4 4 In Line PTT Cordsets If in line PTT cordsets drop cords are used be aware that incorrectly configured or improperly shielded in line PTT cordsets can lead to significant audio problems 2 4 5 Legend Replacement The JA94 N44A illuminated legends are field replaceable For further information refer to the Legend Replacement ...

Страница 12: ...asing the aircraft for service Refer to Appendix B 2 5 Adjustments and Configuration using ProCS All the JA94 N44A internal adjustments are set from the Product Configuration Software ProCS Configuration data is sent to the JA94 N44A via the front panel connector io using the Configuration Cables and a computer running the ProCS software For configuration requirements see section 2 5 1 For full in...

Страница 13: ...gs are grouped together into the following sections 2 5 3 1 Front Panel Switches The Front Panel Switches window is used to specify the text for each legend Note If the name of a front panel switch is changed using this software the change will be incorporated in every other section that refers to that switch name including the connector maps to give truly customized installation diagrams 2 5 3 2 ...

Страница 14: ...audio input level of each of the eight RX and the three DIRECT AUDIO inputs can be adjusted from 1 to 10 Vrms Default 7 75 Vrms The Receive Audio Detector threshold can be adjusted from 36 to 12 dB of rated input level Default 24 dB The level of the receive composite audio output RX COMP OUT can be adjusted from 0 25 to 2 5 Vrms Default 1 00 Vrms ...

Страница 15: ... not checked When the AUX Duplex check box is checked the AUX FM2 radio is set to duplex operation Default not checked see section 3 3 4 2 5 3 5 Simulcast Selection The level of each of the six Transceiver MIC output signals can be adjusted from 0 01 to 1 Vrms Default 250 mVrms When a User s PA Simulcast Enable button is checked the COM1 COM2 FM1 FM2 and AUX radios may be selected for simulcast ac...

Страница 16: ...veral of the connector pins can be configured to meet the requirements of specific installations Refer to JA94 N44A Interconnect sheet 5 of 6 Direct Audio routing can also be selected in this section The Receive Sidetone Level can be adjusted from 0 to 12 dB of the rated phone Level Default 6 dB The level of the PA Artificial Sidetone can be adjusted from 0 to 12 dB of the rated phone Level Defaul...

Страница 17: ...uring transmit Default checked When the Mute ICS Audio check box is checked the ICS Audio is muted during transmit Default checked The Mute Music Audio check box is always checked i e Mute Music Audio is always enabled 2 5 2 10 CVR Level 2 5 3 11 Music Levels The output levels of the Cockpit Voice Recorder audio may be adjusted as shown LEFT USER RIGHT USER and Music Input Levels may be individual...

Страница 18: ... 2 5 3 13 Lighting Voltage Selection The rated input level for the lighting voltage may be selected from 5 Vdc 14 Vdc or 28Vdc Default 28 Vdc 2 5 3 14 VOX 2 5 3 15 Connector Maps This section contains connector maps and interconnects that are automatically generated to show changes that affect the installation of the JA94 N44A such as switch labels and voltages See section 2 7 1 2 5 4 Other Config...

Страница 19: ...ize range MIL spec D Submin Crimp Socket CON 3320 2024 3 For Any D sub Connector Hardware Slide Locks Vertical CON 5275 0050 2 0 625 Inside Diameter Hardware Tag Ring CON 5500 0625 2 1 Inside Diameter Heat Shrink Tube WIR HTSK 1000 2 6 1 Recommended Crimp tools Tool Type Hand crimp tool Positioner Insertion extraction tool Positronic 9507 0 0 0 9502 5 0 0 4711 2 0 0 Daniels AFM8 K13 1 91067 2 MIL ...

Страница 20: ...e select switches TX select annunciators and associated legends 2 Right User Receive select switches TX select annunciators and associated legends 3 Left and Right User AUX and PA receive select switches TX select annunciators and associated legends 4 VOX threshold control 5 Left User Transmit Selector Switch and Emergency Switch 6 EMER Emergency Legend 7 Left User ICS RX Volume control and legend...

Страница 21: ...tches The left hand switch is associated with the Left User and the right hand switch is for the Right User To select AUX the appropriate switch is set to the up position and for PA it is in the down position Audio from the associated receiver is routed to the phones of that side s user and passengers if configured The backlit legends are interchangeable to allow customization The default legends ...

Страница 22: ...nnunciator pointing to the associated switch or legend The appropriate annunciator will light green to show which transceiver is selected for transmit right user PA in the example above The Left User TX selector is an unlit rotary seven position knob that operates in the same manner as the Right User selector except that position 7 marked PULL TO TURN extreme ccw is used to select Emergency EMER m...

Страница 23: ...ible plug or device could damage the unit the attached device or both If in doubt check with your installing agency 3 3 Normal Operation Mode The JA94 N44A is in Normal mode unless EMER mode has been selected via the Left User TX control or if the power input is off Note Numbers in parentheses refer to the front panel controls shown in section 3 2 3 3 1 Panel Lighting The JA94 N01A NVIS Type I Cla...

Страница 24: ...ransmit Timeout configuration of the aircraft The ProCS configuration program allows the selection of Transmit Timeout If selected transmissions will timeout after 90 seconds 3 3 3 3 FM2 PTT Operation Note If the FM2 transceiver has been configured as duplex it can be used with a cellphone or sat phone Check your configuration with the installing agency If the unit has been configured for cellphon...

Страница 25: ... Receive or Direct Audio or if the unit is transmitting When the incoming audio has ended the music will gradually return to the previous level 3 3 9 Rear Hand Mic Operation When configured by ProCS the Rear Hand MIC audio and PTT signal are connected to the Transceiver as selected by the left or right TX Select switch The Rear Hand MIC is assigned to left or right user s controls by ProCS in the ...

Страница 26: ...cy mode the Right User phone and MIC signals are connected by mechanical relay contacts to the COM1 transceiver and the NAV1 receiver Right User TX PTT is routed directly to COM1 PTT and the RIGHT USER MIC is routed to the COM 1 MIC The Right User is disconnected from the ICS The sum of COM 1 RX NAV 1 RX and Direct Audio 2 and Direct Audio 1 if configured by ProCS is routed to the RIGHT USER PHN o...

Страница 27: ...Dual Audio Controller are in this Appendix as listed below Note A fully customized set of Connector Maps and Interconnects can be created using the ProCS software Refer to the ProCS manual for further information A2 Installation Drawings DOCUMENT Rev JA94 N44A Connector Map A JA94 N44A Interconnect A JA94 N44A Mechanical Installation A Reference Documents TOL CUST EXTR Legend Replacement A JA94 N4...

Страница 28: ...CS TIE HI LEFT USER PHN HI RIGHT USER PHN HI LIGHTS INPUT DIRECT AUDIO 1 LO LEFT CVR LO COM 2 RX LO COM 1 RX LO AUX RX LO FM 1 RX LO FM 2 RX LO NAV 1 RX LO NAV 2 RX LO ADF RX LO DIRECT AUDIO 3 LO DME RX LO PA RX LO DIRECT AUDIO 2 LO RIGHT CVR LO MUSIC LEFT LO LEFT RX COMP OUT LO MUSIC RIGHT LO RIGHT RX COMP OUT LO ICS TIE LO LEFT USER PHN LO RIGHT USER PHN LO JUPITER AVIONICS TEMPLATE AUTOCAD PORT...

Страница 29: ...PAX 2 PHN LO PAX 4 PHN HI PAX 4 5 6 PHN LO COM 1 PTT AUX PTT FM 1 PTT FM 2 PTT REAR HAND PTT PAX 6 TX PTT RIGHT USER TX PTT RIGHT USER ICS PTT LEFT USER TX PTT LEFT USER ICS PTT PAX 5 MIC HI PAX 5 MIC LO PA PTT PA MIC HI PA MIC LO PAX 5 6 PHN HI POWER INPUT POWER GROUND MIC OUT MIC IN PAX PHN OUT VIEW IS FROM REAR OF MATING CONNECTOR PAX 3 PHN HI PAX 3 PHN LO TRANSMIT CONNECTOR P2 50 PIN FEMALE DM...

Страница 30: ...SELECT FRONT PANEL MUSIC CONFIGURATION CONNECTOR P4 JUPITER AVIONICS TEMPLATE AUTOCAD PORTRAIT SIZEA REV B DWT TITLE APPROVED PREPARED CHECKED L00N3 NCAGE CODE PART NO SHEET DOC NO CONFIDENTIAL PROPRIETARY TO JUPITER AVIONICS CORP Dual Audio Controller AMS44 Compatible NVG P3 P4 Connector Map JA94 N44A 3 3 JA94 N44A Connector Map Rev A dwg TAT VIEW IS FROM REAR OF MATING CONNECTOR P3 15 PIN FEMALE...

Страница 31: ... 22759 AS DESCRIBED IN FAA AC43 13 1B CHANGE 1 PARA 11 85 AND 11 86 AND LISTED IN TABLE 11 11 OR 11 12 ALL SHIELDED CABLE SHOULD BE IN ACCORDANCE WITH MIL DTL 27500 REVISION H OR LATER CONNECTION TO AIRFRAME GROUND SHOULD BE MADE WITH 20 AWG WIRE LENGTH NOT TO EXCEED 3 FT 0 91 M CABLE SHIELDS AT THE JA94 N44A CONNECTOR PINS SHOULD BE TERMINATED TO AIRFRAME GROUND USING A TAG RING P N MS27741 5 OR ...

Страница 32: ... RX LO ADF 9 28 DIRECT AUDIO 3 HI DIRECT AUDIO 3 LO RX LO 10 29 DME RX HI DME RX LO RX LO DME 11 30 PA RX HI PA RX LO RX LO PA 12 31 DIRECT AUDIO 2 HI DIRECT AUDIO 2 LO RX LO 13 32 MUSIC LEFT HI MUSIC LEFT LO RX LO MUSIC LEFT 14 33 MUSIC RIGHT HI MUSIC RIGHT LO RX LO MUSIC RIGHT 15 34 ICS TIE HI ICS TIE LO HI LO ICS TIE EXPANSION 16 35 LEFT USER PHN HI LEFT USER PHN LO PHN LO LEFT USER HEADSET JAC...

Страница 33: ...ER HEADSET JACK 25 42 RIGHT USER TX PTT 7 RIGHT USER TX PTT RIGHT USER ICS PTT 9 RIGHT USER ICS PTT LEFT USER TX PTT 8 LEFT USER TX PTT LEFT USER ICS PTT 10 LEFT USER ICS PTT MIC LO PAX 1 HEADSET JACK PHN LO PAX 1 MIC HI PAX 1 MIC LO 26 43 PAX 1 PHN HI PAX 1 PHN LO 30 47 MIC LO PAX 2 HEADSET JACK PHN LO PAX 2 MIC HI PAX 2 MIC LO 27 44 PAX 2 PHN HI PAX 2 PHN LO 31 48 MIC LO PAX 3 HEADSET JACK PHN L...

Страница 34: ...OR COM 1 REMOTE TX SELECT 1 COM 2 REMOTE TX SELECT 2 AUX REMOTE TX SELECT 3 FM 1 REMOTE TX SELECT 4 FM 2 REMOTE TX SELECT 5 PAX 1 TX PTT 7 PAX 2 TX PTT 8 PAX 1 ICS PTT 9 PAX 2 ICS PTT 10 PAX 3 ICS PTT 11 PARKED POSITION REMOTE TX SELECTOR 15 ICS ISOLATE MODE ICS ISOLATION 2 PA REMOTE TX SELECT 6 PAX 4 ICS PTT 12 PAX 5 ICS PTT 13 PAX 6 ICS PTT 14 PAX 1 TX PTT PAX 2 TX PTT PAX 1 ICS PTT PAX 2 ICS PT...

Страница 35: ...D STUD 4 40 0 25 in OPTION CHASSIS GROUND 22 AWG RIGHT CVR HI RIGHT CVR LO HI LO 13 32 JA94 N44A P O J1 P O P1 37 PIN FEMALE DMIN MATING CONNECTOR OPTION RIGHT CVR LEFT CVR HI LEFT CVR LO HI LO 1 20 JA94 N44A P O J1 P O P1 37 PIN FEMALE DMIN MATING CONNECTOR OPTION LEFT CVR RIGHT CVR LEFT CVR RIGHT RX COMP OUT HI RIGHT RX COMP OUT LO HI LO RECORDER 15 34 JA94 N44A P O J1 P O P1 37 PIN FEMALE DMIN ...

Страница 36: ... TAT COM 1 REMOTE TX SELECT 1 JA94 N44A P O P3 15 PIN FEMALE DMIN MATING CONNECTOR J3 COM 2 REMOTE TX SELECT 2 AUX REMOTE TX SELECT 3 FM 1 REMOTE TX SELECT 4 FM 2 REMOTE TX SELECT 5 PA REMOTE TX SELECT 6 COM 1 COM 2 AUX FM 1 FM 2 PA OPTION MULTIPLE DISCRETE TX SELECT AND PTT JA94 N44A J2 P O P2 50 PIN FEMALE DMIN MATING CONNECTOR RIGHT USER TX PTT 7 RIGHT USER TX SELECT AND PTT DIODES 1N4005 OR EQ...

Страница 37: ... JUPITER AVIONICS CORP 1 1 JUPITER AVIONICS TEMPLATE SOLIDWORKS PORTRAIT SIZEA REVB DRWDOT TITLE 0 5 DEG Dual Audio Controller AMS44 Compatible NVG JA94 N44A Mechanical Installation Rev A SLDDRW DOC NO UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES ANGLES ARE IN DEGREES TOLERANCES 1 DEC PLACE 0 1 2 DEC PLACE 0 01 3 DEC PLACE 0 005 ANGLES CONFIDENTIAL PROPRIETARY DRAWING NOT TO SCALE J2 J5 J1 ...

Страница 38: ...R 5 14 28 VDC LIGHTS COM 1 COM 2 FM 1 FM 2 AUX NAV 1 NAV 2 ADF DME DIR 1 DIR 2 DIR 3 MUSIC RX AUDIO RX AUDIO TX AUDIO TX PTT MUSIC DIRECT AUDIO LEFT RX COMP OUT OTHER AUDIO PANEL S RECORDING DEVICE RIGHT RX COMP OUT RIGHT USER PHONE MICROPHONE TX PTT ICS PTT LEFT USER PHONE MICROPHONE TX PTT ICS PTT PASSENGER PHONES MICROPHONE LEFT CVR CVR RIGHT CVR ICS PTT PAX 1 2 TX PTT REMOTE TX SELECTOR ICS IS...

Страница 39: ...only minimal changes The internal circuitry ensures that although the legends are individually illuminated the illumination is consistent and uniform throughout all legends and never needs to be balanced This means that if it is a requirement to change the labelling due to damage or for a different project there is no need for costly and time consuming illumination checks Caution Take care not to ...

Страница 40: ...Rev A Page B1 JA94 N44A Dual Audio Controller AMS44 Compatible NVG Installation and Operating Manual Appendix B Installation Documents ...

Страница 41: ...marked N A Not Applicable Instructions for Continued Airworthiness Jupiter Avionics JA94 N44A Dual Audio Controller in an Aircraft Make and Model 1 Introduction Aircraft that has been altered Registration number Make Model and Serial Number Content Scope Purpose and Arrangement This document identifies the Instructions for Continued Airworthiness for a Jupiter Avionics JA94 N44A installed in an ai...

Страница 42: ... this manual the JA94 N44A Installation and Operating Manual If the unit is removed and reinstalled a functional check of the equipment should be conducted 8 Diagrams Refer to Appendix A of this manual the JA94 N44A Installation and Operating Manual for installation drawings and interconnect examples 9 Special Inspection Requirements N A 10 Application of Protective Treatments N A 11 Data Relative...

Страница 43: ...p 11 2017 CONDITIONS SECTION DESCRIPTION OF TESTS CONDUCTED Temperature 4 5 Equipment tested to Category C4 Ground Survival Low Temperature 4 5 1 Equipment tested to Category C4 55 C Short Time Operating Low Temperature 4 5 1 Equipment tested to Category C4 45 C Operating Low Temperature 4 5 2 Equipment tested to Category C4 45 C Ground Survival High Temperature 4 5 3 Equipment tested to Category ...

Страница 44: ...no test performed Sand and Dust 12 0 Equipment identified as Category X no test performed Fungus 13 0 Equipment identified as Category X no test performed Salt Fog Test 14 0 Equipment identified as Category X no test performed Magnetic Effect 15 0 Equipment tested to Category Z 0 3 m Power Input DC Equipment DC Current Ripple DC Inrush 16 0 Equipment tested to Category Z XX Equipment tested to Cat...

Страница 45: ...y X no test performed Fire Flammability 26 0 Equipment identified as Category C Other Tests N A N A REMARKS This product is a derivative of the JA94 001A All tests were performed on the JA94 001A A similarity analysis between the two products is detailed in the Jupiter Avionics Corporation document JA94 N44A CAN TSO Design Change Assessment Rev A Test information can be found in the Jupiter Avioni...

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