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Jungheinrich ETM/V 214, Руководство по эксплуатации

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F 9

1003

.GB

6.3

Removing the seat hood

– Pull seat locking lever (2) up and push seat (3) towards the steering wheel.
– Disconnect fan connection
– Slacken fixing screws (4) remove hood (5).

Z

Expose drive unit and hydraulic equipment for maintenance.

6.4

Checking the hydraulic oil level

– Prepare truck for maintenance and

repair work
(see Section 6.1 and 6.3).

– Check oil level in hydraulic tank.

Z

The oil level can be read from the
hydraulic tank with the load pickup
device fully lowered.

– If necessary top up the oil at the filler

neck (6) using oil of the right grade (for
hydraulic oil specification, see Section
5.1).

– Replace hood and secure with clamp

screws (4).

– Connect  fan.
– Push seat into position and engage

locking lever (2).

3

5

4

2

6

F 9

1003

.GB

6.3

Removing the seat hood

– Pull seat locking lever (2) up and push seat (3) towards the steering wheel.
– Disconnect fan connection
– Slacken fixing screws (4) remove hood (5).

Z

Expose drive unit and hydraulic equipment for maintenance.

6.4

Checking the hydraulic oil level

– Prepare truck for maintenance and

repair work
(see Section 6.1 and 6.3).

– Check oil level in hydraulic tank.

Z

The oil level can be read from the
hydraulic tank with the load pickup
device fully lowered.

– If necessary top up the oil at the filler

neck (6) using oil of the right grade (for
hydraulic oil specification, see Section
5.1).

– Replace hood and secure with clamp

screws (4).

– Connect  fan.
– Push seat into position and engage

locking lever (2).

3

5

4

2

6

Содержание ETM/V 214

Страница 1: ...Operating instructions 50314468 ETM V 214 216 G 10 03 10 03...

Страница 2: ...ight Hydraulic hoses for lift function are disconnected Standing with dismantled hoist frame for large heights all hydraulic hoses between the main unit and the hoist frame are disconnected Safety Ins...

Страница 3: ...1003 GB...

Страница 4: ...explanations are indicated by the following graphics F Used before safety instructions which must be observed to avoid danger to personnel M Used before notices which must be observed to avoid materi...

Страница 5: ...0108 GB...

Страница 6: ...pacity Load Centre of Gravity Lift Height B 14 4 3 Jack Securing Point B 14 4 4 Notice Observe Operator Manual B 14 C Transport und Commissioning 1 Transport C 1 2 Lifting by Crane C 2 3 Securing the...

Страница 7: ...E 16 4 5 Emergency Lowering E 17 4 6 Operating Attachments E 20 4 7 Parking the truck safely E 20 5 Mechanical Back Up Steering Emergency Steering Operation E 21 6 Display Items E 23 6 1 Driver s Dis...

Страница 8: ...nd repairs F 8 6 2 Safety Belt Maintenance o F 8 6 3 Removing the seat hood F 9 6 4 Checking the hydraulic oil level F 9 6 5 Opening the fuse cover F 10 6 6 Removing the cover from the instrument pane...

Страница 9: ...1003 GB I 4...

Страница 10: ...n who operates the vehicle or for whom it is operated by another person In special cases e g leasing hire the operator is the person who in accordance with the existing contractual agreement between t...

Страница 11: ...0600 GB A 2...

Страница 12: ...and transport goods Open bottom pallets or palets with transverse boards can be lifted inside or outside the area of the load wheels and trolleys can be lifted Loads can be stacked or unstacked and t...

Страница 13: ...locking 3 t Free Lift Cylinder not with ZT Lifting Frame 12 t Driver s display 4 t Multi Pilot o On board computer 5 t Load Wheels 13 t Two stage switch key with spare key service 6 t Outriggers o CAN...

Страница 14: ...ated System warning system fault Line break safety devices in the lift cylinders limit the lowering speed of the load in the event of a hydraulic system failure Display Instruments Driver display 12 w...

Страница 15: ...itored by the brake control If the signal fails to appear or a fault is identified the brakes will be applied immediately until the machine comes to rest Control displays on the driver s display unit...

Страница 16: ...ylinder not with ZT Lifting Frame 12 t Driver s display 4 t Multi Pilot o On board computer 5 t Load wheels 13 t Two stage switch key with spare key service 6 t Outriggers o CANCODE 7 t Drive wheel 14...

Страница 17: ...ermits regenerative braking when changing direction Drive and lift parameters can be set via the driver s display unit 12 Warning displays operating errors and service functions can also be shown at t...

Страница 18: ...kg c Load Centre of Gravity 600 600 mm Travel Speed Drive and Fork Direction 14 0 14 0 14 0 14 0 km h Lift speed with without load 0 44 0 70 0 42 0 70 m s 10 Lowering speed with without load 0 50 0 50...

Страница 19: ...1003 GB B 8 Ast b5 b4 b11 b1 b2 e b3 a 2 a 2 Wa m2 h6 h8 h7 h1 l4 l h2 h3 h4 s c Q 210 y l2 x l7 l1...

Страница 20: ...n Telescopic Mast ZT Twin Lift Triplex Mast DZ Twin Lift Triplex Mast DZ reinforced h1 Build Height 1950 2700 1950 3540 2700 3950 mm h2 Free Lift 80 1306 2896 2056 3306 mm h3 Lift 2900 4400 4250 9020...

Страница 21: ...1003 GB B 10 Ast b5 b4 b11 b1 b2 e b3 a 2 a 2 Wa m2 h6 h8 h7 h1 l4 l h2 h3 h4 s c Q 210 y l2 x l7 l1...

Страница 22: ...when driving over humps at constant speed Electromagnetic Compatability EMC The manufacturer confirms that the truck does not exceed the limits for electromagnetic fault emission and jamming resistan...

Страница 23: ...y plate Capacity Load Centre of Gravity Fork arms 21 Capacity plate Capacity Load Centre of Gravity Lift height 22 Sign Put on Safety Belt o 23 Notice Do not stand under the load carriage 24 Crane loa...

Страница 24: ...Item Description Item Description 30 Type 36 Manufacturer 31 Serial no 37 Battery weight min max in kg 32 Rated capacity in kg 38 Drive power 33 Battery Voltage V 39 Load centre of gravity distance i...

Страница 25: ...y distance not only takes into consideration the load height but also the load width Example to calculate the maximum capacity With a load centre of gravity distance C of 600 mm and a maximum lift hei...

Страница 26: ...ses for lifting are disconnected Standing with dismantled hoist frame for large heights all hydraulic hoses between the main unit and the hoist frame are disconnected Safety Instructions for Assembly...

Страница 27: ...ess wrap slings around the strut of the overhead guard Two suspension points 2 are located on the outriggers Withdraw battery plug 1 Secure the truck with wedges to prevent it from rolling away M Fast...

Страница 28: ...hicle pass the tensioning strap 3 through the overhead guard strut 1 and attach it to the securing rings The tensioning strap must be secured by a tensioner 4 M Loading shall be carried out by staff e...

Страница 29: ...activate the brake Removing the Transport Lock Push driver s seat out of the guide towards the steering wheel Remove fan plug from seat hood Remove seat hood see Chapter F Remove two pin plug from mag...

Страница 30: ...s seat in guide Connect battery plug Switch on the main switch and key switch Z The truck is now ready for use 5 Commissioning F Before commissining the machine ensure that the hydraulic hoses to the...

Страница 31: ...1003 GB C 6...

Страница 32: ...se and be securely tightened Batteries with non insulated posts must be covered with a non slip insulation mat Battery Disposal Batteries may only be disposed of in accordance with national Environmen...

Страница 33: ...l show Battery Latched red graphic symbol t or the control light will appear come on the board computer panel o Tilt Multi Pilot 1 towards arrow T and push the mast holder with the coupled battery tro...

Страница 34: ...e the mast holder further to the stop towards the battery Switch off the main switch and the key switch Remove driver s seat and disconnect fan connection Remove seat hood see Chapter F Withdraw the l...

Страница 35: ...se Battery see Section 3 F To carry out the charging procedure the top surface of the cells must be exposed in order to guarantee adequate ventilation No metal objects must be left on top of the batte...

Страница 36: ...ifting Harness Loosen fixing bolts 9 in the red battery retaining bracket 8 Remove retaining bracket 8 Couple lifting harness to battery holder 7 Lift the battery clear and move out to the side Disman...

Страница 37: ...batteries or 40 for maintenance free batteries Battery Discharge Monitor Lifting is cut out when the residual capacity falls below the required level An appropriate message will be shown on the drive...

Страница 38: ...Lowering and Braking During Energy Recovery the discharge display switches over to driver s display so that the bars in the battery icon fill up from 0 to 100 from bottom to top This occurs in cycles...

Страница 39: ...battery residual capacitance of 20 for standard batteries or 40 for maintenance free batteries Battery Discharge Monitor Lifting is cut out when the residual capacity falls below the required level A...

Страница 40: ...s Display Energy Recovery when lowering and braking pay load During Energy Recovery the discharge display on the computer switches over so that the bars in the battery icon fill up from 0 to 100 from...

Страница 41: ...1003 GB D 10...

Страница 42: ...e and Complaints Damage or any complaints regarding the forklift truck or its attachments shall immediately be reported to a supervisor Machines not safe for operation shall not be used until they are...

Страница 43: ...k tilt Sideshift left right Horn button Auxiliary hydraulics HF5 o 4 Steering switch t Change steering range from 180 or 360 5 Sideshift centring switch o Sideshift positioned in centre 6 Forks horizo...

Страница 44: ...E 3 1003 GB 3 14 15 4 5 6 7 8 9 11 12 13 10 16 17 1 2...

Страница 45: ...nt t Adjust steering column height and distance 17 Driver display t Displays important drive and lifting parameters selecs and displays types of steering operations warning signs provides information...

Страница 46: ...E 5 1003 GB 3 14 15 4 5 6 7 8 9 11 12 13 10 16 17 1 2...

Страница 47: ...Setting range of seat suspension from 50 kg to 130 kg Move lever 9 again in the direction of the arrow until the corresponding weight mark on scale 18 is reached Then finally return lever Sit on the d...

Страница 48: ...p 16 and set the steering head 20 to the required position horizontally and vertically Re tighten the steering column stop Adjusting the arm rest Lift the arm rest 7 lock and set the arm rest 21 to th...

Страница 49: ...protect against serious injury A frozen belt lock or reel must be allowed to thaw out and dry M The hot air temperature must not exceed 60 C F Do not alter the belt setting Safety belt and seat hood t...

Страница 50: ...n operating the forklift driving lifting lowering etc always sit with your back against the backrest The automatic lock on the belt reel allows for sufficient movement in the seat F If you sit on the...

Страница 51: ...ia the control panel 1a and confirmed by the set key For the on board computer 17a o enter the start PIN 14016 and confirm with OK Check the horn operation The truck is now ready for use The battery c...

Страница 52: ...t occurs in the steering system during travel which impairs the safety of the operator there will be a controlled braking of the truck until it comes to rest Emergency Stop Re Set Turn the main switch...

Страница 53: ...ith the technical specifications for that truck During such operations the load shall always be carried on the incline side of the truck Turning traversing and parking of the forklift is not allowed o...

Страница 54: ...Z When the truck is ready for use no travel direction is selected The truck can only be driven after the required direction has been selected When the truck is ready for use press the travel direction...

Страница 55: ...bend The position of the drive wheel will be shown on the driver display panel or the on board computer Braking Z The braking pattern of the truck depends essentially upon the ground conditions The d...

Страница 56: ...neration of energy governed by the traction current controller The driver display panel or the on board computer will indicate energy recovery Braking with the Rollout Brake Release accelerator during...

Страница 57: ...rks Tilt the locating lever 27 up Push the forks 28 to the correct position on the fork carriage Tilt the locating lever down until the locating pin engages in a slot 4 4 Picking Up and Depositing a L...

Страница 58: ...der to protect the load and the rack surface 4 5 Emergency Lowering F Do not allow anyone in the danger area when performing emergency lowering If the hoist frame does not lower due to a fault in the...

Страница 59: ...e mast holder and in direction U to retract it Z The angle of the Multi Pilot determines the reach speed o Mast Reach Damping Hydraulic damping of the mast holder reach is automatically activated abov...

Страница 60: ...ansport the truck with or without a load when the mast holder is retracted the lifting frame tilted back and the load pickup device lowered Lower load unit in the transport position Press Multi Pilot...

Страница 61: ...tions X2 and Y2 to operate a hydraulic attachment HF5 Refer to manufacturer s Operator Manual F Note capacity of the attachment 4 7 Parking the truck safely If it is necessary to leave the truck ensur...

Страница 62: ...nect fan connection Remove the cover above the seat by removing three fixing screws Release the magnetic brake see Chapter C Remove the protective cover from the centre bolt Before recovering the truc...

Страница 63: ...ached a safe position return the brake system to operational condition The truck must not be parked with the brakes released Remove the Allen screw from the engine Replace the protective cover Remove...

Страница 64: ...provides information on the direction of travel the selected steering angle the battery charge condition and other selected truck parameters Setting the Clock Press the shift key for 3 secs The displa...

Страница 65: ...display of 2 or 4 circular segments 47 Remaing time display with in built battery in the form of hours minutes 48 Time in form of hours minutes 49 Battery discharge status in 10 bars 0 100 and energy...

Страница 66: ...plete hours Time hours minutes Lift height in mm 5 digit Maximum lift height in mm 5 digit Load weight in kg 4 digit The time remaining for built in battery hours minutes Warning and fault messages as...

Страница 67: ...hic symbol SYMBOL Slow travel green graphic symbol SYMBOL Dead man pedal not activated yellow graphic symbol SYMBOL Service mode active yellow graphic symbol SYMBOL Overtemperature red graphic symbol...

Страница 68: ...ing messages Travel speed throttled slow travel switch Hand brake applied or released brake switch Change of display to service mode shift key Selection of travel and lift modes 43 49 50 59 58 57 56 5...

Страница 69: ...reset position at start INFO 09 LED 42 on Creep travel applied or pre set by locks INFO 10 LED 38 on Traction motor overtemperature INFO 11 LED 38 on Lift motor overtemperature INFO 12 LED 38 on Steer...

Страница 70: ...ackground All displays are shown as plain text or in symbol form for easy identification The significance of the individual symbols is explained in Section 6 4 A colour contrasting display gives infor...

Страница 71: ...quirements TRAVEL PROFILE 3 Fast travel LIFT MENU Parameters Diagnosis Error logbook SERVICE MENU PARAMETER MENU DATA FUNCTION MENU SCROLL UP Scroll up SCROLL DOWN Scroll down PAGE UP Page up PAGE DOW...

Страница 72: ...k direction speed PARAMETER SELECTION Lift speed parameters STEERING ANGLE DISPLAY 360 STEERING ANGLE DISPLAY 180 TABULATOR To next input field WARNING SYMBOL Battery not interlocked WARNING SYMBOL Pa...

Страница 73: ...Key After entering the correct code the truck is ready for use It is possible to allocate an individual code to each truck driver or group of drivers Z When delivered from the factory the operational...

Страница 74: ...he o switch 70 Z The truck can be switched off automatically after a pre set time To do this the appropriate code keyparameters must be entered see Section 6 3 7 2 Parameters The code key functions ca...

Страница 75: ...the master code Code Key Parameters Setting procedure for truck Enter the three digit parameter number confirm with the Set key 66 Enter the set value according to parameter list or change and confir...

Страница 76: ...codes are programmed only a code of the same length can be entered If the code length is changed then all operator codes should be deleted beforehand 0000 9999 or 00000 99999 or 000000 999999 7295 LED...

Страница 77: ...LED 68 flashes Input of new code confirm Set LED 69 flashes Repeat Input of Code confirm 003 Delete operator code 0000 9999 or 00000 99999 or 000000 999999 LED 68 flashes Input of Code confirm Set LED...

Страница 78: ...on travel speed fork direction travel speed and lift speed t Trucks with driver display and ignition switch On trucks with an ignition switch use the grey service key in order to access the travel and...

Страница 79: ...fter having carried out the instructions shown on the driver display panel and in the troubleshooting section inform the manufacturer s service department The fault can only be rectified by trained an...

Страница 80: ...e headlight is equipped with a 360 swivel link 10 2 Beacon Item Description 71 o Searchlight 72 o Searchlight 73 o Headlight switch ON OFF for Item 71 74 o Headlight switch ON OFF for Item 72 Item Des...

Страница 81: ...arriage is above the outriggers In the outrigger height range i e below a lift height of 500 600 mm sideshift and other hydraulic functions except lift and tilt forward reverse are inhibited if the ma...

Страница 82: ...icularly sensitive loads Functions are only released when the mast is extended or the fork carriage is above the outriggers In the outrigger height range i e below a lift height of 500 600 mm sideshif...

Страница 83: ...1003 GB E 42...

Страница 84: ...service department provides service engineers especially trained to carry out such tasks We recommend the conclusion of a maintenance contract with a manufacturer s service centre Lifting and Jacking...

Страница 85: ...ts otherwise the data plate details cannot be complied with When changing wheels and tyres care should be taken to ensure that the truck does not slew e g when wheel is changed there is no simultaneou...

Страница 86: ...a week M3 Every 500 Operating hours however at least every 3 months M6 Every 1000 Operating hours however at least every 6 months M12 Every 2000 Operating hours however at least every 12 months Z Main...

Страница 87: ...ent k t Steering 4 1 Check steering gear for wear and lubricate k t 4 2 Check mechanical parts of steering head t 4 3 Check steering operation t Brake System 5 1 Check brake lining wear except load wh...

Страница 88: ...ure it is secure k t Hoist Frame 10 1 Check hoist frame attachment t 10 2 Check lift chain and guides for wear adjust and grease k t 10 3 Check tilt cylinder bearing and make sure it is secure t 10 4...

Страница 89: ...E F 195 10 Nm 75 5 Nm 367 10 Nm 2 g Contact Surfaces s Grease Nipples Hydraulic Oil filler neck c Hydraulic Bleed Screw b Transmission Oil drain plug a Drain Plug for Gearbox Oil Freezer application...

Страница 90: ...e bonding agent and the resultant mix must be disposed of in accordance with disposal regulations Grease Guidelines 5 2 Tank Capacity ETM V 214 216 Code Order No Volume Description Application for A 2...

Страница 91: ...n Transport and Commissioning When work is carried out on the safety brake ensure that the truck cannot roll away 6 2 Safety Belt Maintenance o Each day before using the truck the driver shall check t...

Страница 92: ...aulic oil level Prepare truck for maintenance and repair work see Section 6 1 and 6 3 Check oil level in hydraulic tank Z The oil level can be read from the hydraulic tank with the load pickup device...

Страница 93: ...hood and set to one side Z The fuses are located under the hood 6 6 Removing the cover from the instrument panel Slacken the screws in the safety screen Push the steering wheel towards the seat furthe...

Страница 94: ...er Fuse 5 A 9 F17 Radio fuse 5 A 10 1 F 4 Steering Electronics Travel Control Fuse 5 A 11 2 F 10 Hydraulics Fuse 5 A 12 9 F 2 Fan Seat Fuse 10 A 13 5 F 7 Options Fuse 10 A 14 1 F 14 Brake Fuse 10 A 15...

Страница 95: ...asures must be discussed with the manufacturer s service department 7 1 Measures to be taking before putting the truck out of service Thoroughly clean the truck Check brakes Check hydraulic oil level...

Страница 96: ...must be examined by a suitably trained engineer annually or after special occurences This person shall issue his report and assessment from a safety perspective and shall have sufficient knowledge and...

Страница 97: ...1003 GB F 14...

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