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JUKI PS-800-13085, Инструкция по эксплуатации

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CONTENTS

1. SPECIFICATIONS .............................................................................................1
2. CONFIGURATION .............................................................................................2
3. INSTALLATION ..................................................................................................3

3-1. Setting up the sewing machine .....................................................................................3

3-1-1. Unpacking ..............................................................................................................3
3-1-2. Setting up the X-feed mechanism ........................................................................5
3-1-3. Setting up the table ...............................................................................................7
3-1-4. Setting up the switches, bobbin thread winder and switch button (asm.) ......8
3-1-5. Points to be checked and precautions to be taken before turning the 

power ON .....................................................................................................................9

3-2. Installing the air hose ................................................................................................... 11
3-3. Cautions for the compressed air supply (source of supply air) facility ..................12
3-4. Installing the bobbin winder device ............................................................................13
3-5. Winding the bobbin thread...........................................................................................13
3-6. Precautions for installation of the machine ...............................................................14

4. PREPARATION OF THE SEWING MACHINE ................................................15

4-1. Lubricating method and check of the oil quantity .....................................................15
4-2. Attaching the needle .....................................................................................................16
4-3. Threading the machine head .......................................................................................17
4-4. Bobbin replacement procedure ...................................................................................18
4-5. Adjusting the thread tension .......................................................................................19
4-6. Adjusting the thread take-up spring and the thread breakage detector plate ........20
4-7. Adjusting the thread take-up stroke ............................................................................20
4-8. Needle-to-hook relationship ........................................................................................21
4-9. How to wind a bobbin ...................................................................................................23

4-10. Adjusting the position of the thread trimmer .............................................................24
4-11. How to attach / remove the cylinder lifting plate .......................................................26

4-12. How to confirm the amount of oil (oil splashes) in the hook

....................................27

4-13. Adjusting the amount of oil in the hook .....................................................................28
4-14. Adjusting the needle hole in the throat plate and the needle ...................................29
4-15. Setting the mechanical origin ......................................................................................30
4-16. Adjusting the disk presser pressure ...........................................................................31
4-17. Adjusting the thread end position at the beginning of sewing ................................32
4-18. Adjusting the electronic intermediate presser stroke ...............................................33
4-19. Adjusting the needle thread air blower .......................................................................34

Содержание PS-800-13085

Страница 1: ...PS 800 13085 INSTRUCTION MANUAL...

Страница 2: ...5 4 2 Attaching the needle 16 4 3 Threading the machine head 17 4 4 Bobbin replacement procedure 18 4 5 Adjusting the thread tension 19 4 6 Adjusting the thread take up spring and the thread breakage...

Страница 3: ...2 Disposal of batteries 69 6 SUBCLASS MODEL 70 6 1 Barcode reader 70 6 2 Rotary knife 75 6 2 1 Safety precautions 75 6 2 2 How to carry out coaxial adjustment 76 6 2 3 How to adjust the timing belt te...

Страница 4: ...C 21 Operating humidity range 35 to 85 No dew condensation Laser type 5 to 70 22 Storage temperature range 5 to 60 C Laser type 10 to 100 C 23 Storage humidity range 20 to 85 No dew condensation 85 ap...

Страница 5: ...s feed mechanism Y axis feed mechanism Cassette clamp device Operation panel Air control box Electrical control box Power switch also used as the emergency stop switch Thread stand Bobbin winder devic...

Страница 6: ...Detach top cover first Then detach the remaining covers from the four surfaces 3 Remove clamping plates of front and rear caster seats from the sewing machine Tools are packed in the accessory box fo...

Страница 7: ...Lift the sewing machine with a forklift to bring it to the specified location Weight of the sewing machine 500 kg Insert the forks of the forklift into this portion 5 Remove parts accessories and feed...

Страница 8: ...horizontally on the forks of the forklift Keep the sewing machine on the forks in such a way that it does not rattle 3 1 2 Setting up the X feed mechanism 1 Detach clamping plates Put the screws and n...

Страница 9: ...ech anism 4 Detach rubber plug Remove four nuts on the opposite side with a wrench key Take care no to allow the screws to slip off the mounting holes after you have removed the nuts Put the nuts you...

Страница 10: ...ng up the table 1 Set up the left right and front center tables Tighten the screws as illustrated in Fig 1 2 Set up the front tables left and right Secure the aforementioned parts with dedicated link...

Страница 11: ...e right with T head screw A and nut B B B A A C C B B A A B B A A 2 Secure the power switch plate to the alumi num plate of the front table right with T head screw A and nut B 3 For switch button asm...

Страница 12: ...ON 1 Inspect horizontality of the sewing machine 2 Inspect whether the electrical components and pneumatic components are correctly assembled 3 Inspect whether the needle entry point is correctly ali...

Страница 13: ...Detach the throat plate Inspect the hook timing 5 Inspect the clearance provided between the X feed origin detection sensor and the detection plate 6 Inspect whether the X feed mecha nism operates smo...

Страница 14: ...blown directly to the human body Then carefully open the air cock 2 Adjustment of air pressure Pull up air regulating knob Then turn it to adjust the air pressure to 0 5 0 55 MPa Then push down air re...

Страница 15: ...lity of the air supply When the supply air contains a considerable amount of moisture Ambient environment When our machine is installed at a place where the temperature greatly changes in the morning...

Страница 16: ...shed press this key again for 2 seconds to keep parameter 4 key numbers from 0 to 9 5 key numbers from 9 to 0 6 key turn left 7 key turn right 2 Indicator light 1 Parameter indicator light 2 Productio...

Страница 17: ...sewing machine table in X direction Take care not to allow the machine to hit against someone standing near the table to cause inju ry 2 Be sure to secure a space as wide as 500 mm or more around the...

Страница 18: ...for the first time after delivery or after having disused it for a long time replenish the hook with a small amount of oil in advance WARNING Turn OFF the power before starting the work so as to preve...

Страница 19: ...old the needle so that its groove faces toward blade point of the rotary hook 2 Tighten screw In the case of replacing the needle with a needle which differs in specifications be sure to re adjust the...

Страница 20: ...ower before starting the work so as to prevent accidents caused by abrupt start of the sewing machine 1 Put sewing machine thread on thread stand 2 Pass the thread as illustrated in the figure Lastly...

Страница 21: ...nd pull the thread as it is By so doing the thread will pass under the tension spring and be pulled out from thread hole C 3 Pull out the thread by 50 mm from thread opening C Check the position of yo...

Страница 22: ...that the needle thread and bobbin thread are interlaced together at the center of material thick ness Fig A If the thread tension is excessively high when sewing a light weight material the ma terial...

Страница 23: ...e detector plate Loosen setscrew Adjust the position of thread breakage detection plate so that the contact depth between thread breakage detection plate and thread take up spring becomes 0 to 0 2 mm...

Страница 24: ...case remove the thread being tangled in the hook carefully Then re start sewing WARNING Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing mach...

Страница 25: ...g to the sewing machine type as shown in the figure on the left For the S type Position the timing gauge with its S inscription turned up For the H type Position the timing gauge with its H inscriptio...

Страница 26: ...veral turns clockwise 5 Press button to start winding thread on the bobbin 6 When the bobbin thread amount wound on the bobbin reaches the set amount 80 the bob bin winder automatically stops turning...

Страница 27: ...ng of the thread trimmer connecting rod with groove in the thread trimming cam The specified QEP value of the electrical shaft an gle setting parameter has been factory adjusted to 290 at the time of...

Страница 28: ...he hexagonal wrench key 3 Mark the 5 mm position of the moving knife blade with a black marker pen Adjust the counter knife pressure with counter knife pressure adjustment screw After the completion o...

Страница 29: ...e is turned ON press switch 2 Cylinder lifting plate comes off upward Re move it The cylinder pushes up the lifting plate 3 To install cylinder lifting plate press switch The cylinder comes down to al...

Страница 30: ...m Oil splashes confirmation paper 10 mm When carrying out the procedure described below confirm the state that the needle thread from the thread take up lever to the needle and the bobbin thread are r...

Страница 31: ...ting the hook oil quantity firstly adjust the oil quantity by turning oil quantity adjustment screw in the direction of arrow A to increase it Then adjust the hook oil quantity by turning the adjustme...

Страница 32: ...he throat plate 2 Loosen two needle hole adjustment eccentric screws of the throat plate Adjust the position of the throat plate so that the needle is aligned with the center of needle hole in the thr...

Страница 33: ...ng set the QEP value to 245 tighten screw on the main shaft motor side and loosen screw on the lower shaft side Then turn the pulley to bring the needle bar to its upper dead point 5 Holding the pulle...

Страница 34: ...isk presser vertical movement speed and pressure 3 Changing the disk presser Check the actual sewing operation Use the disk presser or the plastic disk presser according to the condition of actual sew...

Страница 35: ...or underside of material Change over the setting of the wiper function be tween ON and OFF in accordance with these two conditions of the needle thread end position To put the needle thread end on th...

Страница 36: ...ending on thickness or type of the material 1 Press on the main screen of electrical box 2 When you press the Machine setting parameter is displayed When you enter the password 11111111 screen is disp...

Страница 37: ...to allow the thread end to be pushed by air Launch the pattern creation software to operate and process the pattern to be sewn On the screen that is displayed by clicking Op eration processing click E...

Страница 38: ...ither burrs nor acute edges at rims of the template 2 Determine the slit width within the range of 6 to 10 mm according to the pattern template It is normally set to 8 mm 3 Milling path 3 Milling path...

Страница 39: ...er templates are aligned Affix exclusive template tape 36 mm wide to por tions and as illustrated in the figure 2 To produce more beautiful seams it is recom mended to firmly secure the material at th...

Страница 40: ...aching a pattern Moving an empty pattern with no material fit positioning hole A on the pattern positioning plate on the positioning pin Fit other two auxiliary positioning holes B on the positioning...

Страница 41: ...Place the material to be sewn on the pattern Then check that the material is neatly arranged horizontally In addition secure the material with the holding method that matches the pattern to prevent t...

Страница 42: ...ily stop sewing C OPEN key Move the cylinder lifting plate up and down D PRESS key Used to move up down the cassette holder E START key Used to start sewing F USB port G Reset button Used to re start...

Страница 43: ...move the screen to the presser foot setting screen 1 Page move key Used to move the screen to the test mode screen 1 Test key Used to operate the sewing pattern by jumping Line segment return key Use...

Страница 44: ...duration of use of the sewing machine has reached the time requiring maintenance is provided in order to extend the product life of the sewing machine Under this mode the maintenance screen is display...

Страница 45: ...screen keep the clamp foot held at its current position while moving the shaft Lifted or lowered The Main screen is displayed after the operation panel is started up P259 Automatic operation of the c...

Страница 46: ...stitch sewing speed P170 Number of revolutions of the reverse feed stitching r min 100 to 3000 1200 Reverse feed stitching speed P13 Whether or not the soft start is required Yes No Yes Whether the m...

Страница 47: ...10 Thread clamp ON angle at the begin ning of sewing P26 Thread clamp ending angle at the beginning of sewing 1 to 990 10 Thread clamp OFF angle at the begin ning of sewing P27 Thread clamp starting...

Страница 48: ...p Yes No No Statistics settings P49 Bobbin thread remain ing amount is cleared at the time of turning the power ON Yes No No Whether the remaining amount of bobbin thread is reset to 0 zero when turni...

Страница 49: ...age output IO Yes No No Thread breakage setting P60 The number of revo lutions of the thread trimmer main shaft r min 10 to 500 260 Thread trimmer main shaft speed P61 Delay in the start of thread tri...

Страница 50: ...ewing point of the machining file Default The sewing machine stops after the completion of machining P395 Template recognition method Barcode elec tronic tag Electronic tag By serial number of file Ba...

Страница 51: ...ncoder is damaged 3 Power board is broken 4 The motor is broken 1 Check the wiring of the spindle encoder 2 Replace the spindle motor 3 Replace the power board 4 Replace the motor E020 X axis overvolt...

Страница 52: ...ilure 1 Abnormal startup 2 The motherboard is damaged 1 Restart 2 Replace the motherboard E029 X axis overheated Drive overload Lighten the load E030 Y axis overvoltage Refer to E020 Error Handling Me...

Страница 53: ...Replace the thread trimming module E056 Shear driver overload Refer to E026 Error Handling Method E057 Shear driver position differ ence Refer to E027 Error Handling Method E058 Shear driver AD sampl...

Страница 54: ...Method E070 Y servo parameter storage exception Abnormal memory chip Replace the chip E071 Y servo system parameter is abnormal Parameter configuration error Check parameter configuration E072 Y Servo...

Страница 55: ...se quence error Incorrect wiring phase sequence Wiring in the correct phase sequence E088 Y servo driver Rated cur rent input error Spare alarm E089 Y servo brake resistor over load Spare alarm E090 Y...

Страница 56: ...maged and short circuit ed 2 The motor is stuck 3 The power board spindle module is damaged 1 Check and replace the motor 2 Check the machinery 3 Replace the power board E113 Broken spindle encoder 1...

Страница 57: ...am is the old version 2 Mechanical stuck 1 Internal drive spindle no version number means that the old version needs to be returned to the factory to update the program 2 Check the machinery E134 Spin...

Страница 58: ...e the power board E205 Pressure box didn t put down The current frame is in the raised state Click the Frame button to lower the press frame E206 Failure of head board 1 Bad head cable 2 The head plat...

Страница 59: ...func tion such as lifting IO 6 Replace the motor 7 Check the line replace the driver E213 Broken line 1 The sewing thread is broken 2 Disconnection detection device failure 3 Parameter error 1 Thread...

Страница 60: ...s BP01 system can only upgrade BP01 program 2 Confirm whether the upgrade file in the USB flash drive is damaged E221 Upgrade file type error The upgrade file is corrupted or the upgrade file is not s...

Страница 61: ...ce or change screen E233 File error An error occurred while reading or writing from the USB flash drive 1 Replace graphics files 2 Re insert U disk or replace U disk E234 Graph or head offset out of b...

Страница 62: ...the auxiliary pressure frame 2 Reset parameters E249 Frame and auxiliary frame is not pressed down 1 Unpressed frame and auxiliary frame 2 Parameter setting error 1 Click the corresponding button to p...

Страница 63: ...the program 2 Check the encoder cable E409 0x Driver board encoder Z interference Refer to E408 Error Handling Method E410 0x Driver board bus un dervoltage 1 Voltage drop 2 The bus load is too heavy...

Страница 64: ...Refer to E089 Error Handling Method E424 0x Driver board absolute encoder overheating Refer to E090 Error Handling Method E425 0x Driver board battery voltage is too low Refer to E091 Error Handling M...

Страница 65: ...ndling Method E449 0x Drive board drive over load warning Refer to E026 Error Handling Method E450 0x Driver board position deviation too large warning Refer to E419 Error Handling Method E451 0x Driv...

Страница 66: ...board is open Refer to E025 Error Handling Method E476 0x Drive board overload Refer to E026 Error Handling Method E477 0x The driver board is out of position Refer to E027 Error Handling Method E478...

Страница 67: ...r 1 Loosen screw of the face plate Remove the face plate 2 Loosen and remove screw of the needle bar upper bushing and screw of the needle bar lower bushing 3 Aligning the grease hole of grease gun wi...

Страница 68: ...ecified oil to the oil tank through the rubber plug hole 4 When the oil amount in the oil tank reaches the upper scale mark stop pouring oil 5 Return the rubber plug to and return the cover to their o...

Страница 69: ...r No 32 white oil to the gear box little by little 3 When the oil amount reaches the upper scale mark B of the oil level gauge stop pouring oil 4 Return the cover and gasket of the gear box and hook c...

Страница 70: ...optional needle cooler Check the rough state of needle tip Use the ball pointed needle 3 The needle often breaks The needle is bent The needle comes in contact with the intermediate presser The needle...

Страница 71: ...le enters in the center of intermediate presser Adjust the air blowing direction of the air blower according to the direction of sewing so that the needle thread at the tip of needle can be clamped wi...

Страница 72: ...tery following the local laws and regulations How to remove the battery A 1 Release lock of the door at the back or side face of the sewing machine to open the door 2 Remove cover setscrews of electri...

Страница 73: ...cable clip band through the hole in mounting plate and bundle the barcode reader cable with the cable clip band When bundling the barcode cable slightly loosen the cable near the barcode reader 2 Det...

Страница 74: ...e barcode seal to the cassette at the posi tion that is 250 mm left from the center of cassette setup guide and 30 mm below the upper side of cassette The aforementioned sticking position is recommend...

Страница 75: ...hange D from Electronic identification label to Barcode Then press E A 2 Setting the barcode functions Setting the barcode functions on the oper ation panel 1 Press button A B 2 Press button B In the...

Страница 76: ...73 Setting the barcode number 1 Press button A 2 Press button B A B 3 Select the sewing pattern file you want to read and press button C 4 Press button D Save the data D C...

Страница 77: ...the pattern is converted appropri ately If the barcode reader does not beep adjust the vertical position of the barcode reader If the pattern is not converted even when the barcode reader beeps check...

Страница 78: ...cedures 2 Keep your hands away from the moving parts in order to protect against cuts while the knife is in operation 3 Direct contact with the blade point of the counter knife and moving knife is pro...

Страница 79: ...ing plate lower fixing plate timing belt cover moving knife cover and knife clamp Counter knife device Moving knife device 3 Detach the moving knife components clamp plate one piece one moving knife o...

Страница 80: ...ile taking care to prevent it from interfering with the flat portion of moving knife shaft counter knife shaft adjust the position of the counter knife unit so that the bushing shaft lightly moves up...

Страница 81: ...rotates smoothly If any malfunction occurs adjust the position of the counter knife unit 12 Check the operation status of the bush ing jig respectively in the aforemen tioned four directions Then secu...

Страница 82: ...knife from coming in contact with the knife pressure adjustment screw of the counter knife Note Do not allow the moving knife to interfere with the screw Turn ON the power and air to the sewing machi...

Страница 83: ...haft by hand to adjust so that the counter knife is almost in parallel with the moving knife Parallel 6 2 4 3 Position of the knife pressure adjust ment screw of the counter knife 6 2 4 4 Position of...

Страница 84: ...the height of counter knife Up to 5 5 mm Interference with the top surface of the lower cassette must be prevented 3 mm or less Moving knife 3 After you have adjusted the counter knife to an appropria...

Страница 85: ...e pressure is 0 zero So that the moving knife comes in slight contact with the counter knife After you have pushed the adjustment screw tighten the setscrew Adjust the counter knife and the moving kni...

Страница 86: ...ct with the moving knife rod without fail 6 2 6 Adjusting the operating speed of template when the knife operates Start the machine and proceed to the main inter face Then click Menu Click Param File...

Страница 87: ...nd knife patterns are created using the Layer 2 Fig 1 Fig 2 6 2 7 2 Installing the sewing software Open the exclusive rotary knife sewing software Select the file and click it to open Select the file...

Страница 88: ...eld and 54 5 in the Y axis direction field The head 2 position should be adjusted according to the cutting position and the displacement of sewing position The smaller the X axis travel amount is ente...

Страница 89: ...f the angle is less than 135 the connection points intersect with each other at the position that is 0 1 mm ahead of them as shown in the figure 3 From the beginning to the end of cutting cutting effe...

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