JUKI AMS-210ENHL2210/TF10S Скачать руководство пользователя страница 54

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ENGLISH

(2) LCD section of the data edit screen

BAR-CODE RECORD NEW
REGISTRATION button

The bar-code record registration screen is displayed.

→

Refer to

"II-3-4. (3) New registration of a bar-code record" p.43.

BAR-CODE RECORD
COPY button

The bar-code record copy screen is displayed.

→

Refer to

"II-3-4. (7) Copy of the bar-code record" p.54.

CODE NAME EDIT button

The code name edit screen is displayed.

→

Refer to

"II-3-4. (6) Editing the code name" p.53.

CLOSE button

The data edit screen is closed.

BAR-CODE RECORD
SELECTION button

The bar-code record selection screen is displayed.

TAPE WIDTH SETTING
button

The tape width is displayed. When this button is pressed, the parameter change
screen is displayed.

→

Refer to

"II-3-4. (5) Editing parameters" p.46.

NUMBER OF TAPE-IN-USE
SETTING button

The number of tape used is displayed. When this button is pressed, the parameter
change screen is displayed.

→

Refer to

"II-3-4. (5) Editing parameters" p.46.

B-IN REGISTRATION button The number of pattern registered for B-IN is displayed. When this button is

pressed, the pattern list screen is displayed.

→

Refer to

"II-3-4. (4) Registration of patterns corresponding to the B-IN, A-IN,

B-OUT and A-OUT" p.45.

Button name

Description

Содержание AMS-210ENHL2210/TF10S

Страница 1: ... 210ENHL2210 TF10S Instruction Manual 使用说明书 NOTE Read safety instructions carefully and understand them before using Retain this Instruction Manual for future reference 注意为了安全地使用请您在使用之前一定阅读本使用说明书另外请您注意保管本使用说明书以便随时查阅 ...

Страница 2: ...ENGLISH ENGLISH ...

Страница 3: ......

Страница 4: ...rrying out machine head threading needle changing bobbin changing or oiling and cleaning Electrical shock danger label DANGER This indication is given where there is an immediate danger of death or serous injury if the person in charge or any third party mishandles the machine or does not avoid the dangerous situation when operating or maintaining the machine WARNING This indication is given where...

Страница 5: ...rder to prevent accident that can result in personal injury or death JUKI assumes no responsibility for damages or personal injury or death resulting from the machine which has been modified or altered Education and training 1 In order to prevent accident resulting from unfamiliarity with the machine the machine has to be used only by the operator who has been trained educated by the employer with...

Страница 6: ...se the specified rated motor JUKI genuine product in order to prevent accident caused by burnout 2 If a commercially available clutch motor is used with the machine be sure to select one with an entanglement preventive pulley cover in order to protect against being entangled by the V belt Before operation 1 Be sure to make sure that the connectors and cables are free from damage dropout and loosen...

Страница 7: ...der to prevent accident that can result in personal injury or death 8 If the fuse has blown be sure to turn the power off and eliminate the cause of blowing of the fuse and replace the blown fuse with a new one in order to prevent accident that can result in personal injury or death 9 Be sure to periodically clean up the air vent of the fan and inspect the area around the wiring in order to preven...

Страница 8: ...to ensure safety and prevent possible accidents due to damaged electrical component s 14 If the machine is suddenly moved from a cold place to a warm place dew condensation may result If this occurs be sure to confirm that there are no potentially dangerous water drops in the machine before turning it on in order to prevent possible accidents due to damaged electrical component s 15 In the event o...

Страница 9: ... is a cover for pre venting contact between fingers and the needle Eye protection cover This is a cover for protect ing eyes from being in jured by a broken needle Warning label against pinching This label warns that fingers or other parts of human body can be pinched in the thread take up lever Only for the sewing machine p r o v i d e d w i t h a slide thread take up lever Warning label against ...

Страница 10: ...and intermediate presser Warning label against pinching This label indicates that there is a risk of pinch ing hands between the sewing machine and the feed mechanism Warning label against pinching This label warns that hands can be pinched un der the sewing machine Warning label against pinching This label warn that there is a risk of pinching of fingers under the feed roller Warning label agains...

Страница 11: ...le 11 3 Threading the machine head 12 4 Installing and removing the bobbin case 12 5 Installing the bobbin 13 6 Adjusting the thread tension 13 7 Intermediate presser height 14 8 Adjusting the thread take up spring 14 4 2 Operating the sensors and adjusting the pneumatic components 15 1 Power switch 15 2 Pause switch 15 3 Garment body detection sensor 16 4 Gold tape detection sensor 18 5 Adjusting...

Страница 12: ...details of the tape 64 4 9 LCD display section of sewing screen 66 4 10 Selection of pattern under the manual mode 68 4 11 In the case a splice is detected 68 4 12 Checking pattern shape 69 4 13 Performing modification of needle entry point 71 1 Editing the thread tension 71 2 Editing the intermediate presser height 73 4 14 How to use temporary stop 75 1 To continue performing sewing from some poi...

Страница 13: ...1 6 Needle thread clamp device 117 1 7 Thread breakage detector plate 117 1 8 Draining waste oil 117 1 9 Amount of oil supplied to the hook 118 1 10 Replacing the fuse 118 1 11 How to replace the positioning pin 119 1 12 Checking the position of the positioning pins 120 1 13 How to adjust the edge width 122 1 14 How to adjust the knife 123 1 15 Replenishing the designated places with grease 124 1 ...

Страница 14: ...sewing speed limitation 200 to 2 800 sti min Scale 100 sti min steps 15 Pattern selection facility Pattern No selection method Main body 1 to 999 Media 1 to 999 16 Bobbin thread counter UP DOWN method 0 to 9 999 17 Sewing counter UP DOWN method 0 to 9 999 18 Sewing machine motor Servo motor 19 Dimensions 1 200mm W x 780mm L x 1 600mm H Excluding thread stand 20 Mass gross mass 120 kg 21 Power cons...

Страница 15: ...RATION Machine head Wiper switch Temporary stop switch Feeding frame Intermediate presser Thread stand Operation panel IP 420 Power switch also used as the emergency stop switch Control box Tape feeder Bar code reader Tape rack ...

Страница 16: ...transport the sewing machine In case error 302 occurs when the sewing machine works after setup loosen the safety switch fitting screw with a screwdriver and lower the switch to the downside of the sewing machine 3 1 Removing the bed fixing bolt 3 2 Adjusting the safety switch ...

Страница 17: ... specified temperature range and the specified humidity range Do not connect remove connectors with the power supplied to the sewing machine 1 Connect the cord to bar code reader on the top of the table 2 Install bar code reader mounting plate at a desired position on the table and fix it with two wood screws Install the bar code mounting plate at such position that it does not interfere with the ...

Страница 18: ...d 3 When ceiling wiring is possible pass the power cord through spool rest rod 1 Open cover and remove cable once Then connect it again to the panel on the top surface of the table after passing it through the hole in the table 3 4 Installing the panel 3 5 Installing the thread stand 4 Place the IP 420 on open cover Install the panel at the position where X move cover or head grip does not interfe...

Страница 19: ...ng machine from falling 2 When raising the machine head move feeding frame beforehand to the right hand side until it goes no further and fix it with tape or the like When the machine head is raised in the state that moving or fixing is insufficient breakage of X move cover or X move rail will be caused Besides feeding frame which is tilted to the left hand side by the self weight interferes with ...

Страница 20: ...adjust so that air pressure indicates 0 5 to 0 55 MPa Max 0 55 MPa Then lower the knob and fix it Close air cock to expel air 1 Insert spiral tube into air gun 2 Remove plug which is connected to the regulator Then connect spiral tube to the regulator 3 Install hook at anywhere under the table Put air gun on the hook 3 7 Installing the air hose 3 8 Installing the air gun ...

Страница 21: ... into base 2 Tighten two screws of the base to fix tape rack When installing the tape rack check the connectors for slip off 3 Pass tape feeder wiring through cable clamp for securing the wiring 3 9 Installing the tape rack ...

Страница 22: ... machine head to route cable appropriately Refer to I 3 6 Raising the machine head p 6 5 Loosen four setscrews of TAPE_INT PCB cover Lift the cover to remove it 6 Insert connectors into connector CN150 white 9 pin and CN160 white 6 pin 7 Replace cover of the TAPE_INT PCB to its home position 8 Secure the wiring of the tape rack with cable clip band using hole in the solenoid valve mounting plate ...

Страница 23: ...n AC 1 The machine is not supplied with a power plug It is therefore necessary for you to select a plug thatmatches the receptacle available under a givenoperating environment and attach it to the powercable 2 This sewing machine has been designed for single phase power supply Use the sin gle phase power supply which meets the volt age specification 3 10 Connecting the power supply 3 11 Installing...

Страница 24: ...n For remov ing the shuttle see III 1 2 Adjusting the needle to shuttle relation p 113 2 Apply one drop of oil to the hook race part to spread on it The oil tank which is filled with oil is only for lubricating to the hook portion It is possible to reduce the oil amount when the number of rotation used is low and the oil amount in the hook portion is excessive Refer to III 1 9 Amount of oil suppli...

Страница 25: ...and removing the bobbin case WARNING Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine 1 Open hook cover 2 Raise latch of bobbin case and remove the bobbin case 3 When entering bobbin case insert it with the latch tilted until click sounds If it is not fully inserted bobbin case may slip off during sewing ...

Страница 26: ...t will result in an inconsistent state 6 Adjusting the thread tension If thread tension controller No 1 is turned clockwise the length of remaining thread on the needle after thread trimming will be shorter If it is turned counterclockwise the length will be longer Shorten the length to an extent that the thread is not slipped off Adjust needle thread tension from the operation panel and bobbin th...

Страница 27: ...elivery Memory switch U 105 1 When raising the intermediate presser height turn the pulley by hand to lower the needle bar and confirm that the needle bar does not interfere with the intermediate presser 2 Take care not to get your hands and fingers caught in the feeding frame or intermediate presser 0 5 mm 8 Adjusting the thread take up spring 1 Adjusting the stroke Loosen setscrew and turn threa...

Страница 28: ...use switch 1 Power switch This switch is used for turning ON OFF the power to the device 2 Pause switch This switch is used for stopping the operation of the device 4 2 Operating the sensors and adjusting the pneumatic components ...

Страница 29: ...ons press all of the four buttons A B A IN OUT and B IN OUT 5 The display green of the threshold is changed Most of garment bodies can be recognized by the sensor without changing the factory set sensitivity In the case however the garment body cannot be recognized because of its material or color the sensor should be adjusted as described below For the garment body which cannot be recognized afte...

Страница 30: ... In the case the operation indicating lamp lights up when a garment body is not placed on the machine increase the threshold 2 Clean up the garment body detection hole in the throat plate auxiliary cover with an air gun since a false detection by the garment body detection sensor can be caused if the hole is covered 3 Do not place hands over the garment body detection sensor when you start the sew...

Страница 31: ...ress MODE button while pressing SET button 4 The threshold of the amplifier is shown on the display green as 5 Thereafter red display the amount of light re ceived indicates approximately 1700 to 2300 Most of gold tapes splice tapes can be recognized by the sensor without changing the factory set sensitivity In the case however the gold tape cannot be recognized because of its type or material the...

Страница 32: ...ong all tapes in use until the sensor light position is reached 7 Press SET button of the amplifier 8 When SET is indicated on the threshold dis play green insert gold tape splice tape until the sensor light position is reached 9 Press SET button again 10 In this state the amplifier adjustment is completed ...

Страница 33: ...5 MPa turn knob clockwise direction C If it is higher than 0 5 MPa turn the knob counterclockwise direction D 2 When the air pressure is set at 0 5 MPa push down knob until it clicks direction A The knob can be locked in this state If the air pressure is set at a value higher than 0 5 MPa the pressure applied to the tape by the roller is in creased to damage the tape ...

Страница 34: ...slow start When memory switch No 35 is 1 prohibited the thread clamp does not work In addi tion key is ineffective Matters that demand special attention when using the needle thread clamp device Refer the respective types and the contents of the memory switches that can be set to the list below 5 2 Needle thread clamp device Sewing machine type Thread clamp unit type Memory switch U69 U70 AMS 210E...

Страница 35: ...mm To prevent the thread from slipping off from the needle eyelet at the beginning of sewing or to prevent stitch skipping from the first stitch Adjust the length of needle thread longer within the range To prevent stitch skipping within the second to tenth stitches from the beginning of sewing Adjust the length of needle thread shorter within the range 1 3 2 When the thread clamp is used and bobb...

Страница 36: ...guide will move to cause the tape to be caught in the guide If the tape is fed before the sewing machine completes the preparation for sewing draw out the tape once from the tape travel guide Then wait until the sewing machine completes the preparation for sewing and re feed the tape 1 Press ready key to bring the main body of the sewing machine in the ready state 2 Place the tape on tape reel bas...

Страница 37: ... 24 Tape reel base is not supplied with the sew ing machine Make it according to the dimensions shown in the figure 16 φ14 φ244 ...

Страница 38: ...erting direction of the media is proper 1 When the inserting direction is wrong panel or media may be damaged 2 Do not insert any item other than the CompactFlash TM 3 The media slot in the IP 420 accommodates to the CompactFlash TM of 2 GB or less 4 The media slot in the IP 420 supports the FAT16 which is the format of the Compact Flash TM FAT32 is not supported 5 Be sure to use the CompactFlash ...

Страница 39: ...or electric shock will be caused Do not bend or apply strong force or shock to it Never perform disassembling or remodeling of it Do not put the metal to the contact part of it Data may be disappeared Avoid storing or using it in the places below Place of high temperature or humidity Place of dew condensation Place with much dust Place where static electricity or electrical noise is likely to occu...

Страница 40: ...rminal on the IP panel until it will go no further Do not turn the power OFF while the data on the USB flash drive is being accessed USB specifications Conform to USB 1 1 standard Applicable devices 1____ Storage devices such as USB memory USB hub FDD and card reader Not applicable devices__CD drive DVD drive MO drive tape drive etc Format supported _____FD floppy disk FAT 12 Others USB memory etc...

Страница 41: ...d the information screen can be performed COMMUNICATION key Changeover of the data input screen and the communication screen can be performed MODE key Changeover of the data input screen and the mode changeover screen which performs various detail settings can be performed Contrast control Brightness control CompactFlash TM eject button CompactFlash TM slot Cover detection switch Connector for ext...

Страница 42: ...direction DOWN SCROLL button This button scrolls the button or the display in the downward direction RESET button This button performs the release of error NUMERAL INPUT button This button displays ten keys and input of numerals can be performed CHARACTER INPUT button This button displays the character input screen RESSER LOWERING button Presser is lowered and the presser lowering screen is displa...

Страница 43: ...can the bar code which corresponds to the sewing pattern you want to sew with the bar code reader Refer to II 3 2 Creating a bar code p 37 for detailed infor mation on the bar code When the barcode is red the data corresponding to the scanned bar code appears on the screen When READY key is pressed the background color of the LCD changes over to green to indicate that sewing can be started Place a...

Страница 44: ...tterns have to be created for the garment body outer left inner left inner right outer right to be sewn Outer left Inner left Outer right Inner right The bold line sections are the tapes Dotted line parts are seams For two positioning pins Create a pattern using the middle position between the two positioning pins as an origin 0 0 Origin y x Positioning pin While the data is being entered on the m...

Страница 45: ...on of origin Sewing range indicates the sewing range at the time when the tape is re turned to the home position when the feeder goes up If sewing is started from the point that is 32 mm away from the position of origin in Y direction the tape feeder and the feed ing frame can interfere with each other So be careful 109 96 43 32 47 5 Sewing range within the large feeding frame Sewing range within ...

Страница 46: ...tion of tape feeding 1 External output 0 Enter the external output command 0 at the starting position and end position of sewing on a tape by tape basis Starting position of sewing of the 1st tape End position of sewing of the 1st tape Starting position of sewing of the 2nd tape End position of sewing of the 2nd tape Example of display of the PM 1 Starting position of sewing of the 1st tape End po...

Страница 47: ...of the 2nd tape feeding 2 External output 1 Enter the external command 1 at the starting position of tape feeding and the end position of tape feeding Example of display of the PM 1 Starting position of the 1st tape feeding End position of the 1st tape feeding End position of the 2nd tape feeding Starting position of the 2nd tape feeding ...

Страница 48: ... 4 1 2mm 4 8 200sti min 3 2mm 6mm 外部出力 1 1 外部出力 0 2 中押え高さ1mm 200sti min 4 1 2mm 4 8mm 2 外部出力 0 外部出力 0 中押え高さ1mm 外部出力 1 1 Height of the intermediate presser 2 mm 1 External output 0 2 Height of the intermediate presser 1 mm 1 External output 1 1 External output 1 1 External output 1 External output 1 External output 1 External output 0 External output 0 External output 0 External output 0 External o...

Страница 49: ...mm 4mm 外部出力 0 外部出力 0 中押え高さ1mm 外部出力 1 1 中押え高さ2mm 2 2800sti min 3 2mm 6mm 中押え高さ1mm 4 1 2mm 4 8 200sti min 1 External output 0 External output 1 External output 1 External output 1 2 External output 0 External output 1 External output 0 External output 0 External output 0 External output 0 External output 1 External output 1 1 Height of the intermediate presser 2 mm 2 Height of the intermediate press...

Страница 50: ... which is able to create CODE39 should be prepared 2 Because of the CODE 39 specifications asterisks are necessary at the beginning and the end of a bar code as start stop characters Asterisks may not be automatically creat ed depending on the bar code creation software you use In this case add asterisks at the beginning and the end of a bar code manually 3 Be sure to provide sufficient allowances...

Страница 51: ... 38 2 Sample of bar codes ...

Страница 52: ... out sensor is in the ON state Left inner Ain Ain out sensor is in the OFF state Right outer Aout B sensor is in the ON state Bin out sensor is in the ON state Right inner Bin Bin out sensor is in the OFF state Left outer Bout 3 MANUAL mode This is the manual selection mode under which the operator selects orientation A or B and IN inner or OUT outer of the garment body to be sewn by operating the...

Страница 53: ... 40 1 How to display the data edit screen Keep DATA EDIT button held pressed until the data edit screen is displayed 3 4 Creating the bar code record data on a pair of shoes ...

Страница 54: ... RECORD SELECTION button The bar code record selection screen is displayed TAPE WIDTH SETTING button The tape width is displayed When this button is pressed the parameter change screen is displayed Refer to II 3 4 5 Editing parameters p 46 NUMBER OF TAPE IN USE SETTING button The number of tape used is displayed When this button is pressed the parameter change screen is displayed Refer to II 3 4 5...

Страница 55: ...is displayed When this button is pressed the pattern list screen is displayed Refer to II 3 4 4 Registration of patterns corresponding to the B IN A IN B OUT and A OUT p 45 A OUT REGISTRATION button The number of pattern registered for A OUT is displayed When this button is pressed the pattern list screen is displayed Refer to II 3 4 4 Registration of patterns corresponding to the B IN A IN B OUT ...

Страница 56: ...of the bar code reader Displaying the bar code new registration screen When BAR CODE RECORD NEW REGISTRATION button the bar code record new registration screen is dis played Scanning the code name Scan the code name you want to newly register with the bar code reader The code name scanned is displayed Press ENTER button The new registration procedure is completed and the bar code record new regist...

Страница 57: ...nel Entering a code name When CODE NAME ENTRY button is pressed the codename entry screen is displayed Enter a code name you want to newly register and press EN TER button The new registration procedure is completed and the bar code record new registration screen is closed ...

Страница 58: ...OUT Opening the pattern selection screen Select one of the B IN A IN B OUT and A OUT buttons with which you want to register a pattern When the button is pressed the pattern selection screen is displayed Selecting a pattern Select the pattern to be registered and press ENTER button The registration procedure is completed and the pattern selec tion screen is closed ...

Страница 59: ...the 4th tape to be sewn on the inner section of a garment body 55 to 130mm 0 S008 5th tape length for I Length of the 5th tape to be sewn on the inner section of a garment body 55 to 130mm 0 S009 1st tape length for O Length of the first tape to be sewn on the outer section of a garment body 55 to 130mm 66 S010 2nd tape length for O Length of the 2nd tape to be sewn on the outer section of a garme...

Страница 60: ...sor determination X coordinate at which the inner outer is determined by the A sensor side 110 0 to 110 0 107 0 S021 Y coordinate for A side IO sensor determination Y coordinate at which the inner outer is determined by the A sensor side 50 0 to 50 0 28 5 Symbol Pictograph Item Description Data range Initial value 1 Under auto 2 mode S009 to S021 are hidden Under manual mode S018 to S021 are hidde...

Страница 61: ...r S018 to S021 refer to Setting the IN OUT determina tion position p 49 Entering the parameter Enter the parameter After the completion of the entry press ENTER button The parameter setting procedure is completed and the parameter entry screen is closed In the case the tape is fed before the sewing machine completes the preparation for sew ing the tape travel guide will move to cause the tape to b...

Страница 62: ...g the actual garment body The following explains the case of the B side garment body In the case of the A side garment body substitute A for B Setting the IN OUT determination position Prepare the B IN and B OUT garment bodies Set the IN OUT determination position at a given position where you can see the B IN garment body protruding the B OUT garment body Positioning pin hole IN OUT OUT IN OUT de...

Страница 63: ... you have not carried out the origin retrieval after turning the power ON the JOG entry screen will not be displayed even if you press the JOG entry button Press the READY key on the data entry screen to display the sewing screen Place the B IN garment body in the feeding frame Press FEEDING FRAME UP DOWN button The feed ing frame comes down ...

Страница 64: ... IO sensor is in ON A state Then press FEEDING FRAME UP DOWN button The feeding frame travels to its fixed retraction position Then it goes up Remove the B IN garment body from the feeding frame Place the B OUT garment body in the feeding frame Press FEEDING FRAME UP DOWN button The feeding frame comes down and automatically travels to the fixed retraction position as described in step 9 Ａ ...

Страница 65: ...tion position appropri ately Then carry out the step 2 again B In the case the IN OUT determination position is known by the coordinates The following explains the case of the B side garment body In the case of the A side garment body substitute A for B Open the parameter entry screen To set the IN OUT determi nation position for the B side select S018 or S019 from but tons or select S020 or S021 ...

Страница 66: ...me edit screen When CODE NAME EDIT button is pressed the code name edit screen is displayed Editing the code name After the completion of editing of the code name press EN TER button The code name editing is completed and the code name edit screen is closed ...

Страница 67: ...acters on the operation panel Selecting the bar code record to be copied When BAR CODE RECORD SELECT button is pressed the bar cord record selection screen is displayed Select the bar code record you want to copy and press ENTER button Displaying the bar code record copy screen When BAR CODE RECORD COPY button is pressed the bar code record copy screen is displayed ...

Страница 68: ...s ENTER button The copy procedure is completed and the bar code copy screen is closed Copy procedure by entering characters on the operation panel Selecting the bar code record to be copied When CODE NAME ENTRY button is pressed the code name entry screen is displayed Enter the code name to be copied from the source and press ENTER button The copy procedure is completed and the bar code record cop...

Страница 69: ... 56 4 How to carry out sewing Auto 1 Auto 2 Manual mode 4 1 LCD section on the data entry screen ...

Страница 70: ...g speed limit p 59 MAX SEWING SPEED LIMIT button The button displays the max sewing speed limit currently set on it When it is pressed the numerical value entry screen is displayed Refer to II 4 3 Setting of the thread tension intermediate presser height and the max sewing speed limit p 59 TAPE WIDTH CORRECTION button Used to display the tape width correction screen Refer to II 4 4 Correction of t...

Страница 71: ...ed the sewing mode selection screen is displayed Selecting the sewing mode Select the desired sewing mode from and press ENTER button The sewing mode selection procedure is completed and the sewing mode selection screen is closed Auto 1 Auto 2 Manual mode 4 2 Selection of the sewing mode ...

Страница 72: ...TER button The numerical value entry procedure is completed and the numerical value entry screen is closed Item range Input range Initial value Thread tension 0 to 200 50 Intermediate presser height 0 0 to 3 5 mm 2 0 mm M a x s p e e d limitation 200 to 2 800 sti min 2 000 sti min Max input range and initial value of max speed limita tion are determined with memory switch U001 4 3 Setting of the t...

Страница 73: ...pe width correction procedure is completed and the tape width correction screen is closed 4 4 Correction of the tape width In the case the tape is fed before the sewing machine completes the preparation for sew ing the tape travel guide will move to cause the tape to be caught in the guide If the tape is fed before the sewing machine completes the preparation for sewing draw out the tape once from...

Страница 74: ...h When TAPE FEED button is pressed the tape is fed Measure the length of tape fed Entering the measured tape length Press button to enter the tape length measured The tape length is expressed in mm After you have entered the tape length press TAPE FEED button to feed the tape Check to be sure that the length of the tape fed is 70 0 mm After you have checked the tape length press ENTER button to co...

Страница 75: ... roller is actuated as long as the button is held pressed Seesaw Knife Closing the feeder operation screen To stop the operation of the feeder press CLOSE button The orientation of the seesaw and the knife are returned to the initial position Even when the knife is in its lower position the tape cannot be fed by pressing the ROLLER button depend ing on the orientation of the seesaw 4 6 Operation o...

Страница 76: ... number of each tape i e 1st 2nd 3rd 4th and 5th Separately select the tapes for the OUT and IN Buttons are displayed in reverse video every time they are pressed means that the 1st tape is to be sewn and means that the 1st tape is not to be sewn When CLEAR button is pressed the buttons in state are all changed over to After the completion of selection of the tape to be sewn press ENTER button The...

Страница 77: ...entry screen Select PARAMETER button you want to edit on the tape de tail setting screen When you press the button the parameter entry screen is dis played Entering the parameter Enter the parameter After the completion of entry press ENTER button The parameter setting procedure is completed and the parameter screen is closed 4 8 How to set the details of the tape ...

Страница 78: ...0 0 1mm 2 0 C020 Number of stitches for feeding tape The number of stitches to be sewn with the feeding pitch at the beginning of sewing C019 can be set 0 to 10 1 stitch 2 C021 Guide extension value The guide width extension amount excluding the time when the tape is fed When external output 1 is in the OFF state the guide width is extended 0 0 to 2 0 0 1mm 0 5 C022 Tape sewing width correction Th...

Страница 79: ... 66 Auto 1 Auto 2 Manual mode 4 9 LCD display section of sewing screen ...

Страница 80: ... STEP SEWING button Used to display the step sewing screen to allow the operator to check the pattern shape Refer to II 4 12 Checking pattern shape p 69 Code name Displays the code name of the bar code record Tape width Displays the tape width Tape number in use Displays the number of tape to be used B IN pattern number Displays the pattern number registered with B IN A IN pattern number Displays ...

Страница 81: ...figure indicates that the pattern currently selected is a pattern registered with the B IN When a splice is detected the following screen is displayed In this case remove the tape Then press RESET button The RESET button does not work until the tape is removed To re start sewing after the resetting press the START switch of the sew ing machine 4 10 Selection of pattern under the manual mode 4 11 I...

Страница 82: ...Make sure without fail of the contour of the sewing pattern after selection of the sewing pattern If the sewing pattern extends outside the work clamp feet the needle will interfere with the work clamp Placing the garment body and displaying the step sewing screen Place the garment body in the garment body setting position Press FEEDING FRAME DOWN button The feeding frame comes down In the case th...

Страница 83: ...g the foot switch before sewing shape checking is not completed CANCEL button is enabled only at the tape feeding position found by the tape feeding posi tion retrieval When the screen is restored to the sewing screen by means of CANCEL button sewing can be carried out from that position by pressing the START switch At any position other than the tape feeding position finish the shape checking by ...

Страница 84: ... Press the MODE SELECT button to select the thread tension mode 4 13 Performing modification of needle entry point Place the garment body in the garment body setting position Press FEEDING FRAME DOWN button The feeding frame comes down In the case the sewing mode is auto 1 the sewing pattern cannot be finalized unless the garment body is placed on the sewing machine Under auto 1 the A and B sensor...

Страница 85: ...reach the needle entry point where the first thread tension command is found To stop the feed press button or When INTERMEDIATE PRESSER button is pressed the intermediate presser is raised or lowered This button is not displayed when MEMORY switch U103 is set at 0 zero When PRESSER INITIAL POSITION button is pressed the work clamp moves to its origin and the screen is restored to the sewing screen...

Страница 86: ...ors detect the garment body after the feeding frame has come down and the feed moves to the IN OUT determination position 2 Editing the intermediate presser height Press STEP SEWING button on the sewing screen to display the step sewing screen The sewing shape is displayed at the center of the screen The current point sewing start position and sewing end position are respectively represented by pi...

Страница 87: ... the button or the moving speed increases Indicated value B is the absolute value Intermediate press er height value Intermediate presser height increased de creased value When COMMAND SEARCH FORWARD button or BACKWARD button is pressed the feed moves forward or backward from the current point to reach the needle entry point where the first intermediate presser command is found To stop the feed pr...

Страница 88: ...ed When TEMPORARY STOP switch is pressed during sewing the sewing machine can be stopped At this time the error screen is displayed to inform that the stop switch has been pressed 4 14 How to use temporary stop Release the error Press RESET button to release the error Re starting the sewing machine or carrying out thread trimming On this screen sewing can be re started or thread trimming can be ca...

Страница 89: ... start of sewing Perform again the sewing work from the start Re place the garment body on the sewing machine When you press the START switch the sewing machine re starts sewing After the completion of thread trimming RETURN TO ORIGIN button is displayed on the screen Release the error Press RESET button to release the error Perform thread trimming Press THREAD TRIM button to perform thread trim m...

Страница 90: ...e stops and returns to the normal mode When the START switch is pressed during bobbin winding the sewing machine stops while remaining in the bobbin winding mode This means that the sewing machine re starts bobbin winding when the START switch is pressed again Use this way when winding bobbin thread around plural bobbins The bobbin winding will not start immediately after turning the power on To a...

Страница 91: ...ue is equal to the set value the count up screen is displayed DOWN counter Every time the sewing of one shape is performed the existing value is counted down When the existing value is reached to 0 the count up screen is displayed Counter disuse The sewing counter does not count a finished shape even when the machine has sewn the shape The counter screen of the sewing counter is not displayed Bobb...

Страница 92: ...r to display the corresponding counter set value input screen Change of counter existing value Press button for the sewing counter counter of but ton for the bobbin counter to display the correspond ing counter current value input screen Here input the set value When 0 is inputted in the set value the display of count up screen is not performed ...

Страница 93: ...ounter value change screen When you desire to revise the counter value during sewing work due to the mistake or the like press COUNTER VALUE CHANGE button on the sewing screen The counter value change screen is displayed 2 Count up releasing procedure When the count up condition is reached during sewing work the count up screen is displayed and the buzzer beeps Press CLEAR button to reset the coun...

Страница 94: ...ata refer to II 5 MEMORY SWITCH DATA LIST p 95 4 17 Changing memory switch data Display the memory switch data list screen When MODE key is pressed memory switch button is displayed on the screen When this button is pressed the memory switch data list screen is displayed Select the memory switch button you desire to change Press UP DOWN SCROOL button and select the data item button you desire to c...

Страница 95: ...isplayed Display the maintenance and inspection information screen Press maintenance and inspection information screen display button in the information screen Information on the following three items is displayed in the maintenance and inspection information screen Needle replacement 1 000 stitches Cleaning time hour Oil replacement time hour The interval to inform of the inspection for each item...

Страница 96: ... respective items are as follows Needle replacement A201 Cleaning time A202 Oil replacement time A203 For the grease up portion refer to the item of III 1 15 Replenishing the designated places with grease p 124 Perform clearing remaining time up to the replacement When button of the item you desire to clear is pressed the time of replacement clear screen is displayed When CLEAR button is pressed t...

Страница 97: ... in the following directories of the medium Root directory Folder 1 AMSTF10 TF TF1 Store the bar code record data in AMSTF10 2 TF TF1 VDATA VD00 VDT Store the vector data in VDATA VD00 VDT Folder 1 AMSTF10 TF TF1 Store the bar code record data in AMSTF10 2 TF TF1 VDATA VD00 VDT Store the vector data in VDATA VD00 VDT 1 A folder name must consists of 14 characters or less The characters that can be...

Страница 98: ...leted Individual communication Uploading writing data stored in the sewing machine on a medium In the case of the batch communication method all pieces of the bar code record data stored in the sewing machine are uploaded On the other hand for the individual communication meth od the bar code record to be uploaded can be specified as desired Downloading writing of data stored in a medium on the se...

Страница 99: ...nication method Two different communication methods are available Download writing data stored in a medium on the sewing machine Upload writing data stored in the sewing machine on a medium Select the desired one from the above Selecting the folder When FOLDER SELECT button is pressed the folder selection screen is opened For downloading select the source folder for downloading For uploading selec...

Страница 100: ...r uploading During the communication the during communication screen is displayed On the during communication screen the total number of pieces of the bar code record data for communication and the number of pieces of data which have been communicated are displayed After the completion of communication of all pieces of the bar code record data the communication of the vector data is started On the...

Страница 101: ...ton Mark which indicates the individual communication state is displayed on the communication screen Selecting the destination folder for uploading When FOLDER SELECT button is pressed the folder selection screen is opened Select the destination folder for uploading and press ENTER button At this time a new folder can be created directly under the root directory Refer to Creating a new folder p 91...

Страница 102: ... code record data the communication of the vector data is started On the during communication screen the total number of pieces of the vector data for communication and the number of pieces of vector data which have been communicated are displayed After the completion of the vector data communica tion the during communication screen is closed For uploading the bar code record data existing in the ...

Страница 103: ...een the total number of pieces of the bar code record data for communication and the number of pieces of data which have been communicated are displayed After the completion of communication of all pieces of the bar code record data the communication of the vector data is started On the during communication screen the total number of pieces of the vector data for communication and the number of pi...

Страница 104: ...evice into the uploading state Opening the folder selection screen When FOLDER SELECT button is pressed the folder selection screen is displayed Opening the folder name entry screen When NEW FOLDER CREATE button is pressed the folder name entry screen is displayed Enter the folder name and press ENTER button A folder is created and the screen is restored to the folder selec tion screen ...

Страница 105: ...a you desire to format to the media slot close the cover press ENTER button and formatting starts Save necessary data in the media to the other media before formatting When formatting is performed the inside data are deleted When two or more media are connected to the sewing machine the medium to be formatted is determined by the predetermined priority order High Low CF TM slot USB device 1 USB de...

Страница 106: ... the thread trimming pop up is displayed Perform thread trimming Check the seam If you find no problem press the START switch to re start sewing If not press THREAD TRIM button and perform thread trimming When performing thread trimming the feed forward back pop up is displayed Adjust the presser to the re sewing position In addition when RETURN TO ORIGIN button is pressed the pop up is closed the...

Страница 107: ...pressed and the error is re leased the sewing screen is displayed Perform sewing work again from the start When the START switch is pressed the sewing machine starts sewing 3 When the rest switch is not displayed When a large slip is detected the reset switch is not displayed Turn OFF the power ...

Страница 108: ...f 1st stitch In case of with thread clamp 0 to 200 1 Thread tension setting at the time of thread trimming 0 to 200 1 Thread tension changeover timing at the time of thread trimming 6 to 4 1 Sewing speed of 1st stitch In case of without thread clamp 200 to 1500 100 sti min Sewing speed of 2nd stitch In case of without thread clamp 200 to 2800 100 sti min Sewing speed of 3rd stitch In case of witho...

Страница 109: ... is set UP position Upper dead point Thread trimming can be prohibited Normal Thread trimming prohibited Route of return to origin by return to origin button can be selected Linear return Reverse return of pattern Origin retrieval Sewing start point Bobbin winding speed can be set 800 to 2000 100 sti min Motion method of wiper can be selected Invalid Magnet typewiper Thread tension output time whe...

Страница 110: ...h Lowering even at the time of feed forward backward Intermediate presser lowering timing Immediately before start up of machine head Synchronized with the last feeding frame Intermediate presser wiper sweeping position Sweeping above intermediate presser Sweeping above intermediate presser position where intermediate presser lowers most Sweeping below intermediate presser With without air pressur...

Страница 111: ...med Refer to III 1 15 Replenishing the designated places with grease p 124 Language selection Japanese English Chinese traditional Chinese simplified Spanish Italian French German Portuguese Turkish Vietnamese Korean Indonesian Russian Splice tape width 10 to 50 1mm Splice tape detection active Standard Reverse video Splice sensor enable disable Enable Disable Sewing speed limit when feeding a lon...

Страница 112: ... Sewing speed of 4th stitch In case of without thread clamp 1500 Sewing speed of 5th stitch In case of without thread clamp 2000 Thread tension of 1st stitch In case of without thread clamp 0 Thread tension changeover timing at the time of sewing start In case of without thread clamp 5 Buzzer sound can be prohibited Number of stitches of thread clamp release is set 2 Clamping timing of thread clam...

Страница 113: ...tion Main motor X Y feed synchronized control speed pitch Intermediate presser with without control Intermediate presser lowering timing Intermediate presser wiper sweeping position With without air pressure detection Intermediate presser DOWN position setting 3 5 Fixed retraction position X coordinate 107 0 Fixed retraction position Y coordinate 46 0 With without needle cooler control Grease up e...

Страница 114: ...et E011 External media not inserted External media is not inserted Possible to re enter after reset E012 Read error Data read from external media cannot be performed Possible to re start after reset E013 Write error Data write from external media cannot be performed Possible to re start after reset E015 Format error Format cannot be performed Possible to re start after reset E016 External media ca...

Страница 115: ...er reset E030 Needle bar position missing error Needle bar is not in the predetermined position Turn hand pulley to bring needle bar to its predetermined position E031 Air pressure drop Air pressure is dropped Possible to re start after reset E032 File interchanging error File cannot be read Possible to re start after reset E040 Sewing area over Possible to re start after reset E043 Enlarging erro...

Страница 116: ...ase p 124 Possible to re start after reset E221 Grease up error At the time of operation of 120 million stitches The sewing machine is put in the sewing impossible status It is possible to clear with memoryswitch Refer to III 1 15 Replenishing the designated places with grease p 124 Possible to re start after reset E302 Head tilt confirmation When head tilt sensor is OFF Possible to re start after...

Страница 117: ...g No tape is present in the feeder at the start of tape sewing Reset E390 Error due to splice detection Splice is detected Remove the splice Reset E391 Error due to absence of tape There is no tape on the specified tape rack at the start of sewing Reset E392 Positioning pin sensor error The sensor fails to work properly when the positioning pin operates Turn OFF the power E393 Tape feeder sensor e...

Страница 118: ...itial communication Possible to rewrite program after pressing down communication switch E730 Main shaft motor encoder defectiveness When encoder of the sewing machine motor is abnormal Turn OFF the power E731 Main motor hole sensor is defective or position sensor is defective Hole sensor or position sensor of the sewing machine motor is defective Turn OFF the power E733 Reverse rotation of main s...

Страница 119: ...eat sink temperature for SERVO CONTROL p c b abnormality Turn ON the power again after taking overheat time of SERVO CONTROL p c b Turn OFF the power E907 X feed motor origin retrieval error When origin sensor signal is not inputted at the time of origin retrieval motion Turn OFF the power E908 Y feed motor origin retrieval error When origin sensor signal is not inputted at the time of origin retr...

Страница 120: ... b Turn ON the power again after taking time Turn OFF the power E925 Intermediate presser motor origin retrieval error Origin sensor of intermediate presser motor does not change at the time of origin retrieval Turn OFF the power E926 X motor position slip error 1 In case of error display during sewing Possible to re start after reset 2 In case of error display after end of sewing Possible to re s...

Страница 121: ...d trimming motor overload error Turn OFF the power E935 Intermediate presser motor overload error Turn OFF the power E936 X Y motor out of range error Turn OFF the power E943 MAIN CONTROL p c b trouble When data writing to MAIN CONTROL p c b cannot be performed Turn OFF the power E946 HEAD RELAY p c b trouble When data writing to HEAD RELAY p c b cannot be performed Turn OFF the power E998 Guide w...

Страница 122: ...rmed OK M529 Overwriting confirmation of media Overwriting is performed OK M530 Overwriting confirmation of vector data of panel M3 data sewing standard format data simplified program data Overwriting is performed OK M531 Overwriting confirmation of vector data of media M3 data sewing standard format data simplified program data Overwriting is performed OK M532 Overwriting confirmation of vector d...

Страница 123: ... OK M544 Data corresponding to panel does not exist Data does not exist M545 Data corresponding to media does not exist Data does not exist M546 Data corresponding to personal computer does not exist Data does not exist M547 Overwriting prohibition on pattern data Overwriting cannot be performed since data exists M548 Overwriting prohibition on media data Overwriting cannot be performed since data...

Страница 124: ...02 Bar code record registration disabled Already registered data M603 Display of the instruction to place the garment body at the time of shape checking Place the garment body on the sewing machine M604 Confirmation of clearing of splice information Splice information is cleared Are you sure M605 Creation of a new bar code record Enter a bar code M606 Confirmation of overwriting of a bar code reco...

Страница 125: ... of overwriting of a bar code record Bar code record is overwritten Are you sure M653 During formatting Formatting is performed M669 During data reading Data is being read M670 During data writing Data is being written M671 During data converting Data is being converted ...

Страница 126: ... shuttle relation Marker line for DP x 5 needle Marker line for DP x 17 needle with needle count higher than 22 Marker line for DP x 17 needle with needle count lower than 22 Relation between the needle and the marker lines on the needle bar When a DP x 5 needle is used When DP x 17 needle of which needle count is lower than 22 is used When DP x 17 needle of which needle count is higher than 22 is...

Страница 127: ...e number at the time of standard delivery or using a new driver perform the adjustment of the height of driver Adjustment of height of driver 1 Adjust so that the blade point of inner hook meets the center of needle and tighten set screw 2 Bend the needle guard section of driver in the direction of arrow A so that the protruding amount from the bottom end of the needle guard section of driver to t...

Страница 128: ...e of the front side of the feeding frame is likely to drop Consequently be sure to adjust the inclination of the feeding frame so that the front side of the feeding frame is slightly lower than its rear side 1 Loosen screw and nut Turning adjust ment screw clockwise will lower the front side of the feeding frame 2 After the adjustment of the degree of angle tighten screw and nut If the feeding fra...

Страница 129: ...nge screw and move it to the di rection A to increase the stroke 4 When marker dot is aligned with the right side of the outer periphery of washer the vertical stroke of the intermediate presser becomes 4 mm And when marker dot is aligned with the right side of the outer periphery of the washer it becomes 7 mm The vertical stroke of the intermediate presser is factory set to 4 mm at the time of de...

Страница 130: ...ng the work so as to prevent accidents caused by abrupt start or the sewing machine 1 7 Thread breakage detector plate 1 Adjust so that thread breakage detector plate is always in contact with thread take up spring in the absence of needle thread Slack approx 0 5 mm 2 Whenever the stroke of thread take up spring has been changed be sure to readjust thread breakage detector plate To make this adjus...

Страница 131: ...ection 3 15A time lag fuse For control power supply protection 2A fast blow type fuse 1 Loosen setscrew and remove setscrew 2 When screwing in adjustment screw the amount of oil of oil pipe left can be reduced 3 After the adjustment screw in setscrew and fix it 1 The state of standard delivery is the position where is lightly screwed in and returned by 4 turns 2 When reducing the amount of oil do ...

Страница 132: ...h the marker if they are removed by being pulled downward Be sure to remove the positioning pins by pulling them upward 3 Loosen nuts Pull up positioning pins until they come off Then lift the cylinder 4 Adjust the height of positioning pins so that the position of the pin at its top end is 5 mm above top face of the table 5 When the position of positioning pins is deter mined fix positioning pins...

Страница 133: ...heck three positioning pins check that the positioning pins enter three pin holes 4 In the case the positioning pins are not correctly positioned re adjust the position of the positioning pins referring to the procedure described in III 1 11 How to replace the positioning pins p 119 The positioning pin origin sheet can be used as a jig by sticking it on a plastic plate and making holes at the give...

Страница 134: ... 121 ENGLISH The positioning pin origin sheet at points 6 0 ...

Страница 135: ...ge width has been factory set at 2 5 mm at the time of shipment To change the width to 3 0 mm turn the probes in direction B to adjust the edge width appropriately 4 After the completion of the adjustment tighten nuts to fix the probes 1 Be sure to turn all of the four probes by the same amount 2 Take care to prevent the cables from being pinched under the probes and nuts WARNING Turn OFF the powe...

Страница 136: ...Securely tighten lower knife setscrew If not the sharpness of the knife will be adverse ly affected In addition the tape will be clogged if the screw head protrudes the guide WARNING 1 In order to prevent accidents due to abrupt start of the sewing machine be sure to turn OFF the power supply and air supply after having set the tape width at the minimum value Then carry out the adjustment of the k...

Страница 137: ...is used further for a certain period of time without replenishing the places with grease after the display of error No E220 error E221 Grease up error is displayed and the sewing machine fails to operate since the error cannot be released even when the RESET key is pressed When error E221 Grease up error is displayed be sure to replen ish the designated places below with grease Then call the memor...

Страница 138: ...ube 40013640 When the grease runs short be sure to purchase new grease JUKI Grease A JUKI Grease B 2 Points to be applied with JUKI Grease A WARNING Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start or the sewing machine In addition attach the covers which have been removed before operation back in place Use grease tube A part number 40006323 in light bl...

Страница 139: ...ough hole and tighten setscrew to fill inside the busing with the grease 3 Apply JUKI Grease A also onto groove section of the slide block 4 Apply JUKI Grease A onto periphery of inter mediate presser bar Remove setscrew from the intermediate presser bar bushing grease hole Put JUKI Grease A through inlet Tighten screw to fill inside the bushing with JUKI Grease A 1 Do not wipe off the grease appl...

Страница 140: ... 4 Sink screw supplied with the unit into the coupling to add the JUKI Grease B 5 Securely tighten setscrew which has been removed after replenishing with the grease Adding grease onto the oscillating rock shaft pin section 3 Points to be applied with JUKI Grease B The eccentric cam section can be sufficiently filled with grease by adding the grease while turning the main shaft of sewing machine 1...

Страница 141: ...ection 1 Open the face plate cover 2 Add the JUKI Grease B onto the felt sections 3 locations peripheral shoulder screw ful crums to and guide groove section Replenishing the presser plate with grease 1 Apply grease to the rear of presser plate ...

Страница 142: ...overs A and B 2 Apply JUKI recommended Templex N2 JUKI part number 13525506 to the periphery of bevel gear and worms and of the gear section periodically once a month 3 Before turning the power ON turn bevel gear by hand to rotate the tape feeding roller by one revolution to spread the grease film over the tooth surfaces A B ...

Страница 143: ...body detection sensor holes four locations indicated with an arrow in the throat plate auxiliary cover When dust accumulates in those holes false detection of the garment body detection sen sor can be caused 1 Removing dust from the knife section 2 Removing dust from the sensor section 2 Remove dust accumulated on reflective tape section of the tape presence absence sensor When dust accumulates on...

Страница 144: ...f upper feeding frame Put two pieces of sheet materials on the top surface of lower feeding frame The sheet position should be as close as possible to the sewing posi tion 1 Put plate material so that it does not overlap the sewing range 2 For sheet materials which are put on the lower feeding frame use thin sheet materials which are approximately 0 5 mm in thickness If thicker sheet materials are...

Страница 145: ...amage eyes CAUTION Be sure to use the sewing machine within the specified temperature range and the specified humidity range Do not connect remove connectors with the power supplied to the sewing machine 1 18 Bar code reader The bar code reader is a device for reading bar codes and selecting bar code records or entering code names Specifications for the barcode reader Class 1 laser product Maximum...

Страница 146: ...r replace it The needle strikes the intermediate presser foot Correct the position of the intermediate presser foot 14 Fibrous dust is in the groove of the shuttle race Take out the shuttle and remove the fibrous dust from the shuttle race The needle thread tension is too high Reduce the needle thread tension 13 The tension of the thread take up spring is too high Reduce the tension 14 When taking...

Страница 147: ...ad used are thick in terms of the inner diameter of the intermediate presser Increase the inner diameter of intermediate presser Intermediate presser is not properly positioned in terms of the needle Adjust the eccentricity between intermediate presser and needle so that needle enters in the center of intermediate presser 8 Threads break at time of thread trimming The moving knife has been imprope...

Страница 148: ......

Страница 149: ...示作业时拿缝纫机的话有让手受伤的危险有接触高电压部造成触电的危险有卷入皮带造成负伤的危险有接触高温部造成烫伤的危险触摸了纽扣传送器有受伤的危险如果直接目视激光的话有伤害眼睛的危险指示标签指示正确的转动方向有头部接触到缝纫机的危险指示地线的连接危险操作或维修保养机器时如果当事人第 3 者操作错误或没有避免该情况有发生死亡或造成重伤的危险警告操作或维修保养机器时如果当事人第 3 者操作错误或没有避免该情况有发生死亡或造成重伤的潜在可能注意操作或维修保养机器时如果当事人第 3 者操作错误或没有避免该情况有造成中轻伤的可能 II 警告图标表示和指示标签的说明警告标签有发生中轻度伤害重伤死亡的危险触摸了活动部分的话有发生负伤的危险应安装安全防护器然后再进行缝制应安装安全护罩然后再进行缝制应安装保...

Страница 150: ...生的事故本公司一概不负任何责任教育培训 1 为了防止由于不熟练而造成的事故雇用单位应就有关本机器的操作和安全注意事项对操作人员进行教育而且只让具有专业知识和操作技能的操作人员使用本机器同时雇用单位一定事前编制操作人员的教育培训计划并切实地实施必须关闭电源的事项事故是指给与人身以及财产带来损害 1 为了防止人身事故当确认了异常故障后以及停电时请立即关闭电源 2 为了防止因机器突然起动造成的事故在如下情况时请一定关闭电源之后再进行操作特别是使用离合马达时关闭电源后一定确认了缝纫机完全停止转动之后再进行操作 2 1 例如向机针弯针分线器等需要穿线的零件进行穿线或更换梭芯时 2 2 例如更换或调整组成机器的所有零部件时 2 3 例如检查修理清扫机器时或离开机器时 3 为了防止触电漏电火灾事故拔电源插头时一定要手持插头拔电线而不...

Страница 151: ...有防止卷入功能的皮带护罩的离合马达操作前 1 为了防止人身事故接通电源之前请一定确认连接器电缆等确实没有损伤脱落松动 2 为了防止人身事故请不要把手伸到活动的部位另外请确认皮带轮的转动方向是否与箭头标记一致 3 使用带脚轮的机台脚时为了防止突然的起动造成的事故请一定锁定脚轮带有调节器时请调节台脚把脚固定好操作中 1 为了防止卷入而造成的事故操作机器时请注意不要让手指头发衣服靠近皮带轮手动飞轮马达等转动部位也不要把物品放到上面 2 为了防止人身事故接通电源时或机器操作中请不要把手指靠近机针也不要把手指伸到挑线杆护罩里 3 缝纫机以高速在进行转动为了防止弄伤手操作中绝对不能让手靠近弯针分线器针杆旋梭布切刀等活动部位另外更换缝纫机机线时请关闭电源确认了缝纫机和马达均完全停止之后再进行更换 4 为了防止人身事故从...

Страница 152: ... 合马达时请注意关闭电源后马达由于惯性仍然回继续转动一定时间 7 为了防止人身事故经过修理调整机器不能正常操作时请立即停止操作与本公司或代理店联系委托有关技术人员修理 8 为了防止人身事故保险丝熔断后请一定切断电源排除了保险丝熔断的原因之后更换相同规格的新保险丝 9 为了防止马达的火灾事故请定期地进行风扇通气口的清扫和配线四周的检查使用环境 1 为了防止因误动作造成的事故请在没有高频电焊机等强噪音源电磁波影响的环境下使用缝纫机 2 为了防止因误动作造成的事故在超过额定电压 10 的地方请不要使用缝纫机 3 为了防止因误动作造成的事故对于使用气缸等高压空气的装置请确认了压力符合规定之后再进行使用 4 为了安全地使用缝纫机请一定在下列环境下进行使用动作时的周围温度 5 35 动作时的相对湿度 35 85 5 为了防止因电气零部件的损坏和误动作造成的...

Страница 153: ...2 为了防止触电和损坏电气零件的事故插拔电源插头之前请一定关掉电源开关 13 为了防止损坏电气零件的事故打雷时请停止作业拔下电源插头以保证安全 14 为了防止损坏电气零件的事故从寒冷的地方移动到暖和的地方等时容易发生结露现象所以请待水滴完全干燥之后再打开电源 15 为了防止损坏电气零件的事故停电时请一定关掉电源 16 本装置请在工业用环境下使用在一般家庭里使用时如果靠近电视机或收音机使用的话有发生接收不良的故障 17 长时间连续使用缝纫机的话缝纫机主机的一部分操作盘背面等有可能有温度上升到 15 左右感觉到发热但是这不是异常对零部件等没有影响 18 请不要往机油槽和旋梭以外加缝纫机油因为本机除旋梭以外采用润滑脂润滑如果加了缝纫机油的话润滑脂就会漏泻出来造成磨损 19 因为本产品属于精密机器所以操作时请充分注意不要把水油溅到机器上面也不要 ...

Страница 154: ...和头部接触的危险粘贴到针板辅助护罩的底面触电危险标签 EU 规格参照 i 页触电危险标签记载着为了防止触电避免危险的安全注意事项手指防护器这是防止手指和机针接触的护罩电源开关这是切断缝纫机电源装置的电源的开关同时还兼用紧急停止开关注意被夹标签这是不要把手指等夹进挑线杆和挑线杆护罩内的注意标签仅限滑的挑线杆规格挑线杆护罩这是防止人身体和挑线杆接触的护罩眼睛防护罩这是防止因断针而伤害眼睛的护罩注意被夹标签表示防止压脚等和人体的夹入粘贴到布压脚外框的上面重心标签这是表示机器的重心位置的标签 ...

Страница 155: ...和传送机构之间的危险左右各 1 处注意被夹标签表示有手指和机针中压脚接触的危险马达护罩这是防止马达齿轮风扇皮带轮和人体接触的护罩注意被夹标签表示有把手夹进缝纫机和传送机构之间的危险注意被夹标签表示有手指夹入切刀造成受伤的危险注意被夹标签表示有手指夹入传送辊下面的危险注意被夹标签表示有手指夹入气缸的危险警告标签参照 i 页警告标签记载着操作缝纫机时的最低限度的注意事项注意被夹标签表示有手指夹入移动导向器的危险 ...

Страница 156: ...罩的安装 10 4 各部的操作和调节 11 4 1 缝纫机的准备 11 1 加油方法 11 2 机针的安装方法 11 3 上线的穿线方法 12 4 梭壳的取下插入 12 5 旋梭的插入方法 13 6 线张力的调整方法 13 7 中压脚的高度 14 8 挑线弹簧的调节 14 4 2 传感器类的操作和空气关系的调整 15 1 电源开关 15 2 暂停开关 15 3 衣身检测传感器 16 4 金带检测传感器 18 5 压辊压力的调整 20 5 缝纫机的操作 21 5 1 缝制 21 5 2 抓线装置 21 5 3 带供料方法 23 II 操作篇关于操作盘 25 1 前言 25 2 使用 IP 420 时 28 2 1 IP 420 各部位的名称 28 2 2 通用按键 29 2 3 IP 420 的基本操作 30 3 进行缝制之前 31 3 1 图案花样的编制方法 31 1 外部输出 0 33...

Страница 157: ...张力中压脚高度最高速度限制的设定 59 4 4 带宽度的修正 60 4 5 带拉出量的设定 61 4 6 用拉出装置单体动作 62 4 7 缝制的带的选择 63 4 8 进行带的详细设定时 64 4 9 缝制画面的液晶显示部 66 4 10 手动操作模式时的图案花样选择 68 4 11 检测接缝后时 68 4 12 图案形状的确认 69 4 13 进行落针点的修正时 71 1 进行张力的编辑时 71 2 进行中压脚高度的编辑时 73 4 14 暂停的使用方法 75 1 从中途继续进行缝制时 75 2 从最初重新缝制时 76 4 15 卷绕底线时 77 1 一边缝制一边卷绕底线时 77 2 仅卷绕底线时 77 4 16 使用计数器时 78 1 计数器的设定方法 78 2 计数器加数的解除方法 80 3 缝制中计数值的变更方法 80 4 17 变更存储器开关数据时 81 4 18 关于信息...

Страница 158: ...压脚的高度 115 2 压脚的角度 115 1 4 中压脚的上下行程调节 116 1 5 移动刀和固定刀 116 1 6 抓线装置 117 1 7 断线检测板 117 1 8 废油的处理 117 1 9 旋梭的加油量 118 1 10 保险丝的更换 118 1 11 定位销的更换方法 119 1 12 定位销位置的确认 120 1 13 切块宽度的调整方法 122 1 14 切刀的调整方法 123 1 15 向指定部位补充润滑脂 124 1 专用润滑脂的放置部位 125 2 JUKI 润滑脂 A 的涂抹部位 125 3 JUKI 润滑脂 B 的涂抹部位 127 4 其他的润滑脂涂抹 129 1 16 清除 130 1 切刀的灰尘清除 130 2 传感器的灰尘清除 130 1 17 对应小衣身 131 1 18 条形码阅读器 132 2 缝制时的故障原因和对策 133 ...

Страница 159: ...10 可以变更中压脚下位置标准 0 3 5 mm 最大 0 7 0 mm 11 旋梭半旋转倍旋梭 12 使用机油 New Defrix Oil No 2 加油方式 13 暂停功能在缝制途中可以让缝纫机停止 14 缝纫速度限制 200 2 800 sti min 100sti min 单位 15 花样选择功能图案 No 选择方式主机 1 999 外部媒体 1 999 16 底线计数器加数计数减数计数方式 0 9 999 17 缝制计数器加数计数减数计数方式 0 9 999 18 缝纫机马达伺服马达 19 外形尺寸 W 1 200mm L 780mm H 1 600mm 不包括线架装置 20 质量总质量 120kg 21 消费电力 360VA 22 使用温度范围 5 35 23 使用湿度范围 35 85 无结露 24 电源电压额定电压 10 50 60 Hz 25 使用...

Страница 160: ... 2 空气控制装置 2 各部的名称缝纫机机头拨线开关暂停开关外压脚中压脚线架装置操作盘 IP 420 电源开关兼用紧急停止开关控制箱带供料装置条形码阅读器带放置台 ...

Страница 161: ... 3 3 安装 3 2 安全开关的调整安装后缝纫机动作时如果发生异常 302 请用螺丝刀拧松安全开关安装螺丝向缝纫机的下方调整安全开关的位置请卸下机台固定螺栓运送缝纫机时需要此螺栓 3 1 机台固定螺栓的拆卸 ...

Страница 162: ...码阅读器的激光光线有可能伤害眼睛请不要对着人的眼睛放射激光有可能伤害眼睛请不要用光学仪器直接窥看激光光线有可能伤害眼睛注意请在缝纫机的使用温度范围内以及使用温度湿度内使用在供给了电源的状态下请不要拔插连接器 3 3 条形码阅读器的安装方法为了防止条形码破损请把 X 移动护罩和机头夹安装在不发生碰撞的位置 1 请把条形码阅读器连接到机台上面 2 请用 2 个木螺丝把条形码阅读器安装板固定到机台上的任意位置 ...

Страница 163: ...装 3 5 线架装置的安装方法 1 组装线架装置把它安装到机台左上方的孔上 2 拧紧固定螺母不让线架装置松动 3 可以进行天井配线时请把电源线从线架立杆中穿过 1 用 2 个木螺丝把操作箱安装板固定到机台上的任意部位 2 打开 IP 420 的护罩然后插入中继电缆 3 沿着下侧布线中继电缆关闭护罩 4 把 IP 420 安放到安装板上为了防止操作盘破损请安装到碰不到 X 移动护罩机头夹的位置 ...

Страница 164: ... 为了防止缝纫机翻倒请一定在水平的地方抬起缝纫机 2 抬起缝纫机时首先把压脚向右侧移动到移动限位然后请用胶带等进行固定如果在移动或固定不充分稳定的状态下抬起缝纫机的话有可能损坏 X 移动护罩和 X 移动轨而且还有可能碰到由于自重向左倾斜的压脚和中压脚等而造成零部件损坏 3 抬起缝纫机时请不要手持台座向上抬否则会对带供料装置的精度产生恶劣影响 4 抬起机头时请一定使用 2 个人以上来操作放倒缝纫机和抬起缝纫机时请注意不要让缝纫机夹住手指同时为了防止突然的起动发生意外的事故请把电源关掉之后再进行操作 ...

Страница 165: ... 使用附属的软管扎带和插头把空气软管连接到调节器上 2 空气压力的调整打开空气栓向上拉起并转动空气调整钮把空气压力调整为 0 5 0 55MPa 最大 0 55 MPa 然后拧紧固定调整钮关闭空气栓之后可以排出空气 3 7 空气软管的安装仅气动式规格 3 8 空气枪的安装 1 把螺旋软管插入空气枪 2 请拔掉连接在调节器上的固定栓然后在连接螺旋软管 3 请把挂钩安装到机台下面的任意的位置然后把空气枪挂到钩上 ...

Страница 166: ... 8 3 9 带放置台的安装 1 把带放置台插入到台座上 2 拧紧 2 处的台座螺丝然后固定好带放置台设置带放置台时请确认连接器是否没有脱落 3 穿固定着带供料装置的配线的电缆夹 ...

Страница 167: ...机台之间穿过然后拉到机台下面如果连接器插不进间隙时请稍稍抬起机头整理好电缆请参阅 II 3 6 缝纫机的抬起方法 p 6 5 拧松 4 处的 TAPE_INT 电路板的护罩的固定螺丝卸下上部的抬起护罩 6 把连接器插入到 TAPE_INT 电路板上的连接器 CN150 白色 9 针和 CN160 白色 6 针 7 返回 TAPE_INT 电路板的护罩 8 使用电磁阀安装板的孔用扎线带固定好带放置台的配线 ...

Страница 168: ... 10 3 11 眼睛保护罩的安装为了保护断针飞起弄伤眼睛请一定安装起来危险请一定用螺丝把眼睛保护罩安装到缝纫机面罩上之后再使用缝纫机 3 10 电源的连接绿黄地线浅蓝 AC 褐色 AC 1 因为本机交货时没有复数电源插头因此连接电源时请根据使用环境的电源座的形状安装使用电源线 2 本缝纫机是单相电源请使用符合电压规格的单相电源 ...

Страница 169: ...的使用转速低时如果旋梭的油量过多可以把油量调小请参照 III 1 9 旋梭的加油量 p 118 1 请注意不要向油槽和下列注意 2 的旋梭以外的部位加油否则会发生零件故障 2 初次使用缝纫机或较长时间没有使用缝纫机时请向旋梭加少量的机油后在使用缝纫机有关中旋梭的拆卸请参照 III 1 2 机针与旋梭 p 113 B A 1 5mm 2 机针的安装方法拧松固定螺丝把机针的长沟朝向面前插进针杆的深处然后拧紧固定螺丝拧紧固定螺丝时请一定使用附属的六角螺丝刀货号 40032763 请不要使用 L 型的六角杆扳手否则有可能损坏固定螺丝为了防止突然的启动造成人身事故请关掉电源后再进行警告 4 各部的操作和调节 ...

Страница 170: ... 12 3 上线的穿线方法为了防止突然的启动造成人身事故请关掉电源后再进行警告为了防止突然的启动造成人身事故请关掉电源后再进行 4 梭壳的取下插入 1 打开旋梭外罩 2 拨起旋梭壳的抓脚取出梭壳 3 放入时请再放倒旋钮的状态插到发出卡嚓的声音如果没有插到底缝制途中梭壳就有可能脱落警告 ...

Страница 171: ...拉线把线从线张力弹簧下面的穿线口拉出来 3 把线从角部的线孔穿出从线孔约拉出 2 5cm 旋梭的旋转方向相反的话底线拉不稳定警告 6 线张力的调整方法把第一线张力旋钮向右转动切线后针尖上的残线长度变短向左转动后变长请尽量在不脱线的情况下弄短残线在操作盘上调整上线张力用调整底线张力上线张力的调整 1 在缝制画面选择线张力按钮 2 用键设定上线张力设定范围是0 200 设定值越大张力也越大标准出货时设定值为 50 时 H 规格应调整为 2 35N 第 1 线张力盘开放时 2 5 cm 短长 ...

Страница 172: ...否不与中压脚相碰 2 请注意不要让外压脚中压脚夹到手或手指提高中压脚高度之后或把机针号换成较粗的机针后请确认与挑线杆的间隙不能确保间隙时就不能使用挑线杆请关闭 OFF 电源开关另外出货时不管是否设定中压脚高度挑线杆设定在中压脚最下降位置挑线存储器开关 U105 8 挑线弹簧的调节 1 移动量的调节拧松固定螺丝转动线张力结合体向右转动之后动作量变大拉线量变多 2 强度的调节改变挑线弹簧的强度时请在螺丝拧紧的状态下把细螺丝刀插到线张力杆的缺口部转动调节向右转动之后挑线弹簧的强度变强向左转动之后强度变弱 0 5 mm 强弱 ...

Страница 173: ... 15 4 2 传感器类的操作和空气关系的调整 1 电源开关 ON OFF 装置的电源时使用 2 暂停开关想停止装置的动作时使用电源开关暂停开关 ...

Страница 174: ...按 2 确认阈值的显示绿是否全部为 SET 显示 3 放置衣身确认受光量的显示红的数值在变化 4 再次按 SET 按键衣身检测传感器 A B A IN OUT B IN OUT 4 个全部按 5 阈值的显示绿被变更用工厂出货时的设定值基本上不能识别衣身但是很少有不能通过布料颜色来识别的衣身此时请进行以下的调整另外有关通过以下的调整也不能改进的衣身请把动作模式设定为手动操作之后通过手动操作选择缝制的衣身的 A 或 B 和 IN 内侧 OUT 外侧有关动作模式的设定请参照 II 4 2 缝制模式的选择 p 58 ...

Страница 175: ...置了衣身之后则亮灯 7 任意地设定阈值时按上升下降按键设定阈值工厂出货时的阈值设定为 300 衣身检测传感器 A B A IN OUT B IN OUT 1 动作显示灯如果没有放置衣身时也亮灯的话请提高阈值 2 请定期地用空气枪清扫针板辅助护罩的衣身检测孔以放置衣身检测传感器的误认 3 缝纫机开始时请不要把手遮盖到衣身检测传感器的上面否则有可能发生传感器错误检测不能正常地判别衣身的 A B IN OUT 特别是重新调整传感器下降阈值时请加以注意 ...

Страница 176: ... 金带检测传感器 1 请准备下列的零件金带接头带在使用的各种带中反射率最高的带 2 把金带接头带插入到传感器的光的位置 3 在此状态下一边按住 SET 按键同时按 MODE 按键 4 放大器的阈值显示绿显示变为 5 之后红显示受光量显示变为约 1700 2300 用工厂出货时的设定值基本上不能识别金带接头带但是也有使用的金带接头带的种类和素材等不能识别此时请进行以下的调整 ...

Страница 177: ... 19 6 在此状态下取下金带把在使用的各种带中反射率最高的带插入到传感器的光的位置 7 按放大器的 SET 按键 8 把阈值的显示绿显示为 SET 的金带接头带插入到传感器的光的位置 9 再次按 SET 按键 10 以上操作后放大器的调整完了 ...

Страница 178: ... 20 A B D C 5 压辊压力的调整 1 请把空气的压力设定为 0 5MPa 设定方法是向 B 方向下拉调节器的旋钮压力不足时向右转动 C 方向旋钮另外上升过高时请向左转动 D 方向 2 空气压力达到 0 5MPa 之后请向 A 方向按下旋钮直至听到咔嚓的声音在此状态下可以进行锁定把空气压力调整得过高的话压辊压带的力量变强有可能损伤带务请注意 ...

Страница 179: ...止突然的起动造成的事故请充分注意不要错按开始开关使用抓上线时的注意事项有关与各规格对应的可以设定的存储器开关请参照下表为了防止突然的起动造成的事故请充分注意不要错按开始开关让抓线装置动作可以防止高速开始时的缝制不良上线脱线跳针脏污上线保持稳定的缝制质量同时可以减少面料的上线缠线鸟巢安装着 IP 420 时动作 ON OFF 的变换通过键来变换抓线装置 OFF 时自动减速存储器开关 No 35 设定为 1 禁止时不进行抓线动作另外键无效 5 2 抓线装置缝纫机规格抓线装置存储器开关 U69 U70 AMS 210EN2210 H 规格 1 H 规格细线标准规格 50 8 2 H 规格中间 20 5 3 H 规格粗线 5 2 0 前方 1 后方标准 ...

Страница 180: ...可能卷入缝制开始的线进行 1 或 2 的调整仍然卷入时请关闭 OFF 抓线机构之后再使用 2 在抓线装置部存积了线屑的状态下有可能发生抓线不良的故障请参照 III 1 6 抓线装置 p 117 的内容清除线屑 2 使用抓线功能缝制开始的底线露出布料表面时把缝制开始的张力 2 3 针降低底线就不明显了设定例缝制张力设定为 35 时缝制开始 1 2 针的张力为 20 有关缝制开始张力的设定请参考 II 4 1 6 进行张力的编辑时 p 13 1 有抓线时的机线长度约为 40 50mm 缝制开始的零星跳针从第 1 针开始的跳针在范围内调整得稍长一点第 2 针第 10 针左右位置的跳针在范围内调整得稍短一点使用粗线时如果让机线过长的话夹持在上线抓爪的上线端就容易被卷入缝迹里使布料位置发生偏移或发生断针的故障 1 有抓线动作时请把缝制开始上线...

Страница 181: ...带卷盘台穿过带导向器的孔然后插入带导向板 3 沿着移动导向器的槽沟传送带此时请确认带是否没有如所示那样没有露出 4 向上方拉带压片把带一直传送到顶到切刀前端 1 打开电源开关之后请不要立即进行带的供料操作因为带传送单元切刀单元都是可动的因此有发生受伤的危险 2 在电源 ON 后的动作确认画面上按了复位开关之后导向器宽度马达进行原点检索原点检索后请把带安放到供料装置里 3 变更带宽度设定时从供料装置拔出带之后再进行带宽度的设定变更 ...

Страница 182: ... 24 带卷盘台没有附属于主机请参考图示的尺寸进行制作 16 φ14 φ244 ...

Страница 183: ...把媒体完全插进去了吗媒体的插入方向是否正确 1 媒体的插入方向弄错的话有可能损坏操作盘和媒体 2 请不要插入 CompactFlash TM 以外的媒体 3 IP 420 的插口可以对应 2GB 以下的 CompactFlash TM 4 IP 420 的插口可以对应 FAT16 格式化的 CompactFlash TM 不对应 FAT32 5 请一定使用用IP 420格式化的CompactFlash TM 有关CompactFlash TM 的格式化方法请参阅 II 4 19 进行媒体的格式化时 p 92 图象名内容用户图案主体中记忆的图案最多可以登记 999 图案 2 媒体的文件夹构成请把各文件保存到媒体内的以下目录里媒体驱动器图标形式数据保存到 SDATA 里保存图标形式数据 VD00 VDT VD00 VDT VDATA 没有保存到上述的目录中的数据不能读取...

Страница 184: ...了媒体 CompactFlash TM 的取出方法 5 关于 USB USB 插入方法使用记忆媒体时的注意事项请不要弄湿媒体也不要用潮湿的手去触摸媒体有发生火灾或触电的危险请不要弯曲媒体也不要给与媒体强力的冲击请绝对不要拆卸媒体也不要改造媒体请不要用金属触击端子部数据有可能消失请不要在以下的地点保管和使用媒体高温潮湿的地方结露的地方灰尘多的地方容易产生静电电气噪声的地方警告 USB 取出方法请滑动上方的护罩然后插入 USB 机器把使用的数据复制到机器主体复制后请取下 USB 机器请取下 USB 机器然后安装上护罩 26 ...

Страница 185: ...连接器确实地深深插进 IP 操作盘的 USB 端子的里面在与 USB 上的数据进行存取的中途请不要关闭 OFF 电源 USB 的规格对应 USB 1 1 规格对应机器 1 ______ USB 存储器 USB 集线器 FDD 读卡器的等记忆装置不对应机器 _______ CD DVD MO 磁带驱动器等对应格式 __________ FD 软盘 FAT12 __________ 其他 USB 存储器等 FAT12 FAT16 FAT32 对应媒体尺寸 ______ FD 软盘 1 44MB 720kB ______ 其他 USB 存储器等 4 1MB 2TB 驱动器的识别 _____ 与 USB 机器等外部媒体通讯时仅和最初识别的媒体通讯但是向内装媒体插口插入了媒体时向该媒体的通讯为最优先例插入了 USB 存储器后如果向媒体插口插入媒体则仅向媒体插口通讯连接的...

Страница 186: ...时 2 1 IP 420 各部位的名称前面右侧面触摸盘液晶显示部准备键进行数据输入画面和缝制画面的变换信息键进行数据输入画面和信息画面的变换通信键进行数据输入画面和通信画面的变换模式键进行数据输入画面和各种详细设定变换画面的变换对比度调节旋钮亮度调节旋钮 CompactFlash TM 取出按键 CompactFlash TM 插口盖子检测开关外部开关输入用连接器电气机器连接用连接器 28 ...

Страница 187: ...面上进行通用操作的按键如下所示取消按键关闭突起画面数据变更画面时取消变更中的数据确定按键确定变更了的数据上滚动按键向上方向滚动按键或显示下滚动按键向下方向滚动按键或显示复位按键解除异常数字输入按键显示十数字键可以进行数字的输入文字输入按键显示文字输入画面压脚下降按键下降压脚显示下降压脚画面让压脚上升时请按压脚下降画面上的压脚上升按键绕线按键进行底线绕线 II 4 15 卷绕底线时 p 77 29 ...

Страница 188: ...的背景颜色变成了可以进行缝制的绿色安放衣身按了开始开关之后开始缝制条形码的读取在设定画面上和缝制画面上均可以读取打开电源开关第一次打开电源开关之后动作确认画面被显示出来按了复位按键之后带供料装置进行原点检索显示语言的选择语言的选择画面被显示出来请设定您使用的语言可以用存储器开关 U500 进行变更不选择语言用取消按钮或确定回车按钮结束选择画面的话每次打开电源之后均会显示语言选择画面 1 打开电源开关之后请不要立即进行带的供料操作因为带传送单元切刀单元都是可动的因此有发生受伤的危险 2 在电源 ON 后的动作确认画面上按了复位开关之后导向器宽度马达进行原点检索原点检索后请把带安放到供料装置里 30 ...

Страница 189: ... 有关图标数据请使用主机输入功能或者使用缝制数据编制编辑软件 PM 1 来进行编制有关主机输入功能缝制数据编制编辑软件 PM 1 的使用方法请参阅各个的使用说明书每缝制 1 双时需要根据衣身左外侧左内侧右内侧右外侧编制 4 个图案花样左外侧左内侧右内侧粗线部分为带虚线部分为缝制线 2 销时有关图案花样请把定位销的中间位置作为原点 0 0 进行编制定位销原点 y x 主机输入中压脚不能上升下降转移到主机输入之前请安放布料不能使用主机输入的试缝模式右外侧 31 ...

Страница 190: ...縫可以缝制区域为压脚框不同尺寸如下请在区域的范围内进行编制 38 23 43 50 52 52 109 111 尺寸表示距离原点位置的距离 109 96 43 32 47 5 的缝制范围是带的返回位置供料装置上升时的范围从 Y 方向 32mm 以上的位置开始缝制之后带供料装置和压板会相碰因此请加以注意大压脚缝制范围选购项标准压脚缝制范围 32 ...

Страница 191: ...本缝纫机需要的机械控制命令如下所示机械控制命令功能 1 外部输出命令 0 带单位的区分 2 外部输出命令 1 带供料开始位置供料结束位置 1 外部输出 0 请以带单位将外部输出指令 0 输入到缝制开始位置缝制结束位置第 1 条带缝制开始第 1 条带缝制结束第 1 条带缝制结束第 2 条带缝制开始第 2 条带缝制开始第 2 条带缝制结束 PM 1 显示例第 1 条带缝制开始 33 ...

Страница 192: ... 2 外部输出 1 请将外部输出指令 1 输入到带供料开始位置供料结束位置第 1 条带供料开始位置第 1 条带供销结束位置第 2 条带供料开始位置第 2 条带供销结束位置 PM 1 显示例第 1 条带供料开始位置第 1 条带供销结束位置第 2 条带供料开始位置第 2 条带供销结束位置 34 ...

Страница 193: ...mm 6mm 1 中押え高さ2mm 2 2800sti min 4 1 2mm 4 8 200sti min 3 2mm 6mm 外部出力 1 1 外部出力 0 2 中押え高さ1mm 200sti min 4 1 2mm 4 8mm 2 外部出力 0 外部出力 0 中押え高さ1mm 外部出力 1 1 请根据带的厚度输入中压脚高度指令 2 如果把带端部弄成斜边在缝制下一条带时偏移会减少 1 中压脚高度 2mm 1 外部输出 0 2 中压脚高度 1mm 外部输出 1 外部输出 1 外部输出 1 1 中压脚高度 2mm 2 2800sti min 1 中压脚高度 2mm 中压脚高度 1mm 中压脚高度 1mm 外部输出 0 外部输出 0 外部输出 1 外部输出 0 外部输出 1 外部输出 1 外部输出 0 中压脚高度 1mm 2 外部输出 0 1 切线 35 ...

Страница 194: ...外部出力 0 中押え高さ1mm 外部出力 1 4 1 2mm 4 8 200sti min 2 2mm 4mm 外部出力 0 外部出力 0 中押え高さ1mm 外部出力 1 1 中押え高さ2mm 2 2800sti min 3 2mm 6mm 中押え高さ1mm 4 1 2mm 4 8 200sti min 外部输出 1 外部输出 1 1 中压脚高度 2mm 2 中压脚高度 1mm 1 外部输出 0 1 切线外部输出 1 外部输出 1 中压脚高度 1mm 外部输出 0 外部输出 0 外部输出 1 中压脚高度 1mm 外部输出 0 外部输出 0 外部输出 1 中压脚高度 1mm 2 外部输出 0 1 中压脚高度 2mm 1 中压脚高度 2mm 1 请根据带的厚度输入中压脚高度指令 2 如果把带端部弄成斜边在缝制下一条带时偏移会减少 36 ...

Страница 195: ...DE39 对应的文字 A Z 0 9 SP 空白键点读取包括上述以外的文字的条形码后改换为进行显示对应文字数 14 个字 1 缝纫机中没有添附生成条形码的软件请准备可以生成 CODE39 的软件 2 作为 CODE39 的规格在条形码的前后需要它作为开始停止字符星号有的用于使用的条形码生成软件也有可能不能自动生成那时请进行附加 3 印刷代码名称时请充分空出两侧的余白 1cm 左右以上余白过小的话有可能发生读取不良 37 ...

Страница 196: ... 2 条形码样品 38 ...

Страница 197: ... 然后进行缝制的动作模式根据传感器如下地判断衣身种类 A 传感器为 ON Ain out 传感器为 ON 左内侧 Ain Ain out 传感器为 OFF 右外侧 Aout B 传感器为 ON Bin out 传感器为 ON 右内侧 Bin Bin out 传感器为 OFF 左外侧 Bout 3 手动操作这是操作人员使用操作盘操作或者使用外部开关选择缝制的衣身的朝向 A 或者 B 以及衣身的 IN 内侧或者 OUT 外侧就可以从 1 双的条形码记录确定对应的左右内外的图案花样进行缝制的手动选择模式 Bin out 传感器 Ain out センサー B 传感 A 传感 Bin out 传感器 39 ...

Страница 198: ...3 4 条形码记录 1 双的数据的编制 1 数据编辑画面的显示方法长时间按数据编辑按键之后数据编辑画面被显示出来 40 ...

Страница 199: ...名称的编辑 p 53 关闭按键关闭数据编辑画面条形码记录选择按键条形码记录选择画面被显示出来带宽度设定按键显示带宽度按了此键之后参数变更画面被显示出来请参阅 II 3 4 5 参数的编辑 p 46 使用带号码设定按键显示使用带号码按了此键之后参数变更画面被显示出来请参阅 II 3 4 5 参数的编辑 p 46 B IN 登记按键显示登记在 B IN 登记的图案的号码按此键之后图案一览画面被显示出来请参阅 II 3 4 4 对应 B IN A IN B OUT A OUT 的图案花样的登记 p 45 A IN 登记按键显示登记在 A IN 登记的图案的号码按此键之后图案一览画面被显示出来请参阅 II 3 4 4 对应 B IN A IN B OUT A OUT 的图案花样的登记 p 45 41 ...

Страница 200: ...的图案的号码按此键之后图案一览画面被显示出来请参阅 II 3 4 4 对应 B IN A IN B OUT A OUT 的图案花样的登记 p 45 A OUT 登记按键显示登记在 A OUT 登记的图案的号码按此键之后图案一览画面被显示出来请参阅 II 3 4 4 对应 B IN A IN B OUT A OUT 的图案花样的登记 p 45 详细参数设定按键请参阅 II 3 4 5 参数的编辑 p 46 按键显示内容 42 ...

Страница 201: ... 3 条形码记录的新登记有关条形码记录的新登记有使用条形码阅读器的登记方法和从操作盘输入文字的登记方法 2 种显示条形码记录新登记画面按了条形码记录新登记按键之后条形码记录新登记画面被显示出来使用条形码阅读器的登记方法代码名称的读取使用条形码阅读器读取想新登记的代码名称读取的代码名称被显示出来因此请按确定按键新登记完了条形码记录新登记画面关闭 43 ...

Страница 202: ... 从操作盘进行文字输入的登记方法输入代码名称按了代码名称输入按键之后代码名称输入画面被显示出来输入想新登记的代码名称然后请按确定按键新登记完了条形码记录新登记画面关闭 44 ...

Страница 203: ... 4 对应 B IN A IN B OUT A OUT 的图案花样的登记登记分别对应 B IN A IN B OUT A OUT 的图案花样打开图案花样选择画面从按键中选择 B IN A IN B OUT A OUT 等 4 种中想登记的图案花样按了按键之后图案花样选择画面被显示出来选择图案花样选择登记的图案花样请按确定键登记完了图案花样选择画面关闭 45 ...

Страница 205: ...B 侧 IO 传感器确认 Y 坐标进行 B 传感器侧的内侧外侧的判断的 Y 坐标 50 0 50 0 28 5 S020 A 侧 IO 传感器确认 X 坐标进行 A 传感器侧的内侧外侧的判断的 X 坐标 110 0 110 0 107 0 S021 A 侧 IO 传感器确认 Y 坐标进行 A 传感器侧的内侧外侧的判断的 Y 坐标 50 0 50 0 28 5 记号记号项目内容数据范围初期值 1 自动 2 模式时 S009 开始至 S021 是非显示手动模式时 S018 开始至 S021 是非显示 2 S004 S013 的设定值超过 100mm 时一边缝钉带一边切割带切割带时缝纫机需要暂时停止停止的时间为缝制间距单位因此带长度有可能比最大时缝制间距的设定长度长 ...

Страница 206: ...输入带宽度时请按带宽度设定按键然后进入顺序设定使用带号码时按使用带号码设定按键然后进入顺序进行其他的参数的设定时按菜蔬一览按键然后打开参数输入画面打开参数输入画面选择想设定的参数请按按键参数输入画面被显示出来有关 SO18 SO21 请参阅 IN OUT 判别位置设定 p 49 输入参数请输入参数输入之后请按确定键参数设定完了参数输入画面关闭变更带宽度设定时从供料装置拔出带之后再进行带宽度的设定变更 ...

Страница 207: ...置设定所谓 IN OUT 判别位置就是缝制模式为自动 1 时为了判别安放在压脚下的衣身是 IN 还是 OUT 的传感器检测的位置 A 侧的衣身 B 侧的衣身必须分别进行设定看实物来设定 IN OUT 判别位置时本说明是举例 B 侧的衣身的说明 A 侧的衣身时请把 B 换成 A 准备好 B IN 衣身和 B OUT 衣身把定位销孔为基准把 B OUT 衣身重叠地放到 B IN 衣身上请将从 B OUT 衣身可以看见 B IN 衣身的任意位置决定为 IN OUT 判别位置 ...

Страница 208: ... 50 打开参数输入画面从按键中选择 SO18 或者 SO19 A 侧衣身时请选择 SO20 或者 SO21 请按 JOG 输入按键打开电源之后如果没有进行一次原点检索时即使按了 JOG 输入按键 JOG 输入画面也不会显示出来请在数据输入画面上按准备键显示出缝制画面之后再进行操作请把 B IN 衣身安放到压脚下面请按压脚上下按键压脚下降 ...

Страница 209: ... 51 操作 JOG 键让 3 确定的 IN OUT 判别位置重置于 B 侧 IO 传感器 B 侧 IO 传感器请确认 B 侧 IO 传感器是 ON A 按压脚上下移动按键压脚在移动到固定退避位置后上升从压脚取下 B IN 衣身然后把 B OUT 衣身安放到压脚下 A 请按压脚上下移动按键压脚下降自动移动到 9 时的位置 ...

Страница 210: ...置设定完了同样请进行 A 侧衣身的 IN OUT 判别位置设定如果经确认不是 OFF 时请返回到 2 把 IN OUT 判别位置变更到其他的位置重新进行设定 B 知道 IN OUT 判别位置的坐标时本说明是举例 B 侧的衣身的说明 A 侧的衣身时请把 B 换成 A 打开参数输入画面进行 B 侧的 IN OUT 判别位置设定时从按键中选择 SO18 或者 SO19 A 侧衣身时请选择 SO20 或者 SO21 按坐标输入按键输入 IN OUT 判别位置的 X 坐标和 Y 坐标然后按确定键这样设定完了 ...

Страница 211: ... 53 6 代码名称的编辑打开代码名称编辑画面按了代码名称编辑键之后代码名称编辑画面被显示出来编辑代码名称代码名臣编辑结束之后请按确定键代码名称编辑完了代码名称编辑画面关闭 ...

Страница 212: ... 54 7 条形码记录的复制有关条形码记录的复制有使用条形码阅读器的复制方法和在操作盘上输入文字的复制方法 2 种方法选择想复制的条形码记录按了条形码选择键之后条形码记录选择画面被显示出来选择想复制的条形码记录请按确定键显示条形码记录复制画面按了条形码记录复制键之后条形码记录复制画面被显示出来 ...

Страница 213: ... 55 使用条形码阅读器的复制方法代码名称的读取请使用条形码阅读器读取复制部位的代码名称读取的代码名称被显示出来因此请按确定键复制完了条形码记录复制画面关闭从操作盘输入文字进行复制的方法选择想复制的条形码记录按了代码名称输入键代码名称输入画面被显示出来输入复制部位的代码名称请按确定键复制完了条形码记录复制画面关闭 ...

Страница 214: ... 56 4 进行缝制时 4 1 数据输入画面的液晶显示部自动 1 自动 2 手动操作模式 ...

Страница 215: ...示出来请参阅 II 4 3 线张力中压脚高度最高速度限制的设定 p 59 最高速度限制按键在按键上显示现在设定的最高限制速度按键之后数值输入画面被显示出来请参阅 II 4 3 线张力中压脚高度最高速度限制的设定 p 59 带宽度修正按键带宽度修正画面被显示出来请参阅 II 4 4 带宽度的修正 p 60 带拉出量设定按键带编辑画面被显示出来请参阅 II 4 5 带拉出量的设定 p 61 数据编辑按键数据编辑画面被显示出来请参阅 II 3 4 条形码记录 1 双的数据的编制 p 40 代码名称显示条形码记录的代码名称带宽度显示带宽度使用带号码显示使用的带号码 B IN 图案花样号码显示在 B IN 登记的图案花样号码 A IN 图案花样号码显示在 A IN 登记的图案花样号码 B OUT 图案花样号码显示在 B OUT 登记的图案花样号码 A ...

Страница 216: ... 58 4 2 缝制模式的选择显示缝制模式选择画面按了缝制模式选择按键之后缝制模式选择画面被显示出来选择缝制模式从中选择缝制模式按确定键缝制模式的选择完了缝制模式选择画面关闭自动 1 自动 2 手动模式 ...

Страница 217: ...度限制的设定显示数值输入画面请从线张力设定按键中压脚设定按键最高速度限制按键中选择想设定的按键数值输入画面被显示出来项目输入范围初期值线张力 0 200 50 中压脚高度 0 0 3 5 mm 2 0 mm 最高速度限制 200 2 800 sti min 2 000 sti min 输入数值请输入希望的数值然后按确定键数值输入完了数值输入画面关闭最高限制速度的最大输入范围和初始值用存储器开关 U001 决定 ...

Страница 218: ... 60 4 4 带宽度的修正显示带宽度修正画面按了带宽度修正按键之后带宽度修正画面被显示出来修正带宽度按了按键之后拉出装置调整到输入的值修正量决定之后请按确定键带宽度修正完了带宽度修正画面关闭变更带宽度设定时从供料装置拔出带之后再进行带宽度的设定变更 ...

Страница 219: ... 请重新设定拉出量有关带拉出量的设定应在以实际拉出的带的长度为基础进行设定显示带拉出量设定画面按了带拉出量设定按键之后带拉出量设定画面被显示出来拉出带测定长度按了带拉出按键之后带被拉出来请测定被拉出的带的长度显示本画面按了最初带拉出按键后的拉出长度的修正值为初期值不是上一次设定的修正值输入测定的带长度按按键请输入测定的带长度带长度的单位是 mm 输入后请按带拉出按键拉出带请确认被拉出的带是否是 70 0mm 确认之后请按确定键确定设定 ...

Страница 220: ... 62 4 6 用拉出装置单体动作显示拉出装置动作画面按了拉出装置动作按键之后拉出装置动作画面被显示出来让拉出装置动作按了的按键之后拉出装置动作按键动作部位压辊按着按键期间动作跷跷板切刀关闭拉出装置动作画面结束拉出装置的动作时请按关闭按键压板的朝向切刀返回初期位置在切刀下降时压板的朝向不同有时按了压辊按键也有可能不能拉出 ...

Страница 221: ...于缝制 3 条带的图案花样只缝制第 1 条和第 3 条带显示缝制带选择画面按了缝制带选择键之后缝制带选择画面被显示出来选择缝制的带请从中选择缝制的带显示的 1 5 是第几条带 OUT IN 需要分别地进行设定每次按下按键即连续进行反转表示缝制第 1 条带表示不缝制第 1 条带按了清除键之后状态的按键全部变成了结束了缝制的带的选择之后请按确定键设定了的数据不能自动地返回用特定的带的重新缝制等制定后请返回到重新缝制后的状态从缝制画面也可以选择 ...

Страница 222: ... 64 4 8 进行带的详细设定时打开带详细设定按键在数据输入画面上按带详细设定按键显示出带详细设定画面打开参数输入画面请从带详细设定画面选择想编辑的参数按键按键之后参数输入画面被显示出来输入参数请输入参数输入结束之后请按确定键参数设定完了参数画面关闭 ...

Страница 223: ...缝制开始拉出量可以变更拉出带的量 0 15 0 0 1mm 5 5 C019 缝制开始拉出间距可以设定 C020 拉出针数动作期间的带的传送量 0 15 0 0 1mm 2 0 C020 拉出针数可以设定以 C019 缝制开始拉出间距进行动作的针数 0 10 1 針 2 C021 导向器扩展值带拉出时意外的导向器宽度扩展量外部输出 1 为 OFF 的期间扩展导向器宽度 0 2 0 0 1mm 0 5 C022 修正带缝制宽度根据带的宽度可以修正缝制的宽度 2 0 2 0 0 1 0 0 1 在初期状态是非显示存储器开关水平 2 K554 带传送马达分辨率设定显示模式被显示设定时被显示出来有关存储器开关水平 2 的设定请参阅服务手册 ...

Страница 224: ... 66 4 9 缝制画面的液晶显示部自动 1 自动 2 手动操作模式 ...

Страница 225: ...被显示出来可以确认图案花样的形状请参阅 II 4 12 图案形状的确认 p 69 代码名称显示条形码记录的代码名称带宽度显示带宽度使用带号码显示使用的带号码 B IN 图案花样号码显示在 B IN 登记的图案花样号码 A IN 图案花样号码显示在 A IN 登记的图案花样号码 B OUT 图案花样号码显示在 B OUT 登记的图案花样号码 A OUT 图案花样号码显示在 A OUT 登记的图案花样号码计数器值变更按键在按键上显示现在的计数器值按键之后计数器值变更画面被显示出来请参阅 II 4 16 使用计数器时 p 78 计数器变换按键可以变换缝制计数器底线计数器的显示请参阅 II 4 16 使用计数器时 p 78 速度旋钮可以变更缝纫机的转速 B 选择按键把缝制的图案花样设定到登记到 B 的图案花样上请参阅 II 4 10 手动操作模式时的图案...

Страница 226: ...案花样选择在手动操作模式时从 B IN A IN B OUT A OUT 分别登记的图案花样中选择 1 个然后缝制被选择的图案花样选择是通过按中的 B 或者 A 按键按 OUT 或者 IN 按键来选择图的表示现在选择中的图案花样是 B IN 登记的图案花样 4 11 检测接缝后时检测出接缝后以下的画面被显示出来此时请除去带然后请按复位键直至除去带之前复位键无效然后开始缝制时请按缝纫机的开始开关 ...

Страница 227: ...色则可以进行缝制此时压脚进行原点检索移动到缝制开始的位置因为压脚上升是在压脚下降之后再移动因此请注意不要夹到手指选择图案后请一定确认图案万一图案超出压脚缝制中机针会与压脚相碰发生断针十分危险显示步骤缝制画面按了步骤缝制按键之后显示出步骤缝制画面安放衣身显示步骤缝制画面请把衣身安放到衣身安放位置然后按压脚下降键压脚下降缝制模式为自动 1 时如果没有安放衣身的话缝制图案花样就不能被确定自动 1 时下降压脚后用 AB 传感器检测情况然后传送到 IN OUT 判别位置 ...

Страница 228: ...位置如果想停止传送时请按中的任意一个按键按了中压脚按键之后中压脚上下移动存储器开关 U103 被设定为 0 时此按键不显示按了带供料位置检索前进键之后从现在位置前进一直到第一次寻找到的带供料位置按了带供料位置后退键之后从现在位置后退自动地传送到第一次寻找到的带供料位置结束形状确认按了压脚初期位置按键之后压脚向缝制开始位置移动然后返回缝制画面另外按了取消按键之后则返回缝制画面压脚没有在缝制开始位置或者不在缝制结束位置时按了脚踏开关之后可以从确认中途进行缝制取消键仅在通过带供料位置检索发现的带供料位置有效另外用取消键返回到缝制画面后每次按开始开关都可以从该位置进行缝制在其他位置取消键为无效因此请用压脚初期位置按键进行结束从形状确认画面用带供料位置的取消按键返回到缝制画面后可以从该位置进行缝制中途的带...

Страница 229: ...1 进行张力的编辑时在缝制画面上按了步骤缝按键显示出步骤缝画面请把衣身安放到衣身安放位置然后按压脚下降键压脚下降缝制模式为自动 1 时如果没有安放衣身的话缝制图案花样就不能被确定自动 1 时下降压脚后用 AB 传感器检测情况然后传送到 IN OUT 判别位置在画面的中央显示出缝制的形状现在点用粉红色圆来显示缝制开始位置用蓝点来显示缝制结束位置用粉红色点来显示请按模式选择按键选择张力模式 ...

Страница 230: ...按按键之后移动速度提高显示的值 B 为绝对值线张力值线张力指令值按了指令检索前进按键后退按键之后分别从现在点前进后退移动到最初找到张力指令发现的落针点如果想停止传送时请按中的任意一个按键按了中压脚按键之后中压脚上下移动存储器开关 U103 被设定为 0 时此按键不显示按了压脚初期位置按键之后压脚向原点移动然后返回到缝制画面按了删除指令按键之后在 A 上显示出删除指令的画面按了之后则显示出线张力值增减输入画面请在线张力值增减输入画面上用十数字键键输入希望的数值按回车按键之后确定数据 ...

Страница 231: ...度的编辑时在缝制画面上按步骤缝按键显示出步骤画面请把衣身安放到衣身安放位置然后按压脚下降键压脚下降缝制模式为自动 1 时如果没有安放衣身的话缝制图案花样就不能被确定自动 1 时下降压脚后用 AB 传感器检测情况然后传送到 IN OUT 判别位置在画面的中央显示出缝制的形状现在点用粉红色圆来显示缝制开始位置用蓝点来显示缝制结束位置用粉红色点来显示请按模式选择按键选择中压脚模式 ...

Страница 232: ...到中压脚指令发现的落针点如果想停止传送时请按中的任意一个按键按了中压脚按键之后中压脚上下移动存储器开关 U103 被设定为 0 时此按键不显示按了删除指令按键之后在 A 上显示出删除指令的画面按了删除指令按键之后在 A 上显示出删除指令的画面按了按了之后则显示出中压脚高度增减输入画面请用十数字键键输入希望的数值按回车按键之后确定数据 1 中压脚下降时的中压脚和机针的动作存储器开关 U103 的设定不同则动作也不同 2 提高中压脚高度之后或把机针号换成较粗的机针后请确认与挑线杆的间隙不能确保间隙时就不能使用挑线杆这时请关闭 OFF 挑线杆开关变更存储器开关 U105 的设定值有关存储器开关的设定请参阅 II 5 存储器开关一览 p 95 ...

Страница 233: ...14 暂停的使用方法缝制中按了暂停开关之后可以让缝纫机停止此时异常画面被显示通知停止开关被按 1 从中途继续进行缝制时解除异常按复位键解除出错进行重新开始或者进行切线在此画面可以进行重新开始或者进行切线按了开始开关之后缝制重新开始按了切线键之后进行切线切线之后在画面上原点复位键被显示出来重新起动缝制在此画面上可以重新开始或者复位缝制开始按了开始开关之后缝制重新开始 ...

Страница 234: ... 76 2 从最初重新缝制时解除异常按复位键解除出错进行切线按切线按钮进行切线切线之后在画面上原点复位键被显示出来复位原点按了原点复位按键之后关闭凸起画面显示出缝制画面返回开始缝制位置从最初重新进行缝制作业重新安放衣身按了开始开关之后缝制重新开始 ...

Страница 235: ...2 仅卷绕底线时显示底线卷线画面在数据输入画面蓝色上按了卷线按键之后卷线画面被显示出来开始卷线重新安放衣身按了开始开关之后缝制重新开始停止缝纫机按了停止按键之后缝纫机停止转动返回通常模式另外在卷绕底线中再次按了开始开关之后缝纫机在卷线模式下停止缝纫机因此再次按了开始开关之可以继续卷绕底线在卷绕数个梭芯时可以利用此功能电源刚刚打开 ON 后不能进行绕线设定 1 次花样图案 No 等按准备键让缝纫机显示出缝制画面之后才能进行绕线 ...

Страница 236: ...数器种类选择键显示出计数器种类选择画面就可以分别设定各个计数器种类缝制计数器加数计数器每缝制 1 形状的缝制物之后在现在值上加数当现在值与设定值相等时显示出计数器加数画面减数计数器每缝制 1 形状的缝制从现在值减 1 当现在值等于 0 之后显示出计数器减数画面计数器未使用进行缝制缝制计数器也不计数缝制计数器的计数画面不显示件数计数器加数计数器每缝制 1 循环或 1 连续缝制在现在值上进行加数当现在值等于设定之后显示出加护器加数画面减数计数器每缝制 1 循环或 1 连续缝制当现在值等于 0 之后显示出计数器减数画面计数器未使用进行缝制件数计数器也不计数件数计数器的计数画面不显示 ...

Страница 237: ... 79 变更计数器设定值缝制计数器时按了按键底线计数器时按了按键之后显示出设定值输入画面这时请输入设定值把 0 值输入到设定之后不显示计数器加算画面变更计数器现在值缝制计数器时按了按键底线计数器时按了按键之后显示出现在值输入画面这时请输入现在值 ...

Страница 238: ...计数器加数的解除方法 3 缝制中计数值的变更方法缝制作业中到达计数器加数条件之后显示出计数器加数画面并鸣响蜂鸣器按了清除按键之后复位计数器返回缝制画面然后开始重新计数显示计数值变更画面由于缝制作业中的错误等需要修正计数值时请按缝制画面上的计数值变更按键计数值变更画面被显示变更计数值用十数字键键输入希望的值确定计数值按了确定键之后确定数据想清除计数值时请按清除键 ...

Страница 239: ...后在画面上显示出存储器开关按键按此按键之后存储器开关数据一览画面被显示出来选择想变更的存储器开关按键按上下滚动按键选择想变更的数据项目按键变更存储器开关数据存储器开关数据有变更数字的数据项目和选择图标的数据项目变更数字的数据项目上有这样的粉红色的 No 在变更画面上可以用显示的按键变更设定在选择图标的数据项目上有这样的蓝色的 No 在变更画面上可以选择显示的图标有关存储器开关数据的详细内容请参照 II 5 存储器开关数据一览 p 95 ...

Страница 240: ... 清扫时期等当到达指定时间之后本机可以进行警告通知 1 看维修检查信息 4 18 关于信息功能显示信息画面在数据输入画面按开关密封部的信息按键之后信息画面被显示出来在保养维修信息画面上有以下 3 个项目的信息被显示出来更换机针 1000 针清扫时间小时机油更换时间小时各项目显示在按键通知检修的间隔显示在至更换的剩余时间显示在另外还可以清除至更换的剩余时间显示保养维修画面请按信息画面的保养维修信息画面显示按键 ...

Страница 241: ...间被清除到了指定的维修保养时间之后警告画面被显示出来要清除维修保养时间时请按清除按键清除维修保养时间关闭凸起画面不清除维修保养时间时请按取消按键关闭凸起画面在清除维修保养时间之前每 1 缝制结束后显示警告画面各项目的警告号码如下机针更换 A201 清扫时间 A202 机油更换时间 A203 有关涂抹润滑脂的部位请参照 III 1 15 向指定部位补充润滑脂 p 124 的项目显示穿线图按了在维修保养信息画面上显示的穿线按键之后上穿线图被显示出来穿线时请参阅 2 警告的解除方法 ...

Страница 242: ...请保存到条形码记录数据 AMSTF10 里 2 TF TF1 VDATA VD00 VDT 请保存到向量数据 VDATA 里 VD00 VDT 1 文件夹名称的字数为 14 字以下文件夹名称可以使用的文字仅为 a z A Z 0 9 a z 在操作盘上的显示为大字母 A Z 路由目录下面的文件夹数为 100 个以下 2 一个 AMSTF10 文件夹中保存的条形码记录数据为 200 个以下条形码记录数据的文件名称 TF TF1 代码名称媒体的文件夹的构成各文件请保存到媒体内的以下的目录里使用通信功能可以把保存的条形码记录数据上传到媒体另外还可以从媒体把条形码记录数据下载到缝纫机进行了条形码记录数据的上传和下载之后登记在条形码记录的图标数据也一起被上传和下载 ...

Страница 243: ...成 p 84 删除了上传处的文件夹以下里保存的所有的条形码记录数据和所有的向量数据之后开始上传下载媒体缝纫机写入数据把媒体内的制定的 1 个文件夹里的所有的条形码记录数据下载到缝纫机可以指定的文件夹仅为媒体的路由目录下面的任意文件夹请参阅媒体的文件夹构成 p 84 删除了保存在缝纫机里的所有的条形码记录数据和所有的向量数据之后开始下载个别通信上传缝纫机媒体写入数据一次上传是把缝纫机保存的条形码记录数据进行所有的上传但是个别上传是可以任意地制定上传的条形码记录下载媒体缝纫机写入数据一次下载是下载媒体内指定的 1 个文件夹内保存的所有的条形码记录数据但是个别下载可以任意地指定下载的条形码记录但是条形码记录数据的指定紧可以在同一文件夹内进行不能跨文件夹进行指定 ...

Страница 244: ...开关部的通信开关之后显示出通信画面选择条形码记录按了数据种类键之后数据种类选择画面被显示出来按条形码记录数据键然后按确定键选择通信方法通信方法有以下 2 种下载媒体缝纫机写入数据上传缝纫机媒体写入数据请选择希望的通信方法选择文件夹按了文件夹选择键之后文件夹选择画面被打开下载时选择下载的文件夹上传时选择上传处的文件夹然后按确定键上传时可以编制媒体的路由目录下面的新文件夹请参阅新文件夹的作成 p 91 ...

Страница 245: ...信开始通信之后以下的数据被删除后进行上传或下载 a 下载时缝纫机中保存的所有的条形码记录数据和所有的向量数据 b 上传时上传处的文件夹里的所有的条形码记录数据和所有的向量数据通信中显示出通信中画面通信中画面上通信条形码记录数据总数和数据通信结束的条形码记录数据数被显示出来条形码记录数据的通信结束之后便开始了向量数据的通信在通信中画面上显示出通信向量数据总数和数据通信结束的向量数据数向量数据通信结束后通信中画面关闭 ...

Страница 246: ... 个别通信的操作顺序 1 上传时显示条形码记录数据一览画面按了缝纫机条形码记录键之后条形码一览画面被显示出来选择上传的条形码记录数据选择上传的条形码记录数据然后按确定键在通信画面上显示个别通信状态的标记被显示出来选择上传处的文件夹按了文件夹选择键之后文件夹选择画面被打开选择上传处的文件夹然后请按确定键此时可以编制路由怒路下面的新文件夹请参阅新文件夹的作成 p 91 ...

Страница 247: ...信开始键之后开始通信通信中显示出通信中画面通信中画面上通信条形码记录数据总数和数据通信结束的条形码记录数据数被显示出来条形码记录数据的通信结束之后便开始了向量数据的通信在通信中画面上显示出通信向量数据总数和数据通信结束的向量数据数向量数据通信结束后通信中画面关闭上传在媒体内已经存在的条形码记录数据时改写确认画面被显示出来这时请按确认按钮不显示重写确认画面全部进行重写时请按全部重写按钮 ...

Страница 248: ...画面被显示出来选择下载的条形码记录数据选择下载的条形码记录数据按确定键在通信画面上显示个别通信状态的标记被显示出来开始通信按了通信开始键之后开始通信通信中显示出通信中画面通信中画面上通信条形码记录数据总数和数据通信结束的条形码记录数据数被显示出来条形码记录数据的通信结束之后便开始了向量数据的通信在通信中画面上显示出通信向量数据总数和数据通信结束的向量数据数向量数据通信结束后通信中画面关闭下载缝纫机里已经保存的条形码记录数据时改写确认画面被显示出来这时请按确认按钮不显示重写确认画面全部进行重写时请按全部重写按钮 ...

Страница 249: ... 91 新文件夹的作成可以在媒体的路由目录下面作成文件夹设定为上传状态按上传键之后设定为上传状态打开文件夹选择画面按了文件夹选择键之后文件夹选择画面被显示出来打开文件夹名称输入画面按了文件夹新作成键之后文件夹名称输入画面被显示出来输入文件名称按了确定键之后文件夹被作成返回到文件夹选择画面 ...

Страница 250: ...把想要格式化的媒体放到媒体插孔里关上护盖按确定回车按钮之后开始格式化格式化之前请把媒体内重要的数据保存到其他的媒体里初期化之后内部的数据将被消去如果连接了复数个媒体的话则根据优先顺序决定格式化的媒体顺序为高低 CF TM 插口 USB 机器 1 USB 机器 2 因此如果在 CF TM 插口上插入了 CompactFlash TM 的话 CompactFlash TM 首先被格式化有关通讯的优先顺序请参照 USB 的规格重新格式化媒体时请移动在 IP 420 上进行格式化用电脑格式化的媒体不能在 IP 420 上进行读取 ...

Страница 251: ... 异常画面被显示出来用存储器开关的选择功能可以变更异常显示的时间详细内容请参照服务手册 1 缝制中显示时解除异常按复位按键解除了异常之后切线凸起画面被显示出来进行切线确认缝迹如果没有问题时就劫浊按开始开关重新开始缝制如果有问题的话按切线按键进行切线进行切线之后前进后退送布凸起画面被显示出来把压脚移动到重新缝制的位置另外按了原点复位按键之后凸起画面关闭显示缝制画面然后返回到缝制开始的位置重新开始缝制按了开始开关之后缝制重新开始 ...

Страница 252: ... 94 2 缝制结束后被显示时解除异常按复位按键解除了异常之后缝制画面被显示出来从最初重新进行缝制按了开始开关之后缝制开始 3 没有显示复位开关时关掉 OFF 电源检测到有较大偏移后复位开关不显示 ...

Страница 253: ...0 100sti min 第 5 针的缝制速度有抓线时 200 2800 100sti min 第 1 针的线张力有抓线时 0 200 1 切线时的线张力设定 0 200 1 切线时的线张力变换同步时间 6 4 1 第 1 针的缝制速度无抓线时 200 1500 100sti min 第 2 针的缝制速度无抓线时 200 2800 100sti min 第 3 针的缝制速度无抓线时 200 2800 100sti min 第 4 针的缝制速度无抓线时 200 2800 100sti min 第 5 针的缝制速度无抓线时 200 2800 100sti min 第 1 针的线张力无抓线时 0 200 1 开始缝制时的线张力变换同步时间无抓线时 5 2 1 5 1 数据一览存储器开关数据是缝纫机通用的动作数据所有的缝制图案具有通用作用的数据 95 ...

Страница 254: ...常禁止选择送布动作同步紧线不好时设定为方向 8 16 1 每次缝制结束后可以检索原点组合缝制以外无原点检索有原点检索设定机针停止位置上位置上死点可以禁止切线通常禁止切线可以选择用原点复位按键的原点复位路径直线复位返回图案原点检索缝制开始点可以设定卷线速度 800 2000 100sti min 可以选择挑线杆的动作方法无效电磁式挑线杆可以设定线张力设定时的线张力输出时间 0 20 1 选择抓线的弯曲位置 1 H 规格细线 50 8 2 H 规格中间 20 5 3 H 规格粗线 5 2 选择抓线抓线位置前方位置后方位置 96 ...

Страница 255: ...动作原点检索原点复位时选择针上死点否是暂停切线操作自动切线手动切线用停止 SW 切线主马达 XY 传送同步控制速度间距 2800sti min 4 0mm 2200sti min 4 0mm 1800sti min 4 0mm 1400sti min 4 0mm 中压脚控制的有无无下降固定有运转时根据缝制数据下降有前进后退时均下降中压脚下降同步缝纫机机头启动之前与最后的外压脚同步中压脚挑线杆挑线位置中压脚上挑线中压脚上挑线中压脚下降最低位置中压脚下挑线检测空气压力的有无无有 No 项目设定范围设定范围 97 ...

Страница 256: ...位置 Y 坐标 800 800mm 0 1mm 机针冷却控制的有无无有加润滑脂异常清除加润滑脂针数请参阅 III 1 15 向指定部位补充润滑脂 p 124 语言的选择日文英文中文繁体字中文简体字西班牙文意大利文法文德文葡萄牙文土耳其文越南文韩文印尼文俄文接头带宽度 10 50 1mm 接缝带检测有效标准反转接缝传感器有效无效有效无效长带拉出式缝制速度限制 200 2000 100 sti min 拉出传感器有效无效有效无效带放置台有效无效有效无效 No 项目设定范围设定范围 98 ...

Страница 257: ...0 切线时的线张力设定 0 切线时的线张力变换同步时间 0 第 1 针的缝制速度无抓线时 300 第 2 针的缝制速度无抓线时 400 第 3 针的缝制速度无抓线时 600 第 4 针的缝制速度无抓线时 1500 第 5 针的缝制速度无抓线时 2000 第 1 针的线张力无抓线时 0 开始缝制时的线张力变换同步时间无抓线时 5 可以禁止蜂鸣音设定抓针的放针数 2 可以推迟抓针的同步 0 可以禁止抓线控制选择送布动作同步 3 每次缝制结束后可以检索原点组合缝制以外设定机针停止位置可以禁止切线可以选择用原点复位按键的原点复位路径可以设定卷线速度 1600 可以选择挑线杆的动作方法可以设定线张力设定时的线张力输出时间 20 选择抓线的弯曲位置 H 规格 1 选择抓线抓线位置 99 ...

Страница 258: ...功能模式止动器补偿动作选择动作原点检索原点复位时选择针上死点暂停切线操作主马达 XY 传送同步控制速度间距中压脚控制的有无中压脚下降同步中压脚挑线杆挑线位置检测空气压力的有无中压脚下位置的设定 3 5 固定躲避位置 X 坐标 107 0 固定躲避位置 Y 坐标 46 0 机针冷却控制的有无加润滑脂异常清除加润滑脂针数语言的选择未设定接缝带长度 18 mm 接缝带检测有效接缝传感器有效无效长带拉出式缝制速度限制 200 拉出传感器有效无效带放置台有效无效 100 ...

Страница 261: ... 制状态可以用存储器开关清除请参阅 III 1 15 向指定部位补充润滑脂 p 124 复位后可以重新起动 E302 确认机头部放倒机头放倒传感器 OFF 时复位后可以重新起动 E305 剪线刀位置异常剪线刀不在正规位置电源ＯＦＦ E306 抓线位置异常抓线位置不在正规位置电源ＯＦＦ E307 外部输入命令超时异常图标数据的外部输入命令规定的时间内没有输入复位后可以重新起动 E308 待机端子的超时异常一定时间内没有向待机端子输入电源ＯＦＦ E387 不能识别图案花样在自动 1 模式按下开始开关时如果衣身没有被安放或者衣身检测传感器检测不到衣身复位 E388 有带异常供带时或者带缝制结束时拉出装置里有带复位 E389 缝制开始无带异常带缝制开始时拉出装置里没有带复位 103 ...

Страница 262: ...带供料装置在前进退避动作时传感器没有正确地反应电源ＯＦＦ E395 图案花样的外部输出的数量顺序异常复位 E497 文件夹名称重复异常输入的文件夹名称已经存在复位 E498 代码名称不能变更异常此代码名称已经存在因此不能变更复位 E499 条形码未登记异常条形码未登记复位 E703 操作盘与缝纫机错误连接机种异常初期通信时系统的机种代码不一致按了通信开关之后可以改写程序 E704 系统的版本不一致初期通信时系统软件的版本不一致按了通信开关之后可以改写程序 E730 主轴马达调节器不良缝纫机马达的调节器异常时电源ＯＦＦ异常代码显示异常内容显示信息复位方法 104 ...

Страница 263: ...缝纫机马达倒转时电源ＯＦＦ E797 SUB 电路板初期化异常电源ＯＦＦ E798 SUB 状态异常电源ＯＦＦ E799 MAIN 状态异常电源ＯＦＦ E802 电源瞬间检测电源ＯＦＦ E811 电压过高输入电源在规定值以上时电源ＯＦＦ E813 电压过低输入电源在规定值以下时电源ＯＦＦ E901 主轴马达 IPM 异常伺服控制电路板的 IPM 异常时电源ＯＦＦ E903 脉冲马达电源异常伺服控制电路板的脉冲马达电源在 15 以上变动时电源ＯＦＦ E904 继电器电源异常伺服控制电路板的继电器电源在 15 以上变动时电源ＯＦＦ 105 ...

Страница 264: ...器信号不能输入时电源ＯＦＦ E910 压脚马达原点检索异常原点检索时原点传感器信号不能输入时电源ＯＦＦ E913 抓线原点检索异常原点检索动作时没有输入原点传感器信号时电源ＯＦＦ E914 送布不良异常发生送布和主轴的同步偏差电源ＯＦＦ E915 操作盘主 CPU 之间通信异常数据通信发生异常时电源ＯＦＦ E916 主 CPU 主轴 CPU 之间通信异常数据通信发生异常时电源ＯＦＦ E917 操作盘电脑之间不能通信数据通信发生异常时复位后可以重新起动 E918 MAIN 电路板过热主电路板过热请关掉电源等一段时间之后再重新打开 ON 电源电源ＯＦＦ E925 中压脚马达原点检索异常原点检索时中压脚马达的原点传感器不变化电源ＯＦＦ 106 ...

Страница 265: ...后显示异常时复位后可以重新起动 3 其他情况时电源 OFF E927 Y 马达位置偏移异常 1 缝制中显示异常时复位后可以重新起动 2 缝制结束后显示异常时复位后可以重新起动 3 其他情况时电源 OFF E928 剪线马达位置偏移异常电源ＯＦＦ E930 中压脚马达位置偏移异常电源ＯＦＦ E931 X 马达超负荷异常电源ＯＦＦ E932 Y 马达超负荷异常电源ＯＦＦ E933 剪线马达超负荷异常电源ＯＦＦ E935 中压脚马达超负荷异常电源ＯＦＦ E936 XY 马达框外异常电源ＯＦＦ 107 ...

Страница 266: ...E943 主控制电路板不良不能向主控制电路板写入数据时电源ＯＦＦ E946 机头连接电路板不良不能向机头连接电路板写入数据时电源ＯＦＦ E998 导向器宽度马达原点渐叟异常电源ＯＦＦ异常代码显示异常内容显示信息复位方法 108 ...

Страница 267: ... 确认吗 M523 认备份数据的消去图形数据尚未保存删除吗 M528 确认用户图案的改写覆盖保存确认吗 M529 媒体的改写确认覆盖保存确认吗 M530 确认操作盘的图标数据 M3 数据缝制标准格式数据简易程序数据的改写覆盖保存确认吗 M531 媒体数据的图标数据 M3 数据缝制标准格式数据简易程序数据的改写覆盖保存确认吗 M532 确认 PC 上的图标数据 M3 数据缝制标准格式数据简易程序数据的改写覆盖保存确认吗 M534 确认媒体的调整数据自动缝纫机数据的改写覆盖保存确认吗 7 信息一览 109 ...

Страница 268: ...确认吗 M537 确认线张力指令的消除删除确认吗 M538 确认中压脚增减值的削除删除确认吗 M542 确认格式格式化确认吗 M544 没有对应操作盘的数据数据不存在 M545 没有对应媒体的数据数据不存在 M546 没有对应 PC 的数据数据不存在 M547 禁止图案数据的改写数据已存在不能覆盖保存 M548 禁止媒体数据的改写数据已存在不能覆盖保存 M549 禁止 PC 上的数据的改写数据已存在不能覆盖保存 M550 通知主机输入的备份数据存在本体输入的备份数据 110 ...

Страница 269: ...损坏用户数据加密锁定用户数据损坏进行初期化吗 M556 确认用户数据初期化初期化加密锁定用户数据可以吗 M601 传感器位置输入方法的选择请选择输入方法 M602 条形码记录不能登记这是已经登记的数据 M603 确认形状时显示衣身安放请安放前后身 M604 清除接缝信息的确认清除接缝信息可以吗 M605 条形码记录的新作成请输入条形码 M606 条形码记录的改写确认保存可以吗 M607 条形码记录的删除确认删除可以吗 M608 文件夹的删除确认删除可以吗 111 ...

Страница 270: ...M609 条形码记录的改写确认保存可以吗 M653 正在格式化正在格式化 M669 正在读取数据正在读取数据 M670 正在改写数据正在写入数据 M671 正在变换数据正在变换数据信息 No 显示显示信息内容 112 ...

Страница 271: ...上刻线调整对准针杆下端块的下端 2 如上图所示根据机针尺寸改变调节位置调节后请一定确认扭矩不要松驰 1 保养 DP 5 用刻线 DP 17 用刻线 22 以上 DP 17 用刻线 22 以下警告机针和刻线的关系使用 DP 5 时使用 DP 17 22 以下时使用 DP 17 22 以上时 DP 5 用刻线 DP 17 用刻线 22 以上 DP 17 用刻线 22 以下请打开一次电源待中压脚下降之后再把电源关闭 1 用手转动皮带轮针杆上升时把下刻线对准针杆下挡块下端 III 缝纫机的维修保养为了防止突然的起动造成人身事故请一定关掉电源后再进行操作 1 2 机针与旋梭 ...

Страница 272: ...机针和中旋梭的梭尖的间隙调整为 0 05 0 1mm 5 调节完大旋梭的前后位置后机针和大旋梭的间隙应为 7 5mm 然后拧紧大旋梭固定螺丝 6 变更标准出货时的机针号后或者使用新的驱动器时请调整驱动器的高度驱动器高度的调整 1 把中旋梭的旋梭尖调节到对准机针的中心然后请拧仅驱动器的固定螺丝 2 中旋梭的旋梭尖从机针的右端突出 0 5mm 后把驱动器的接针部向箭头 A 方向弯曲让驱动器的接针部下端从机针的前端突出 0 0 5mm 3 把驱动器的后端向 B 方向弯曲让驱动器的后端和中旋梭的间隙为 0 3 0 6mm 4 进行上述 3 5 的调整 1 把机针号换成较粗的机针后请确认机针尖或中压脚和挑线杆的间隙不能确保间隙时不能使用挑线杆这时请关闭 OFF 挑线杆开关变更存储器开关 U105 的设定值 2 驱动器的接针高度...

Страница 273: ...的高度 2 压脚的角度 1 拧松送布台左右的固定螺丝把布压脚挡块拨到Ｂ方向压脚的高度变高 2 调整了高度后拧紧固定螺丝警告为了防止突然的起动造成人身事故请一定关掉电源后再进行操作外压脚与平板平行之后外压角前方的压脚压力会不足请把外压脚的前方调节成稍稍向下的角度 1 拧松固定螺丝和螺母顺时针转动调节螺丝之後外压脚前方下降 2 角度调节后拧紧固定螺丝和螺母外压脚倾斜得过大时外压脚有可能上升不了外压脚前端与针板面一致时後端舆应高出针板面 3mm A B 3 mm ...

Страница 274: ...为 7mm 工厂出货时调节为 4mm 卸下面部护罩的橡胶栓不用拆卸面部护罩也可以进行调整 A 为了防止突然的起动造成人身事故请一定关掉电源后再进行操作 1 0 mm 18 5 mm 0 5mm 以上警告 1 5 移动刀和固定刀 1 拧松调节螺丝向箭头方向移动动刀把从针板前端到切线小拨杆前端的距离调整为 18 5mm 2 拧松固定螺丝移动固定刀把针孔导线器和固定刀之间的间隙调整为 1 0mm 针板为了防止突然的起动造成人身事故请一定关掉电源后再进行操作按 IP 操作盘的准备键检索原点后请确认移动刀和抓线器前端的间隙应为 0 5mm 以上如果间隙不能达到 0 5mm 以上时请在 18 5 0 5mm 的范围内调整移动刀的位置以确保间隙 ...

Страница 275: ...始的缝制故障请用镊子等除去线头圆圈内的部位上容易积存线屑线尘因此请卸下针板进行定期清扫以及卸下橡胶栓向的孔中吹气除掉尘埃为了防止突然的起动造成人身事故请一定关掉电源后再进行操作 1 7 断线检测板 1 没有穿线时把断线检测板和挑线弹簧调整成相接触垂度为 0 5mm 2 改变了挑线弹簧的行裎后请拧松螺丝再次调整断线检测板断线检测板除挑线弹簧以外不能与其他金属部件相接触 1 8 废油的处理积油杯里积满了油之后请卸下积油杯排放出废油 ...

Страница 276: ...左的油量被弄小 3 调整后拧紧固定螺丝固定好 1 在标准出货状态轻轻拧紧回转 4 圈的位置 2 弄小油量时不要一次拧紧拧紧回转 2 圈待半日左右观看一下拧得过紧的话会磨损旋梭 1 10 保险丝的更换 1 为了防止触电事故关掉电源 5 分钟之后再打开外罩 2 请一定关掉电源开关之后再打开控制箱的盖子更换规定容量的保险丝使用 3 个保险丝脉冲马达电源保护用 5A 延时保险丝电磁脉冲马达电源保护用 3 15A 延时保险丝控制电源保护用 2A 速断型保险丝危险 ...

Страница 277: ... 119 5mm 1 操作前请拔掉电源和空气 2 拧下螺丝取下护罩 1 使用 50 57 的长孔时请使用 2 个螺母固定好定位销 2 向下方向拔定位销之后会被标记器勾住因此请一定向上方向拉 3 拧松螺母向上方向拔定位销提升气缸 4 把定位销的高度调整到销前端距离机台上面 5mm 5 决定位置用螺母固定定位销 1 11 定位销的更换方法 ...

Страница 278: ...20 1 在定位销原点贴片参照 p 121 的的部位钻孔然后放到针板上面 2 把机针落到落针原点 3 确认 2 销时请确认是否把销插入 2 处的销孔确认 3 销时请确认是否把销插入 3 处的小孔 4 如果销位置发生偏移时请参照 III 1 11 定位销的更换方法 p 119 的顺序重新进行调整把定位销原点贴片粘贴到塑料板上可以作为在规定位置钻孔的夹具进行利用 1 12 定位销位置的确认 ...

Страница 279: ... 121 定位销原点贴片 ...

Страница 280: ...再进行 1 取下护罩 B 3 从操作者方向向 A 方向转动螺母垫块 4 之后带向前方移动切块宽度变小向 B 方向转动之后带向里侧移动切块宽度变宽工厂出货状态的切块宽度从 2 5mm 变更为 3 0mm 时请向 B 方向转动调整切块宽度 4 调整结束之后请拧紧螺母固定好位置 1 请一定拔 4 个螺母垫块转动相同的量 2 调整时请注意不要夹到电缆线 2 向逆时针方向转动固定螺母 4 拧松螺母转动螺母垫块 4 调节导向器宽度 1 13 切块宽度的调整方法 ...

Страница 281: ...调整打开到 0 1 0 2mm 调整后拧紧下切刀固定螺丝请用切刀的前端试着看看是否可以把缝纫机 60 号线切断如果不能切断时请扩宽间隙 C 4 调整后用固定导向器固定螺丝组装好固定导向器 1 如果间隙 C 扩大得过宽的话上切刀和下切刀的接触压力变强有可能损坏切刀刃因此不要把间隙扩宽到 0 2mm 以上 2 请不要把下切刀固定螺丝拧松固定除了可能影响到切刀的锋利外螺丝头有可能从导向器飞出造成带堵塞故障 1 为了防止突然的起动造成的事故把带宽度设定为最小后请一定关掉电源和空气之后再进行操作 2 请注意不要把手指插到上切刀和下切刀之间以免发生受伤的危险 1 14 切刀的调整方法Ｃ ...

Страница 282: ...续使用缝纫机可是以后每次再打开电源时还会显示出错代码 E220 加润滑脂警告另外一旦显示出出错 No E220 后如果不补加润滑脂继续使用缝纫机一定时间后则会显示出 E221 加润滑脂出错此时按了复位键也不能解除出错而且缝纫机也不能动作显示出出错 E221 加润滑脂出错后请一定向下列指定部位补加润滑脂然后请呼出存储器开关 U245 按清除按键并把针数设定为 0 请注意如果不补加润滑脂按了复位键的话以后每次再打开电源时都会显示出错代码 E221 加润滑脂出错而且缝纫机也不能动作 1 补加了润滑脂后如果不把针数变更为 0 的话就会再次显示出错代码 E220 或显示出错代码 E221 请注意 E221 被显示出来后缝纫机就不能动作了 2 在各画面上按了润滑脂涂抹位置显示按键的话润滑脂涂抹位置就可以通过操作盘的显示进行确认...

Страница 283: ...轴的尺寸四周涂抹 JUKI 润滑脂 A 3 然后再向润滑脂护罩的毡垫面也涂抹上 JUKI 润滑脂 A 由于清扫用气枪吹缝纫机等原因造成润滑脂减少时请一定重新涂抹润滑脂在图示的位置安放着 JUKI 润滑脂 A 和 B 2 种润滑脂以及 JUKI 润滑脂 B 专用接头和固定螺丝请定期地操作盘上显示出补充润滑脂警告 No E220 或者 1 次 1 年补充润滑脂由于清扫缝纫机等原因造成润滑脂减少时请立即加以补充请不要涂抹混合的润滑脂同时请一定涂抹指定的润滑脂在涂抹 JUKI 润滑脂 B 时请使用润滑脂加入扳手和螺丝补充 JUKI 润滑脂 A 时请不要使用 JUKI 润滑脂 B JUKI 润滑脂 A 如果润滑脂量不足时请购买润滑脂补充润滑脂 No JUKI 润滑脂Ａ 10g 软管 40006323 100g 软管 23640204 JUKI 润滑脂 B 10g...

Страница 284: ...属部润滑脂护罩返回到原来的位置卸下针杆下金属部润滑脂孔固定螺丝向孔里注入 JUKI 润滑脂 A 然后拧紧固定螺丝让 JUKI 润滑脂 A 充填到金属内部 3 请向金属方块的槽部也涂抹 JUKI 润滑脂 A 4 请向中压脚杆四周上也涂抹 JUKI 润滑脂 A 卸下中压脚杆金属部润滑脂孔固定螺丝向孔里注入 JUKI 润滑脂 A 然后拧紧固定螺丝让 JUKI 润滑脂 A 充填到金属内部 1 请不要擦拭缝纫机面部内的针杆四周上涂抹的润滑脂由于清扫用气枪吹缝纫机等原因造成润滑脂减少时请一定重新涂抹润滑脂 2 缝纫机运转时请向 B 方向转动针杆上的金属部润滑脂护罩然后关闭上润滑脂补充口 3 请注意在针杆曲轴杆的背面有端头非常尖锐的凸起操作时请绝对不要把手指伸到针杆曲轴杆的背面 ...

Страница 285: ...然后补充 JUKI 润滑脂 B 5 补充了润滑脂之后请卸下的固定螺丝拧紧固定大摆动子销部的润滑脂补充 3 JUKI 润滑脂 B 的涂抹部位偏心凸轮部的润滑脂补充下列指定部位补充润滑脂时请使用附属的润滑脂软管 B 货号 40013640 紫色补充了指定以外的润滑脂的话会造成零件损坏 1 打开曲柄杆护罩 2 卸下曲柄杆四周的润滑脂注入口盖固定螺丝 3 向接头里充填 JUKI 润滑脂 B 软管中的润滑脂 4 请把附属的螺丝拧进接头然后补充润滑脂 5 补充完润滑脂后请把刚才取下的固定螺丝牢固地固定好一边转动缝纫机的上轴一边补充润滑脂的话可以让润滑脂充分润滑充填 ...

Страница 286: ... 128 1 打开机头面罩 2 请向毡垫部 3 处及其四周的平头螺丝支点和导向槽部里补充 JUKI 润滑脂 B 向机头面板补充润滑脂 1 请把润滑脂涂抹到压脚版背面向 X 导向轴轴承补充润滑脂 ...

Страница 287: ... 129 A B 4 其他的润滑脂涂抹向带传送压辊的齿轮部补充润滑脂 1 卸下护罩 A B 2 1 次月左右向齿轮部涂抹 JUKI 指定润滑脂 Templex N2 JUKI 货号 13525506 涂抹到圆锥齿轮和涡轮的四周 3 打开 ON 电源之前用手动方法转动圆锥齿轮让带传送压辊转动 1 圈让润滑脂油膜均匀地涂抹到齿轮表面 ...

Страница 288: ... 清除 1 切刀的灰尘清除 1 关闭电源请使用空气枪清除掉切刀槽沟里积存的带碎屑为了防止缝纫机的突然起动造成的事故请关闭电源一定用空气枪清除干净 2 传感器的灰尘清除 1 请清除掉针板辅助护罩的衣身检测传感器孔箭头处 4 处积存的灰尘积存了灰尘之后会造成衣身检测传感器的检测错误故障 2 请清除掉有无带的检测传感器的反射带上积存的灰尘积存了灰尘之后会造成有无带的检测传感器的检测错误故障 ...

Страница 289: ...31 1 17 对应小衣身 1 如图所示衣身比压板的范围小时请把板材料和贴片材料粘贴到压板上进行对应 2 请把板材料粘贴到上压片把 2 块贴片材料粘贴到下压块上面粘贴部位请设定到距离缝制位置极端近的位置 1 请注意板材的粘贴部位不要遮盖住缝制范围 2 对于粘贴到下板上的粘贴的贴片材料请使用厚度为 0 5mm 左右的材料如果使用过厚的贴片材料布料从针板浮起会影响到缝制精度 ...

Страница 290: ...读器的激光光线有可能伤害眼睛请不要对着人的眼睛放射激光有可能伤害眼睛请不要用光学仪器直接窥看激光光线有可能伤害眼睛注意请在缝纫机的使用温度范围内以及使用温度湿度内使用在供给了电源的状态下请不要拔插连接器条形码阅读器是读取条形码进行那个条形码记录的选择或者输入代码名称的机器条形码阅读器规格 1 级激光产品最大输出 850mW 波长 630nm 安全规格 IEC62471 IEC60825 1 1 18 条形码阅读器 ...

Страница 291: ...的上线张力卸下用细磨时或锉刀磨平用锉刀磨或换新调节中压脚的位置卸下中旋梭清除线头减弱上线张力减弱挑线弹簧把针杆高度下降刻度的一半确认针尖是否钝了使用球点针更换机针调节中压脚的位置根据缝制物选用适当的机针调整针和旋梭位置更换固定刀把固定刀再弄弯一些调整动刀位置调整针和旋梭的同步提高底线张力下降最终针的中压脚高度调整针和旋梭的位置调整针和旋梭的位置更换机针调整驱动器的位置减弱勾线弹簧或者把第一线张力器的张力调强始缝时跳针切线后上线长度短底线过短第 1 针的上线张力高抓线不稳定布料容易伸长线不滑线粗等第 1 针的间距小旋梭驱动器上有伤针孔导向器上有伤机针碰到中压脚线头进入大旋梭的沟里上线张力过强挑线弹簧过强向上拉线时把线扎到针尖了针弯了机针碰到中压脚针过粗驱动器把针弄得过弯固定刀不快针孔导向...

Страница 292: ...不同心动刀位置不好缝制开始的上线长挑线弹簧的张力低第 1 线张力器的张力低挑线弹簧张力过强因为挑线弹簧的张力过低所以动作不稳定梭芯的空转大底线张力低第 1 针的上线张力过强最终针和缝制开始同一落针位置时线和布料的阻力大 13 13 116 22 14 13 14 117 13 加强上线张力确认缝制中第 2 线张力盘是否浮起加强第 1 线张力把抓线装置设定为 OFF 把抓线装置设定为 OFF 使用暗缝式下板调整旋梭同步时间提前 1 2 针弄大中压脚的内径调整机针与中压脚的心偏差让机针落在中压脚中心调节动刀位置拧紧第 1 线张力器把机线长度调整为 40 50mm 提高挑线弹簧的张力增强第 1 线张力器的张力降低挑线弹簧的张力增强挑线弹簧的张力行程也变长调整活动刀位置增强底线张力下降第 1 针的上线张力把抓线装置设定为 OFF 移...

Страница 293: ...bject to change for improvement of the commodity without notice 对本产品如有不明之处请向代理店或本公司营业部门询问本使用说明书中的规格因改良而发生变更请订货时确认 12 08 Printed in Japan Copyright Ⓒ 2012 JUKI CORPORATION All rights reserved throughout the world 版权所有严禁擅自转载翻印本书的内容 SEWING MACHINERY BUSINESS UNIT 2 11 1 TSURUMAKI TAMA SHI TOKYO 206 8551 JAPAN PHONE 81 42 357 2371 FAX 81 42 357 2380 http www juki com ...

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