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SAFETY INFORMATION 

THE SAFETY IS FRIST. Severe injury or death can result if you do not follow these instructions. 
Read this manual and all labels carefully and follow the operating procedures described: 

1. This vehicle is designed to carry the driver and one passenger. Never carry passengers in the 

cargo bed. 

2. Always be sure the driver and passengers are wearing seat belts. 
3.  Never  give  a  ride  to  a  passenger  who  is  too  small  to  reach  and  hold  the  handgrip  on  the 

enclosure. 

4. Always avoid operating the vehicle on any paved surfaces, including sidewalks, driveways, 

parking lots, and streets. 

5. Never operate this vehicle on any public street, road, or highway, even dirt or gravel one. 
6. Never operate this vehicle without wearing an approved motorcycle helmet that fits properly. 

You  should  also  wear  eye  protection  (goggles  or  a  face  shield),  gloves,  over-the-ankle  boots, 
long-sleeved shirt or jacket, and long pants. 

7. Never consume alcohol or drugs before or while operating this vehicle. 
8. Never operate at speeds too fast for your skills or the conditions. Always go at a speed that 

is proper for the terrain, visibility, operating conditions, and your experience. 

9. Never attempt jumps or other stunts. 
10. Always inspect your vehicle each time you use it to be sure it is in safe operating condition. 

Always  follow  the  inspection  and  maintenance  procedures  and  schedules  described  in  this 
manual. 

11.  Always  keep  both  hands,  arms,  feet,  and  legs  inside  the  vehicle  at  all  times  during 

operation.  Keep  your  feet  on the  floorboard. Never hold  onto the  enclosure  except  when using 
the handgrip inside the enclosure. Otherwise, your hand could be injured if it is caught between 
the enclosure and an obstacle outside the vehicle. 

12. Always keep both hands on the steering wheel when driving. 
13.  Never  wrap  your  thumbs  and  fingers  around  the  steering  wheel.  This  is  particularly 

important  when  driving  in  rough  terrain.  The  front  wheels  will  move  right  and  left  as  they 
respond to the terrain, and this movement will be felt in the steering wheel. A sudden jolt could 
wrench the steering wheel around, and your thumbs or fingers could be injured

 

if they are in the 

way of the steering wheel spokes. 

14.  Always  go  slowly  and  be  extra  careful  when  operating  on  unfamiliar  terrain.  Always  be 

alert to changing terrain conditions when driving the vehicle. 

15. Never operate on excessively rough, slippery, or loose terrain until  you have learned and 

practiced  the  skills  necessary  to  control  the  vehicle  on  such  terrain.  Always  be  especially 
cautious on these kinds of terrain. 

16. Never turn at excessive speed. Practice turning at slow speeds before attempting to

 

turn at 

faster speeds. Do not attempt turns on steep inclines. 

17. Never operate the vehicle on hills that are too steep for it or for your abilities. Go straight 

up and down hills where possible. Maximum slope angle: 15º. 

18.  Never  operate  on  hills  that  are  slippery  or  ones  where  you  will  not  be  able  to  see  far 

enough  ahead of  you. Never go over the top of a hill at speed if you cannot see what is on the 
other side. 

 

Содержание JNSZ800UV-R4

Страница 1: ...Owner s manual JNSZ800UV R4...

Страница 2: ...the features and operation of this vehicle It also includes basic maintenance and inspection procedures If you have any questions regarding the operation or maintenance of your vehicle please consult...

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Страница 14: ...EL 27 HELMETS AND EYES PROTECTION 27 DRIVE TRAINING 28 AGE RECOMMENDATION 29 NO ALCOHOL OR DRUGS 29 IS YOUR VEHICLE READY TO DRIVE 30 PRE DRIVE INSPECTION 30 SAFE DRIVING PRECAUTIONS 32 OFF ROAD USE O...

Страница 15: ...TRANSMISSION LUBRICATION 33 OIL REPLACEMENT 43 CHECK TRANSMISSION OIL 43 ENGINE COOLANT 45 IDLE SPEED 46 REPAIR 47 FRONT WHEEL REPLACEMENT 47 REAR WHEEL REPLACEMENT 47 CLUTCH REPLACEMENT 48 FRONT WHEE...

Страница 16: ...and all of the labels on your vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or...

Страница 17: ...17...

Страница 18: ...18 JOYNER S650 09 04 00 10A...

Страница 19: ...feet and legs inside the vehicle at all times during operation Keep your feet on the floorboard Never hold onto the enclosure except when using the handgrip inside the enclosure Otherwise your hand co...

Страница 20: ...ng ability Test your brakes after leaving water If necessary apply them several times to let friction dry out the linings 23 Always be sure there are no obstacles or people behind you when you operate...

Страница 21: ...on system and fuel system are supplied with power START The electric starter is engaged by turning and holding the key in this position Release the key when the engine starts Do not operate the electr...

Страница 22: ...te properly If this should happen remove the battery and recharge it Turning light switch Set the switch to when turning left Set the switch to when turning right Four wheel drive switch 2WD 4WD Two w...

Страница 23: ...s full of coolant Oil pressure indicator light It indicates low high oil pressure when illuminated see authorized JOYNER dealer if necessary Pedal Clutch pedal Press the clutch pedal before you shift...

Страница 24: ...er The drive select lever is used to shift your vehicle into the 1 2 3 4 5 and reverse positions Never start the vehicle at 3 4or 5 lever Stop the vehicle fully when shifting to reverse When reversing...

Страница 25: ...ly do the following 1 Hold the latch plates as you pull the belts across right shoulder left shoulder right leg left leg and among two legs Make sure the belt is not twisted and is not caught on any p...

Страница 26: ...p the release lever on the both side of the vehicle and then lift up the cargo bed slowly until it stops 4 Lower the cargo bed slowly to its original position and be sure it is locked into place Befor...

Страница 27: ...ned securely eye protection and other protective clothing You don t have any alcohol or drugs Protective Apparel For your safety we strongly recommend that you always wear an approved motorcycle helme...

Страница 28: ...d hip pads a driving jersey with padded elbows and a chest shoulder protector Drive Training Developing your driving skills is an on going process Even if you have driven other UV800s take time to bec...

Страница 29: ...ol drugs and driving don t mix Even a small amount of alcohol can impair your ability to operate a UV800 R4 safely Likewise drugs even if prescribed by a physician can be dangerous while operating a U...

Страница 30: ...spection before every drive and correct any problems Pre drive Inspection Check the following items before you get on the UV800 R4 Engine Oil Check the level and add oil if needed Check for leaks Cool...

Страница 31: ...needed Press the clutch pedal to make sure it moves smoothly without sticking and snaps back automatically when it is released Brakes Press the brake pedal several times check for proper brake pedal...

Страница 32: ...reas and obey no trespassing signs You should never drive your UV800 R4 on public streets roads or highways even if they are not paved Drivers of street vehicles may have difficulty seeing and avoidin...

Страница 33: ...t is proper for your UV800 R4 the terrain visibility and other operating conditions and your experience Take Care on Unfamiliar or Rough Terrain Before driving in a new area always check the terrain t...

Страница 34: ...til you have learned and practiced the skills necessary to control the UV800 R4 on such terrain Always be especially cautious on these kinds of terrain Do Not Perform Stunts You should always operate...

Страница 35: ...cylinder 812cc 72mm 66 5mm 9 5 1 Electric starter Wet sumb Engine oil Type Recommended engine oil classification Quantity With oil filter cartridge replacement 0 SE10W 40 0 SE10W 30 3 0L Final gear c...

Страница 36: ...travel Rear wheel travel 150mm 150mm Electrical Ignition system Generator system Battery type Battery capacity Distributor block AC magneto Lead acid storage battery 12V 45Ah Specified fuses High bea...

Страница 37: ...e picture Each time prior to starting the engine check the throttle assembly to ensure that when pedal is pushed all the way the assembly is working smoothly and returns to idle when released Do not o...

Страница 38: ...rake 2 Press the clutch pedal down put the shift lever in neutral 3 Turn the key clockwise to the on position Release the key and the clutch pedal when the engine starts Keep engine running for 1 2 mi...

Страница 39: ...n gear may damage the starter motor clutch or gearbox Release the key at once if the engine starts Holding the key in start position when the engine is running will cause damage to the starter motor I...

Страница 40: ...if necessary 5 Check the clutch cable Assure the cable snaps back and has a smooth operation Ensure the clutch can operate smoothly Adjust if necessary or replace the clutch if necessary 6 Check Tire...

Страница 41: ...e lifted just like the cargo bed It is very easy to install or uninstall the seats see the table of the content seat and safety belt Pull seat adjustment handle upward to disengage seat slide Move sea...

Страница 42: ...d then tighten the nuts of the shift cable Break in The first month is most important in the life of your vehicle Proper operation during this break in period will help assure maximum life and perform...

Страница 43: ...olling over To prevent vehicle from rolling over be sure to only turn the vehicle at a slow more controllable speed SERVICE INSTRUCTION Service Air Cleaner Service air filter every 80 hours NOTE Servi...

Страница 44: ...k confirm the corrective oil level in the crankcase Check engine oil and recharge If the color of engine oil changes you need to replace the engine oil as above Check the engine oil level charge if th...

Страница 45: ...e the plug fill oil API 80 75 W 90 GL 3 or GL 5 Gear Oil about 2 0 liters Check transmission oil If the color of transmission oil changes you need to replace oil Replace transmission oil as above Engi...

Страница 46: ...for your health Keep new and used coolant away from the children and pets To minimize your exposure to new and used coolant wear a long sleeve shirt and moisture proof gloves such as dishwashing glov...

Страница 47: ...mble the center castle nuts when you replace the front wheels Tighten the nuts after replacing the wheels Rear Wheel Replacement Do not disassemble the center castle nuts when you replace the rear whe...

Страница 48: ...efully 2 Remove four bolts on the transmission case lay down these carefully Caution When fix the four bolts in the transmission case you must tighten them according to the prescribed torque 45 55N M...

Страница 49: ...ne shaft into the hole of the Clutch assy remove the six bolts on the Clutch pressure plate now it s clear Caution When fix the six bolts in the Clutch pressure plate You must tighten them according t...

Страница 50: ...o the hole of the Clutch assy fix the six bolts on the Clutch pressure plate and tighten them according to the prescribed torque 28 N M 6 Fix parts according to reverse operation to the disassembly S1...

Страница 51: ...the wheels The proper toe in dimension A should be 0 98 inches greater than dimension B c To adjust the alignments loose the lock nuts on both sides of Front Tie Rods To make Dimension B smaller turn...

Страница 52: ...for ignition I 10 Air cleaner C I 11 Throttle cable I A L I R A 12 Fuel tank cover Breathe hose and joint I I R 13 Idle I 14 Breathe hose I 15 Fuel hose and joints I I I R Control system 16 Wire and p...

Страница 53: ...53 MAIN WIRING DIAGRAM...

Страница 54: ...54 ENGINE WIRING DIAGRAM...

Страница 55: ...55 CONTROL WIRING DIAGRAM...

Страница 56: ...UV R4 during the 90 days warranty period please contact you re nearest authorized dealer for repairs What is not covered under this warranty This warranty does not cover any seller vehicle that has be...

Страница 57: ...57 ENGINE MECHANICAL SYSTEMS...

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Страница 101: ...101 ELECTRIC INJECTION SYSTEM...

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Страница 143: ...00 19 Master cylinder assy of clutch 1 2 S800 07 04 01 01 R4 Outlet hose of Master cylinder 1 3 ZJ610 05 00 22 Lower cylinder of clutch 1 4 ZJ610 05 05 Ripple boot 1 5 ZJGS 01 02 Hose bolt M10x1 25 2...

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