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8

English

DESCRIPTION

The one-man sawmill consists of two main
sections:
• Carriage with motor and saw
• Rails
In addition, the band saw is equipped with the
necessary safety devices.
1.

Crank for height adjustment

2.

Pitch disc

3.

Chain guard

4.

Pointer

5.

Scale

6.

Height adjustment rod

7.

Stand

8.

Cleaning liquid tank (saw blade cleaning)

9.

Exhaust systemwith muffler

10. Blade lubrication valve
11. Locking device for moveable blade guide
12. Moveable blade guide
13. Saw blade

14. Rail guard
15. Fueltank
16. Motor
17. Steering handle
18. Brake handle
19. Throttle stop
20. Throttle control
21. Stop control (emergency stop)
22. Guide rod
23. Decompression valve
24. Starter handle
25. Blade wheel guard
26. Rail
27. Saw blade guard
28. Blade wheel
29. Scraper
30. Exhaust pipe guard
31. Adjusting of the blade wheel
32. Crank for band tensioning

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Содержание 6000+

Страница 1: ...Read through this manual carefully and make sure that you have understood the contents before you use the one man sawmill Operator s manual...

Страница 2: ...glish Introduction 3 Symbols 4 Warning markings 4 Safety instructions 5 Descriptions 8 Installation 18 Fuelling 23 Starting and stopping 25 General use 26 Maintenance 30 Technical particulars 45 CONTE...

Страница 3: ...ng is required this must be carried out by qualified service personnel For particulars get in touch with your local dealer The instruction manual contains a description of all the necessary safety dev...

Страница 4: ...nergised i e with the shut down switch in the STOP position The one man sawmill has decals with the symbols illustrated below The first three symbols indicate the equipment that must be worn when sawi...

Страница 5: ...fety instructions SAFETY INSTRUCTIONS Personal protective equipment The user s of the one man sawmill or those spending time in the immediate viscinity of the sawmill must wear safety equipment of the...

Страница 6: ...sing the sawmill the operator must observe the following safety precautions 1 Checkthatallofthesafetydevicesandguards are in place and are faultless 2 Check that no fuel has been spilled outside the t...

Страница 7: ...careful to avoid injury Always wear protective gloves while handling the saw blade The grinding disc must not be running while adjustments are being made on the grinding device If the grinding disc r...

Страница 8: ...k saw blade cleaning 9 Exhaust systemwith muffler 10 Blade lubrication valve 11 Locking device for moveable blade guide 12 Moveable blade guide 13 Saw blade 14 Rail guard 15 Fueltank 16 Motor 17 Steer...

Страница 9: ...er 39 This operator s manual 40 Fixed section 41 Forward feed device 42 Grinding motor 43 Adjusting knob for forward feed position 44 Starting switch for forward feed device 45 Starting switch for gri...

Страница 10: ...inforcements which ensure stability while sawing The stand is equipped with two round guide rods for the upward and downward movement of the saw The guides transfer the transverse forces of the saw to...

Страница 11: ...The saw blade wheels are equipped with scrapers which prevent sawdust and the like from collecting between the saw blade and the blade wheels One of the saw blade wheels is driven across an adjustable...

Страница 12: ...of the motor is adjustable for operation either under normal weather conditions or under cold weather conditions see under Winter operation on page 33 Tanks 8 15 The saw carriage is equipped with two...

Страница 13: ...e rail sections are screwed together and anchored by M 12 screws with nuts Thish ensures stable and linear carriage movement The rails also have a number of supporting cross beams which are designed t...

Страница 14: ...t is not covered by the log during the sawing operation is equipped with a guard which is mounted on the saw blade guide and is moveable on it Brake B To enable the saw blade to quickly come to a stop...

Страница 15: ...n over the rail The rail guards are de signed to keep the rail clean and prevent squeeze injuries between wheel and rail Stop control 21 A stop control is fitted on the right hand handle This control...

Страница 16: ...arms that secure its position The section withmoving parts can be adjusted for grinding three different side plate angles 11 15 and 19 The forward feed device consists of a cam and levers The cam is...

Страница 17: ...17 English DESCRIPTION Setting tongs The setting tongs are factory adjusted to set the saw blade teeth at 0 4 0 5 mm...

Страница 18: ...re needed at every rail joint Tighten the nuts on the screws to a torque of 15 20 Nm 3 Fit the two stops on the ends of the rails 4 Apply a load on the rails over every stud by shifting your weight on...

Страница 19: ...t the position of the saw carriage The position of the saw carriage on the rails can be adjusted when the guide wheels and rail guards are mounted The purpose of the guide wheels bearings is to retain...

Страница 20: ...ws 1 Secure the tank by means of screws on the left hand support beam of the saw carriage 2 Connect the fuel line from the tank to the motor Steering handle Mount the steering handle on the left hand...

Страница 21: ...urns by hand to centre the saw blade on the blade wheels Caution Do not tension the saw blade so hard that this compresses the washers completely This is important The washers must have a certain spri...

Страница 22: ...by means of screws on the movable section of the blade carriage C Place a level or other straight gauge block over two of the rail cross beams under the saw carriage D Measure the distance between th...

Страница 23: ...and may cause a breakdown WARNING The fuel used for the one man sawmill has the following hazardous properties 1 The liquid its fumes and exhaust gases are poisonous 2 Can cause skin irritation 3 Is e...

Страница 24: ...nes Always mix oil and petrol in a clean container which has been granted approval for petrol Always begin by filling the container with half of the amount of petrol to be mixed Then fill the entire q...

Страница 25: ...ter pawls engage Then pull start the motor with quick energetic pulls 5 When the motor fires push in the choke and continue as directed in item 4 above 6 When the motor starts running open the throttl...

Страница 26: ...e rail 2 Roll the log against the stop A The log must not be closer than 300 mm to the farthest end of the rail 500 mm to the beginning of the rail Therefore if two rail sections are used the max perm...

Страница 27: ...and are in faultless condition No unauthorised persons may be within the risk zone 1 Use the crank 1 to set the saw blade height 2 Brush off the logs to prevent unnecessary wear of the saw blade 3 Loc...

Страница 28: ...ake 18 and apply full throttle move the saw carriage forward and saw off the slab Do not advance the saw blade harder than necessary Allow the motor to run at relatively high speed 8 Remove the slab 9...

Страница 29: ...remain stationary while they are being sawed place one board upright between the boards to be trimmed and the stop This board should be at least 50 x 100 mm 15 Saw off the upper slab See pages 9 10 16...

Страница 30: ...mended overspeed should not be exceeded NOTE If the chain rotates while idling the T screw should be adjusted anti clockwise until it stops Fine adjustment When the saw has been run in the carburettor...

Страница 31: ...seconds Thereafter turn thehighspeedneedleH1 4turncounter clockwise Let the saw run again at full speed for about 10 seconds and note the difference of the enginesound Repeat this procedure with the h...

Страница 32: ...ot be cleaned completely Therefore it must be replaced by a new one with regular intervals IMPORTANT A damaged air filter must always be replaced Spark plug The spark plug condition is influenced by A...

Страница 33: ...ing All air to the carburettor is carried through the starter Dirt and dust is centrifuged away by the cooling fan IMPORTANT In order to keep the function of the centrifugal cleaning a continous maint...

Страница 34: ...arter cord through the hole in the starter housing and the starter handle Make a knot on the starter cord Tensioning the recoil spring Lift the starter cord up in the notch on the starter pulley and t...

Страница 35: ...hebladetodetectanycracks A at the tooth gullets Small cracks can be ground off when setting the teeth of the saw blade If the cracks are so large that they cannot be ground off the saw bladewill have...

Страница 36: ...d be used for setting the teeth of the saw blade The pair of setting tongs is factory preset to the correct setting dimensions Place the pair of setting tongs over the saw tooth in such a way that the...

Страница 37: ...cracking Radii more than 3 mm will impair chip off Angles The angle of taper must be 10 12 and the side plate angle F varies with different types of wood as follows Hardwood or frozen lumber 11 Mediu...

Страница 38: ...rinding unit can be used to grind saw blades having 16 32 mm tooth pitches If the unit is used for other tooth patterns the grinding disc will have to be reshaped 1 Check that the grinding disc has th...

Страница 39: ...44 The cam wheel K of the feeding device must rotate counter clockwise If it rotates in the wrong direction transpose the power cables 8 Stop the feeding device and check where the grinding wheel mov...

Страница 40: ...Start up the grinding disc and the feeding device by flipping the power switches 44 and 45 to the on position 14 When the grinding unit stops automatically remove the stop pin 15 Raise the grinding di...

Страница 41: ...de wheel must be adjusted 5 Use screw D to adjust the left hand blade wheel 6 Use screw E to adjust the right hand blade wheel A lock nut on the screw must be backed off while the adjustment is carrie...

Страница 42: ...k that the belt is resting in position on the two pulleys and on the tensioning pulley 2 Tension the belt by pressing the tensioning pulley over the belt and tighten screw A When the belt is correctly...

Страница 43: ...erformance 6 20 22 18 Screws 6 and chain The screws should be wiped off whenever necessary The drive chain which unites the two height adjustment screws should be oiled once a year To oil the chain pr...

Страница 44: ...he rail sections 6 Lubricate and spray oil on all of the parts 7 Store the one man sawmill in a dry storage space 8 Service the sawmill at one year intervals as follows Spray preserving oil in the spa...

Страница 45: ...el is according to ISO 7182 andISO9207 calculatedasthetime weighted energy total for noise levels under various working conditions with the following time distribution 1 2 idle 1 2 full load Note 2 Eq...

Страница 46: ...46 English TECHNICAL PARTICULARS xj 6V...

Страница 47: ...Templates for shaping the grinding disc...

Страница 48: ...108 87 46 26 xj 6V...

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