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5284792-UIM-D-1017

2

Johnson Controls Unitary Products

INSPECTION

As soon as a unit is received, it should be inspected for possible dam-
age during transit including copper distributor lines that may have shift-
ing during transit, and are touching either copper lines or the cabinet. If
damage is evident, the extent of the damage should be noted on the
carrier’s delivery receipt. A separate request for inspection by the car-
rier’s agent should be made in writing. See Local Distributor for more
information.

Requirements For Installing/Servicing R-410A Equipment

• Gauge sets, hoses, refrigerant containers, and recovery system

must be designed to handle the POE type oils, and the higher
pressures of R-410A.

• Manifold sets should be high side and low side with low side

retard.

• All hoses must have a 700 psig service pressure rating.
• Leak detectors should be designed to detect HFC refrigerant.
• Recovery equipment (including refrigerant recovery containers)

must be specifically designed to handle R-410A.

LIMITATIONS

The unit should be installed in accordance with all National, State and
Local Safety Codes and the limitations listed below:

1. Limitations for the indoor unit, coil, and appropriate accessories

must also be observed.

2. The outdoor unit must not be installed with any duct work in the air

stream. The outdoor fan is the propeller type and is not designed to
operate against any additional external static pressure.

3. The maximum and minimum conditions for operation must be

observed to ensure a system will give maximum performance with
minimal service.

4. The maximum allowable equivalent line length for this product is 80

feet.

Standard Lineset Applications

Maximum allowable lineset varies depending on the vertical separation
between the evaporator and condenser. See Table 2 for allowable line
set lengths and sizing. 

Unit Reduced Capacity Conditions

SECTION III: UNIT INSTALLATION

LOCATION

Before starting the installation, select and check the suitability of the
location for both the indoor and outdoor unit. Observe all limitations and
clearance requirements.

The outdoor unit must have sufficient clearance for air entrance to the
condenser coil, air discharge, and service access. See Figure 1.

If the unit is to be installed on a hot sun exposed roof or a paved ground
area that is seasonally hot, the unit should be raised sufficiently above
the roof or ground to avoid taking the accumulated layer of hot air into
the outdoor unit (which can cause the unit to derate prematurely).

If the system is being installed during seasonally cold weather of 55°

F

or below, the preferred method is to weigh in the charge. For charging
or checking the system charge at 55

°

F or below, refer to the “Optional

Cold Weather Charging” procedures near the end of SECTION VI:
SYSTEM CHARGE. There is an “Optional Cold Weather Charging”
accessory kit to prevent the outdoor unit from taking in cold air below
55

°

F. The kit part number can be found in the list of accessory kits on

the UPGNET web site.

Provide adequate structural support for the unit.

 CAUTION

This product must be installed in strict compliance with the
enclosed installation instructions and any applicable local, state,
and national codes including, but not limited to building, electrical,
and mechanical codes.

 CAUTION

R-410A systems operate at higher pressures than R-22 systems.
Do not use R-22 service equipment or components on R-410A
equipment. Service equipment 

Must Be Rated 

for R-410A.

TABLE 1: 

Minimum / Maximum Operating Limit Conditions

AIR TEMPERATURE AT 

OUTDOOR COIL, °F (°C)

AIR TEMPERATURE AT 

INDOOR COIL, °F (°C)

Min.

Max.

Min.

Max.

DB Cool

DB Cool

WB Cool

WB Cool

35(2)*

125(52)*

57(14)

72(22)

*

Reference the NOTICE under the “Unit Reduced Capacity Conditions” 

 section.

!

!

TABLE 2: 

Allowable Vertical Linesets

Model

Liquid 

Line

Suction 

Line

Max Line 

Length - 
Units on 

Equal Level

Max Suction 

Line Riser - If 

OD Unit is 

Above ID Unit

Max Liquid 

Line Riser - If 

OD Unit is 

Below ID Unit

24

3/8”

3/4”

80 feet

25 feet

25 feet

36

48

7/8”

60

NOTICE

Inverter Temperature Protection

If excessive inverter temperatures are sensed, the compressor speed
/ capacity is reduced until an acceptable condition is reached. 
When the inverter temperature returns to an acceptable level, the
system returns to normal operation.
Over / Under Current Protection: If a low or high Current Condition
is sensed, the compressor speed / capacity is reduced until an
acceptable current level is reached.
When the system reaches an acceptable current level, the compres-
sor and fan return to normal operating conditions.
Over / Under Voltage Protection: If a low or high supply Voltage
Condition is experienced (below 187 VAC or above 265 VAC), the
compressor speed / capacity is automatically reduced until an accept-
able voltage level is sensed.
When an acceptable voltage level is sensed, the system automati-
cally returns to a normal state of operation.
High Altitude Protection: If the unit is installed in Altitudes of 6,500
ft / 2,000 m above sea level or higher, the compressor and outdoor
fan reduce speeds to protect the system. It is not recommended
these units be installed at altitudes greater than 6,500 ft / 2,000 m
above sea level. 

Low Ambient Protection

Cooling Mode: The unit automatically adjusts to maintain cooling
operation in outdoor ambient conditions down to 35 °F (2 °C). The
unit reduces capacity and Low Ambient Protection (cooling mode) or
cycles off if asked to provide cooling when the outdoor temperature is
at or below these conditions.

NOTICE

For multiple unit installations, units must be spaced a minimum of 24”
(61 cm) apart (coil face to coil face).

Содержание YXV SERIES

Страница 1: ...II SAFETY This is a safety alert symbol When you see this symbol on labels or in manuals be alert to the potential for personal injury Understand and pay particular attention to the signal words DANGER WARNING or CAUTION DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING indicates a potentially hazardous situation which if not avo...

Страница 2: ...r below refer to the Optional Cold Weather Charging procedures near the end of SECTION VI SYSTEM CHARGE There is an Optional Cold Weather Charging accessory kit to prevent the outdoor unit from taking in cold air below 55 F The kit part number can be found in the list of accessory kits on the UPGNET web site Provide adequate structural support for the unit CAUTION This product must be installed in...

Страница 3: ...QWHU EUDFH XQGHU FHQWHU RI FRPSUHVVRU 127 QVXUH DGHTXDWH ZDOO VXSSRUW 87 21 6SHFLDO FDUH PXVW EH WDNHQ WR DYRLG UHFLUFXODWLRQ RI GLVFKDUJH DLU WKURXJK RXWGRRU FRLO FIGURE 2 Alternative Installation Clearances 0 1 080 5 1 7 1 81 76 127 OHDUDQFH EHWZHHQ WZR XQLWV PD EH UHGXFHG WR PLQLPXP SURYLGHG WKH VHUYLFH DFFHVV FOHDUDQFH LV LQFUHDVHG WR PLQLPXP DQG WKH FOHDUDQFH RQ HDFK UHPDLQLQJ VLGH LV PDLQWDL...

Страница 4: ... conditions may require direct wall mounted brackets to be used to locate and support the outdoor unit In these applications care must be taken to address unit base pan support structural integ rity safe access and serviceability as well as the possible sound and vibration transmission into the structure Wall mounting requires 3 mounting brackets and best served by a properly engineered solution S...

Страница 5: ...e vapor service port connection After this connection has cooled remove the nitrogen source from the liquid fitting ser vice port 6 Braze the liquid line to the evaporator liquid connection Nitrogen should be flowing through the evaporator coil 7 Slide the grommet away from the vapor connection at the indoor coil and wrap with a wet rag as shown in Figure 5 Braze the vapor line to the evaporator v...

Страница 6: ...eatherproof disconnect switch outdoors and within sight of the unit per local code 2 Remove the screws at the top and sides of the corner cover Slide the control box cover down and remove from unit 3 Run power wiring from the disconnect switch to the unit 4 Route wires from disconnect through power wiring exit provided and into the unit control box as shown in Figure 1 and view the openings in Fig...

Страница 7: ...al set up process using the HxTM thermostat additional fine tuning of the airflow is accomplished by selecting on of the three operating profiles The three operating profiles include humid dry or normal Select the one that best reflects the out door environment where the conditioned space is located This selec tion adjusts the how the indoor blower and the compressor work together to manage temper...

Страница 8: ...nce visits the charge verification display can be used to quickly check overall system condition and the system charge without attaching a separate manifold gauge set or temperature sensors 6 Permanently mark the unit data plate with the total amount of refrig erant in the system FIGURE 9 System Charging Connections 6 5 7 0 521 8 5HTXLUHG IRU HYDFXDWLRQ SURFHGXUH RQO 9 880 3803 7 6 7 03 5 785 1 72...

Страница 9: ...door transformer secondary 24 VAC volt age and provides low voltage protection for the heat pump and its com ponents If the voltage drops below approximately 22 VAC the control continues to energize any outputs that are already energized If the volt age drops below approximately 19 VAC the control immediately de energizes the outputs and can no longer energize any outputs until the voltage level i...

Страница 10: ...oltage is applied The control will scroll and display STANDBY when there are no active calls for compressor operation TABLE 4 Same Priority Fault Storage Control Description Time of Fault Fault Priority Inverter Control Fault Microelectronic Fault 10 15 00 1 Outdoor Control Fault Inverter Control Communications Fault 10 15 01 1 TABLE 5 Status Code Display Description Required Condition LED Color N...

Страница 11: ...on Saved Configuration Selection The system will save all individual con figuration selections made on the Outdoor Display Upon returning to a previously saved configuration the system shall display the previously saved configuration setting s Not the Default setting s unless the saved selection was in fact the default selection Operational Mode The system will display Inverter profile and revers ...

Страница 12: ...m in high pressure switch lockout last mode of operation was normal compressor RED Solid HPS HARD LOCKOUT NORMAL See HPS fault See HPS fault X Low Voltage 19 VAC RED Solid LOW VOLTAGE BELOW 19VAC Under Voltage Check input power supply wires Check input power supply and 24VAC circuit before and during operation to verify voltage is within range given in manual 197 252Vac and 19 Check 24Vac transfor...

Страница 13: ...ure See Ambient Sensor failure X COIL TEMP SENSOR OPEN HARD LOCKOUT See Ambient Sensor failure See Ambient Sensor failure X Liquid line temperature sensor failure short not in lockout yet RED Solid LIQUID TEMP SENSOR SHORT See Ambient Sensor failure See Ambient Sensor failure X Liquid line temperature sensor failure short RED Solid LIQUID TEMP SENSOR SHORT SOFT LOCKOUT See Ambient Sensor failure S...

Страница 14: ...pressure sensor failure high voltage RED Solid DISCHARGE PRESSURE SENSOR HIGH VOLTAGE SOFT LOCKOUT See Discharge Pressure Sensor Fault See Discharge Pressure Sensor Fault X Suction pressure sensor failure low voltage RED Solid SUCTION PRESSURE SENSOR LOW VOLTAGE SOFT LOCKOUT Bad wiring harness Check harness for continuity X Bad OD control board If supply voltage across BLK and BLU WHT doesn t read...

Страница 15: ...motor operation and airflow restrictions Dirty ID coil External static is too high correct duct work ID air temp out of range Verify the ID ambient temperature is with the range listed in the IOM design parameters Reduced or no ID airflow due to motor limits Check motor current against limits Check input voltage to ensure within range Insufficient charge Check refrigerant charge compared to tech s...

Страница 16: ...nt issue Replace drive AC Input Current Sampling Fault LED 603 LED3 5 Sensor on drive not reading properly Replace drive DC Bus Over Voltage LED604 LED2 7 DC BUS OVER VOLTAGE INVERTER DRIVE High input voltage Check the DC bus voltage if it is 385 VDC Use bus voltage terminals found in Figures 12 14 Check the line voltage if it is 265VAC If high contact utility provider Damaged Inverter Board Repla...

Страница 17: ... Temp Low or Sensor Open Fault LED 603 LED3 2 POWER MODULE TEMP LOW SENSOR OPEN INVERTER DRIVE Temperature sensor on the drive is potentially faulty Remove power to drive for 2 minutes Reapply power If problem remains replace drive DC Bus Under Voltage LED604 LED2 17 NA Low input voltage Check the DC bus voltage if it is 385VDC Use bus voltage terminals found in Figures 12 14 Check the line voltag...

Страница 18: ...is too low or off Verify proper airflow over the drive heat sink Inverter component damage Replace drive Compressor Model Configuration Error LED 604 LED2 22 COMPRESSOR MODEL CONFIGURATION ERROR INVERTER DRIVE Compressor model and configuration code do not match Check system configuration and select proper system tonnage in repair part menu If proper option is not available the correct drive has n...

Страница 19: ...ls Unitary Products 19 FIGURE 12 2 Ton Inverter Drive LED Location 86 92 7 7 50 1 6 FIGURE 13 3 4 Ton Inverter Drive LED Location 86 92 7 7 50 1 6 FIGURE 14 5 Ton Inverter Drive LED Location OO V DUH EHQHDWK WKH SODWH 86 92 7 7 50 1 6 ...

Страница 20: ...ower before servicing Wait 2 minutes to ensure that drive capacitors are discharged before servicing Use compressor with grounded system only Molded electrical plug must be used for connection to compressor BURN HAZARD Failure to follow these warnings could result in serious personal injury or property damage Ensure that materials and wiring do not touch high temperature areas of the compressor Pe...

Страница 21: ...8 118 4 3889 110 230 0 517 13 8 6 65219 49 120 2 3743 111 231 8 503 12 10 4 61711 50 122 0 3603 112 233 6 489 11 12 2 58415 51 123 8 3469 113 235 4 476 10 14 0 55319 52 125 6 3340 114 237 2 463 9 15 8 52392 53 127 4 3217 115 239 0 450 8 17 6 49640 54 129 2 3099 116 240 8 437 7 19 4 47052 55 131 0 2986 117 242 6 425 6 21 2 44617 56 132 8 2878 118 244 4 413 5 23 0 42324 57 134 6 2774 119 246 2 401 4...

Страница 22: ... a low suction pressure fault is recognized regardless of a bypass time SECTION IX INSTRUCTING THE OWNER Assist the owner with registering the unit warranty using the warranty card included with the unit or preferably online at www upgproductregistration com It is strongly recommended to com plete a startup sheet showing the critical readings of the unit at the time of commissioning which can be u...

Страница 23: ...TEMP SENSOR TB TERMINAL BLOCK XFMR TRANSFORMER BLK BLACK BLU BLUE BLU WHT BLUE w WHITE STRIPE BRN BROWN GRN GREEN PUR PURPLE RED RED RED WHT RED w WHITE STRIPE WHT WHITE YEL YELLOW YEL PINK YELLOW w PINK STRIPE 5295812 UWD C 0217 FERRITE RING CHOKE DS LTS AMB CTS R C P6 P7 P8 P10 P2 P3 P1 P5 P4 A B C A R B C G S V G S V DTS DPT SPT STS RV DR C O Y OD FAN RS485 COMM EEV COMM RS485 COMM 3A COMPRESSO...

Страница 24: ... WITH THIS UNIT MUST BE REPLACED IT MUST BE REPLACED WITH 105 C THERMOPLASTIC OR ITS EQUIVALENT 1 2 AMB AMBIENT TEMP SENSOR DPT DISCHARGE PRESSURE DR DEMAND RESPONSE DS DISPLAY SWITCH DTS DISCHARGE TEMP SENSOR HPS HIGH PRESS SWITCH LTS LIQUID TEMP SENSOR SPT SUCTION PRESSURE STS SUCTION TEMP SENSOR TB TERMINAL BLOCK XFMR TRANSFORMER BLK BLACK BLU BLUE BLU WHT BLUE w WHITE STRIPE BRN BROWN GRN GREE...

Страница 25: ...272 7 273 8 273 7 272 6 85 294 8 295 8 295 7 293 6 90 318 8 319 8 318 7 316 5 95 343 8 344 9 343 7 341 5 100 370 9 371 9 370 7 367 5 105 398 9 399 9 398 8 395 6 110 428 9 429 10 427 8 425 6 115 459 10 460 10 458 9 457 7 120 491 10 492 10 491 9 490 8 125 525 11 526 11 525 10 525 9 YXV48B21S HIGH SPEED COOLING SUBCOOLING CHARGING CHART OUTDOOR AMBIENT DB F INDOOR WET BULB F AT 80 F DRY BULB 57 62 67...

Страница 26: ...5284792 UIM D 1017 26 Johnson Controls Unitary Products NOTES ...

Страница 27: ...lts AC 230 volt AC Measured voltage L1 to L2 Total amperes L1 L2 Compressor amperes L1 L2 Measured voltage R and C outdoor unit control board Air Flow Setup Cooling Supply static inches of water column Supply air dry bulb temperature Return air dry bulb temperature Temperature drop A B C D Blower Type Set Up Outside air dry bulb temperature Return air wet bulb temperature Supply air wet bulb tempe...

Страница 28: ...dditional Job Details Provide owner with the owner s manual Explain thermostat use and programming if applicable to owner Unit Operation and Cycle Test Operate the unit through continuous fan cycles from the thermostat noting and correcting any problems Operate the unit through cooling cycles from the thermostat noting and correcting any problems Job site has been cleaned indoor and outdoor debris...

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