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Installation Sheets Manual  121 

 

Miscellaneous Products and Accessories Section 

Y

 

 

Technical Bulletin  Y99AW-1 

 

Issue Date  September 30, 2014 

 

 

Figure 1: Y99AW-1 Flame Simulator 

The Y99AW-1 Flame Simulator provides a fast, simple method of 
functionally testing an ignition control by simulating a pilot flame. 
Circuitry inside the Y99AW-1 rectifies the current and sends a signal back 
to the control that is larger than the minimum current required for proper 
operation. 

The Y99AW-1 can be used to test all G60, G65, G66, G67, CSA, G600, 
G670, G72x, G73x, G75x, G76x, and G77x ignition controls. 

Note:  The G72x, G75x, and G76x are direct ignition systems. They 

do not have a separate pilot valve. Both valve seats in the 
redundant valve open simultaneously. 

 

 

 

 

 

 

Y99AW-1 Flame Simulator 

Application 

©

 

2014 Johnson Controls, Inc.

 

1

 

 

Part No. 24-8143-73, Rev. C 

www.johnsoncontrols.com 

 

Code No. LIT-121835 

Содержание Y99AW-1

Страница 1: ...ectifies the current and sends a signal back to the control that is larger than the minimum current required for proper operation The Y99AW 1 can be used to test all G60 G65 G66 G67 CSA G600 G670 G72x G73x G75x G76x and G77x ignition controls Note The G72x G75x and G76x are direct ignition systems They do not have a separate pilot valve Both valve seats in the redundant valve open simultaneously Y...

Страница 2: ... dégâts matériels Etiquetez tous les câbles avant de débrancher l équipement Le non respect de cette précaution peut amener un fonctionnement anormal après redémarrage de l équipement 1 Open the thermostat contacts 2 Disconnect the flame sensor cable from Terminal 4 on the ignition control 3 Connect the Y99AW 1 lead with the 6 35 mm 1 4 in spade connector to the sensor connection Terminal 4 on the...

Страница 3: ...Terminals 3 and 5 or Terminal 3 and ground View the ignition control cover for specific wiring information 7 Connect the Y99AW 1 lead with the alligator clip to a ground terminal on the ignition control The spark should shut off within 15 seconds and 24 VAC should appear on the meter If this does not occur replace the control AC Voltmeter Y99AW 1 1 2 3 4 5 6 GR GR Pilot Valve Main Valve Flame Sens...

Страница 4: ...r Y99AW 1 1 2 3 4 5 6 Pilot Valve GR GR Main Valve Damper Plug Flame Sensor Figure 3 Y99AW 1 Flame Simulator and AC Voltmeter Connected Across Main Valve Connections 4 Y Y99AW 1 Flame Simulator Technical Bulletin ...

Страница 5: ...s and located in pilot gas stream Replace control End Yes No No Correct or replace pilot burner Yes Replace pilot burner No Yes Replace cable Is 24 VAC present between Terminal 1 and ground Yes Replace control No Figure 4 Checkout Procedure Refer to the Y99AW 1 Product Bulletin LIT 4350870 for necessary information on operating and performance specifications of this product Checkout Procedure Buil...

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