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Gas Combustion Combination Controls and Systems—G891 Pulse Ignition Control    5

!

WARNING:

Fire or Explosion Hazard.  If the control is
installed in an area that is exposed to water
(dripping, spraying, rain, etc.) it must be protected.
If the control has been exposed to water in any way,
do not use it.

Choose a location with the shortest direct cable route to the spark igniter
and flame sensor.  Refer to Figure 2 for mounting dimensions.  Use
four No. 8 machine or No. 6 sheet metal screws through the mounting
holes in the enclosure.

g891mtg.drw

G891 Control

6.20 in.

6.76 in.

4.00 in.

4.56 in.

Figure 2:  Mounting Dimensions

!

WARNING: Shock Hazard.  Disconnect power supply before

modifying wiring to prevent electrical shock or
equipment damage.

Check the voltage rating marked on the control or in Table 1 to be sure it
is suited to the application.  Use an NEC Class 2 transformer, such as a
Johnson Controls Y65, to provide 24 VAC under maximum load,
including the valve.

All wiring should be in accordance with the National Electrical Code and
all other local codes and regulations.  The high voltage spark cable must
not be in continuous contact with a metal surface.  Use standoff insulators.
Be certain the flame sensor wire and the high voltage spark cable are
separated from one another by a minimum of 1/4 inch, and not wrapped
around any pipe, other wiring, or accessories.

The schematic in Figure 3 shows a typical wiring hookup for the G891.
Connections such as the gas valve, thermostat input, and inducer motor are
connected to the control with a keyed plug connector.  All limit and
operating controls must be located in series with the thermostat.

Mounting

Wiring

Содержание G891

Страница 1: ...mixed or LP gas air mixtures The G891 also provides sequencing of ignition source and supervision of burner operation four additional ignition trials in the event successful ignition is not accomplished on the initial trial complete ignition sequence retry after 60 minute shutoff period inducer motor control thermostat contact monitoring system operating status LED that assists in system troublesh...

Страница 2: ...d mixed LP gas air mixture Agency Approvals IAS AGA CGA Agency Test Standards ANSI Z21 20 CAN CSA C22 2 No 199 Timings based on 60 Hz operation Timings increase 20 for 50 Hz operation On a call for heat from the system thermostat the G891 ignition control begins its sequence of operation see Figure 1 Prepurge Within one second of thermostat contact closure the ignition control energizes the relay ...

Страница 3: ...valve spark and inducer are de energized for 60 minutes Once the 60 minutes expires the control attempts another series of ignition trials beginning with prepurge Run If the flame is proven within the last 0 5 second of the trial the control enters a run condition The inducer is de energized the gas valve is kept open and the spark remains off The control remains in this condition until the thermo...

Страница 4: ...0 Minute Delay Start g891 02 Yes No Yes No Flameout Thermostat satisfied Yes No No Yes Figure 1 Sequence of Operation This instruction sheet is intended as a guide for qualified personnel installing or servicing Johnson Controls ignition controls Carefully follow all instructions on this sheet and all instructions on the appliance Limit repairs adjustments and servicing to the operations listed in...

Страница 5: ...mage Check the voltage rating marked on the control or in Table 1 to be sure it is suited to the application Use an NEC Class 2 transformer such as a Johnson Controls Y65 to provide 24 VAC under maximum load including the valve All wiring should be in accordance with the National Electrical Code and all other local codes and regulations The high voltage spark cable must not be in continuous contac...

Страница 6: ...d thermostat off turn on power to the appliance 2 Turn the thermostat to a high setting and verify that the control goes through the operating sequence to a shutoff condition LED flashing Note The burner will not light because the gas is off 3 Turn the thermostat off 4 Turn gas on and purge gas lines of all air 5 Check for gas leaks with a soap solution 6 Turn the thermostat to a high setting and ...

Страница 7: ... the appliance manufacturer s recommended troubleshooting guidelines If unavailable determine the failure condition and use the following service tips to troubleshoot the system Table 2 No Spark and System Does Not Work Possible Causes Corrective Actions System in lockout LED off Recycle power to appliance System in retry LED flashing Wait for retry delay period to expire or recycle power to appli...

Страница 8: ...e cable Flame sensor ceramic cracked Replace flame sensor Flame sensor electrode dirty Clean with steel wool or replace Flame sensor positioned incorrectly Position flame sensor so that top half is exposed to the blue portion of flame Poor grounds Make certain a ground screw is inserted through the ground lug on the ignition control Defective ignition control If flame sensing current is above the ...

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