Johnson Controls Frick IDC2 Скачать руководство пользователя страница 3

IDC2 EVAPORATIVE CONDENSERS

INSTALLATION

140.940-IOM (DEC 13)

Page 3

INSTALLATION

RIGGING AND ASSEMBLY INSTRUCTIONS

Check Unit Before Rigging

When the unit is delivered to the jobsite, check it thoroughly to 
ensure all required items have been received and are free of any 
shipping damage before signing the bill of lading. The following 
parts should be inspected:

 

Sheaves and Belts 

 

Interior Surfaces

 

Bearings 

 

Exterior Surfaces

 

Bearing Supports 

 

Float Valve Assembly(s)

 

Fan Motor(s) 

 

Cold Water Basin Accessories

 

Fan Guards(s) 

 

Spray Water Pumps

 

Fan(s) and Fan Shaft(s) 

 

Water Distribution System

 

Coil Surface 

 

Louvers

 

Mating Surfaces Between Sections/Modules

 

Miscellaneous Items: All bolts, nuts, washers, and sealer tape 

required to assemble sections or component parts are furnished 
by Frick and shipped with the unit. A checklist inside the envelope 
attached to the side of the unit marked “Contractor’s Installation 
Instructions” indicates what miscellaneous parts are included 
with the shipment and where they are packed.

Unit Weights

Before rigging any unit, the weight of each section should be 
verified from the unit certified drawing. Unit print weights include 
the final assembled condenser with all accessories. Accessory 
weights  (found  on  the  respective  drawing)  can  be  deducted 
from the total weight.

 

WARNING

These weights are approximate only and should be con-
firmed by weighing before lifting when available hoisting 
capacity provides little margin for safety. In preparing for 
a lift, individuals responsible for rigging Frick units must 
inspect the equipment before the lift to make certain that 
all water or other liquids have been drained from the unit 
and any debris removed.
During cold weather, the pre-lift procedure 

must

 include a 

check for and removal of accumulations of ice and snow, 
which  will  not  naturally  drain  from  the  equipment  and 
would add substantially to the equipment’s lifting weight.

Anchoring

CAUTION

Unit must be properly anchored in place before operation 
begins.

Bolt holes, 7/8 in. diameter, are provided in the  bottom flange of 
the basin section for bolting the unit to the support beams. Refer 
to the suggested support details on the certified  drawing for loca-
tions of the mounting holes. Anchor bolts are supplied by others.

Leveling

The support beams and unit must be level for proper operation. 
Shims should not be used between the basin and support beams 
to level the unit.

 

WARNING

Operation,  maintenance,  and  repair  of  this 

­

equipment 

should  be  undertaken  only  by  personnel  qualified  to  do 
so.  Proper  care,  procedures  and  tools  must  be  used  in 
handling,  lifting,  installing,  operating,  maintaining  and 
repairing this equipment to prevent personal injury and/or 
property damage.

 

WARNING

Adequate precautions, appropriate for the installation and 
location of these products, should be taken to safeguard 
the public from possible injury and the equipment and the 
premises from damage.

Safety 

Adequate  precautions  appropriate  for  the  installation  and 
location  of  these  products  should  be  taken  to  safeguard  the 
equipment and the premises from damage and the public from 
possible injury.

When the fan speed of the unit is to be changed from the factory 
set speed, including the use of a variable speed device, steps 
must be taken to avoid operating at or near the fan’s “critical 
speed” which could result in fan failure and possible injury or 
damage. Consult with your local Frick Representative on any 
such applications.

Freeze Protection

These products must be protected by mechanical and operational 
methods against damage and/or reduced effectiveness due to 
possible  freeze-up.  Please  refer  to  the  Common  Operation 
and  Maintenance  Manual  on  www.johnsoncontrols.com/frick  
or  contact  your  local  Frick  Representative  for  recommended 
protection alternatives.

Location

All evaporative cooling equipment must be located to ensure an 
adequate supply of fresh air to the fans. When units are located 
adjacent to walls or in enclosures, care must be taken to ensure 
the warm, saturated, discharge air is not deflected and short-
circuited back to the air intakes.

Each unit must be located and positioned to prevent the introduc-
tion of discharge air into the ventilation systems of the building on 
which the unit is located and of adjacent buildings. For detailed 
recommendation on Frick equipment layout, see our website at 
www.johnsoncontrols.com/frick  or  contact  your  local  Repre-
sentative.

Warranties

Please  refer  to  the  Limitation  of  Warranties  (located  in  the 
submittal package) applicable to and in effect at the time of the 
sale/purchase of these products. 

Rigging

Refer to 

Table 1 

for the recommended vertical dimension “H” 

from the lifting device to the spreader bar. In the event of ex-
tended lifts or where hazards exist, the lifting devices should 
be used in conjunction with safety slings placed under the unit.

Содержание Frick IDC2

Страница 1: ... IDC2 Evaporative Condenser THIS MANUAL CONTAINS RIGGING ASSEMBLY START UP AND MAINTENANCE INSTRUCTIONS READ THOROUGHLY BEFORE BEGINNING INSTALLATION FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY OR DEATH DAMAGE TO THE UNIT OR IMPROPER OPERATION Please check www jci com frick for the latest version of this publication ...

Страница 2: ...Extended Shutdown 12 MAINTENANCE Cold Water Basin 13 Water Levels 13 Inspection Maintenance 13 Fan 13 Inspection Maintenance 13 Fan Drive System 13 Fortitude Power Train 13 Inspection Maintenance 13 Fan Motors 15 Model Specific Fan Drive System Descriptions 15 Inspection and Maintenance 15 Adjustable Motor Base 15 Fan Shaft Bearings 15 Inspection Maintenance 15 Water Distribution System and Heat T...

Страница 3: ... operation Shims should not be used between the basin and support beams to level the unit WARNING Operation maintenance and repair of this equipment should be undertaken only by personnel qualified to do so Proper care procedures and tools must be used in handling lifting installing operating maintaining and repairing this equipment to prevent personal injury and or property damage WARNING Adequat...

Страница 4: ...wn in Figures 2 and 3 Section Assembly of Two Piece Cells Position the lower section on the supports and bolt in place Wipe moisture and dirt from the perimeter flange Remove any motors or accessories shipped in the cold water basin Install sealer tape supplied with the unit as illustrated in Figure 4 Mechanical Section Bolt Assembly on the mat ing flanges of the lower section in a continuous line...

Страница 5: ...crews in each hole from the mechanical section into the middle section and tighten Assembly of Multi Cell Units NOTICE On quad cell installations it is suggested that cells sub sequent to the first have the upper and lower sections assembled on the support foundation adjacent to the final mounting locations This will allow space for securing the upper and lower sections of each cell Slide the subs...

Страница 6: ...ure to press the two ends together to form a smooth continuous strip Apply a second layer of sealer tape over the first layer following the same procedure Using drift pins to align the bolt holes place the flume box over the opening in the basin of Cell 1 and fasten into place Insert the 3 8 self tapping screws or bolts from the flume box into the basin wall as illustrated in Figure 6 Apply sealer...

Страница 7: ... that the fan guard is properly installed prior to com mencing operation NOTICE All other IDC2 models have the fan motor mounted and tensioned at the factory Attach lifting strap to the motor base eyelet and remove the motor and motor base assembly from the cold water basin ship ping location The motor assembly remains vertical to maintain proper alignment during installation Lift assembly into po...

Страница 8: ...e opening in the cold water basin and attach it to the basin with 3 8 x 1 bolts nuts flat washers and lock washers as shown in Figure 10 Detail A Place the suction strainer over the opening Platform and Ladder Installation Remove platform and ladder assembly from cold water basin Hang preassembled platform by inserting top guide pins into the fan deck notches as shown in Figure 11 Detail A Secure ...

Страница 9: ...ents of the recirculating water system must wear respiratory protec tion equipment approved for such use by governmental occupational safety and health authorities WARNING The basin heater is not designed to prevent icing during unit operation Warranties Please refer to the Limitation of Warranties in the submit tal packet applicable to and in effect at the time of the sale purchase of these produ...

Страница 10: ...quipment and absorbed by the recirculating water to form a corrosive solution Water The most harmful conditions develop as water evaporates from the equipment leaving behind the dissolved solids originally contained in the makeup water These dis solved solids may be either alkaline or acidic and as they are concentrated in the circulating water can produce scaling or accelerated corrosion The exte...

Страница 11: ...perating freely Start up WARNING Check to ensure the controls for the fan motor are set to allow a maximum of six on off cycles per hour to prevent motor overload WARNING Pressure greater than 10 0 psig may cause damage to the distribution system Prior to seasonal start up lubricate the motor base adjusting screw s see Figures 3a and 3b and fan shaft bearings At initial start up no bearing lubrica...

Страница 12: ...turer s guidelines before loading unloading weight from the unit Drain the cold water basin and all the piping that will be exposed to freezing temperatures Heat trace and insulate all exposed piping Clean all the debris such as leaves and dirt from the interior and exterior of the unit Leave the cold water basin drain open so rain and melting snow will drain from the unit Clean the basin strainer...

Страница 13: ...nning check for any unusual noise or vibration With the fan off and the motor locked out and tagged check the general condition of the fan Inspect for any loose or missing bolts in the fan shaft bushing the fan hub and the fan shaft bearing s Check the fan blades for looseness first by twisting the blade by hand and then by moving the blade tip up and down There should be no play or slippage Inspe...

Страница 14: ...eafter check the belt condition monthly and adjust tension as necessary Readjust tension at least once every three months Belt tension check Place a straight edge along the belt from sheave to sheave as shown in Figure 14a or use a tape measure as shown in Figure 14b to measure belt deflection Apply a moderate force by hand approximately 40 lb 275 kPa evenly across the width of the belt in the cen...

Страница 15: ...ron SRI Citgo Polyurea MP2 Conoco Polyurea 2 Exxon Polyrex EM Exxon Unirex N MobilGrease AW2 Shell Alvania RL3 Shell Alvania 3 Shell Dolium R SKF LGHP2 Unocal 76 Unilife Grease NOTICE List of brand names is for identification only and are not exclusive recommendations Lubricate the bearings as follows Initial Start up Normally no lubrication is required since the bearings have been lubricated at t...

Страница 16: ...g pump during system start up and provides sufficient excess basin capacity to accept the total system pull down volume Optional Electric Water Level Control Package As an option an electric water level control package is avail able in lieu of the mechanical makeup assembly The package consists of a probe type liquid level control assembly and a slow closing solenoid valve Stainless steel electrod...

Страница 17: ... motor voltage and current X X Clean fan motor exterior X X Check fan motors for proper rotation X Check fans for rotation without obstruction X X Check general condition of the fan X Check and unplug fan drain holes hollow blade fans X Check fan for uniform pitch X Check and recoat steel shafts with RUST VETO X X X 1 Recommended service intervals are for typical installations Different environmen...

Страница 18: ...IDC2 EVAPORATIVE CONDENSERS NOTES 140 940 IOM DEC 13 Page 18 ...

Страница 19: ...IDC2 EVAPORATIVE CONDENSERS NOTES 140 940 IOM DEC 13 Page 19 ...

Страница 20: ...boro PA 17268 1206 USA Phone 717 762 2121 FAX 717 762 8624 www jci com frick Form 140 940 IOM 2013 12 Supersedes 140 940 IOM 2013 02 Subject to change without notice Published in USA 01 15 PDF 2015 Johnson Controls Inc ALL RIGHTS RESERVED ...

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