Johnson Controls 050, Установка, эксплуатация и обслуживание

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JOHNSON CONTROLS
63
SECTION 4 – MAINTENANCE
FORM 100.50-NOM6
ISSUE DATE: 8/07/2017
4
place - never hit the housing, as bearing damage
may result. Make sure there is lubricant between
the bearing outer ring and the housing.
4. Fasten the bearing housing to the unit mounting
support with hex head cap screws, washers, new
lock washers and hex nuts before securing the
bearing to the shaft. This permits the bearing to
align itself in position along the shaft and elimi-
nates any possibility of cramping loads.
5. Rotate the shaft to make certain it turns freely.
6. Bearings may employ one of several different
methods to lock the bearing to the shaft.
Shaft should be free from burrs. If old
shaft is used, be sure a ball bearing is
not seated on worn section and shaft is
not bent.
There are various degrees of self-alignment in bear-
ings of the same manufacturer. The force required for
the self-alignment of the bearings used in Johnson
Controls manufactured units has been specified and is
closely monitored at the factory. If it is necessary to
purchase a bearing locally, be sure it can be worked
around in the housing with a short shaft made of wood
or other soft material placed in the bearing.
Prior to installing the bearing on the shaft, it should
be worked around in the housing to make sure that
self-alignment will be obtained where the bearing is
installed. After the shaft journal has been inspected for
cleanliness, metal chips or burrs, the bearing is slipped,
not forced, onto the shaft. Forcing the bearing onto the
shaft by the use of flange, pillow block, or outer ring
will damage the bearing internally. Force applied in
this way transmits the load to the inner race through
the balls in the bearing. Since the bearings are not de-
signed for axial loading, the sides of the races in which
the balls turn can be damaged. If the bearing cannot
be made to slip onto the shaft by pressing on the inner
ring of the bearing, check the shaft for burrs. Install the
bearing so the part of the inner race, which receives
the locking collar or contains setscrews, is toward the
outside of the unit.
If the grease fitting must be changed on bearings that
utilize a locking pin under the fitting, it is important
to properly replace it. If an adapter or grease fitting of
improper size and length is used, the locking pin may
be either too tight or loose and can affect the alignment
and re-lubrication of the bearing.
Bearing Lock Devices
Various types of locking devices are used to secure
bearing(s) to the fan shaft. Refer to the instructions
packed with bearings for special information. Figure
27 on page 63 is a typical bearing with a setscrew-
type locking device. The various locking devices can
be classified under basic types: eccentric locking type,
concentric locking type, and Skwezloc type.
FIGURE 27 -
BEARING WITH SETSCREW TYPE
LOCKING DEVICE
00418VIP
Lube
Fitting
Pillow
Block
Inner
Race
Outer
Race
Seal Lock
Ring
Set
Screws
Eccentric Type
An eccentric self-locking collar is turned and driven
with a punch in the direction of shaft rotation to lock
the bearing inner ring to the shaft. See Figure 28 on
page 63
.
RECESSED CAM OR SELF-
LOCKING COLLAR
SELF LOCKING COLLAR
CAM OR INNER RING
BALLS AND RACEWAY
INNER RING
OUTER RING
SEAL ASSEMBLY
LD06357
FIGURE 28 - BEARING WITH ECCENTRIC CAM