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1083286-UIM-H-0817

Johnson Controls Unitary Products

35

NOTES:

1. Airflow expressed in standard cubic feet per minute (SCFM).
2. Return air is through side opposite motor (left side).
3. Motor voltage at 115 V.
4. Airflow through across motor side (right side) may be slightly less than the data shown above.

Table 19: 

Blower Performance CFM - Any Position (without filter)

Bottom Airflow Data 

(SCFM)

Models

Speed

Ext. Static Pressure (in. H

2

O)

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1.0

060B12MP11 

High 

1492 1442 1378 1325 1243 1176 1075  966  849  655 

Medium 

High  1236 1201 1161 1139 1082 1011  919  830  715  590 

Medium 

Low  986 950 961 916 872 831 757 703 600 510 

Low 

824 795 783 744 713 659 624 554 489 389 

080B12MP11 

High 

1597 1537 1484 1435 1370 1286 1230 1155 1075  925 

Medium 

High  1338 1307 1273 1223 1179 1123 1065  998  928  812 

Medium 

Low 

1113 1094 1077 1043 1008  972  924  868  803  798 

Low 

937 916 900 877 854 817 775 718 639 560 

080C16MP11 

High 

1919 1865 1802 1738 1671 1600 1517 1414 1322 1201 

Medium 

High  1532 1533 1513 1499 1465 1416 1352 1283 1198 1084 

Medium 

Low 

1232 1313 1291 1280 1250 1209 1207 1148 1055  937 

Low 

826 821 853 858 838 817 794 776 760 711 

100C16MP11 

High 

1909 1880 1823 1776 1706 1637 1562 1474 1375 1252 

Medium 

High  1465 1463 1469 1485 1477 1416 1386 1324 1250 1114 

Medium 

1190 1222 1216 1215 1224 1189 1158 1145 1087  996 

Low 

787 834 819 836 819 810 790 761 690 707 

100C20MP11 

High 

2284 2205 2114 2021 1934 1848 1752 1653 1505 1397 

Medium 

High  1967 1905 1824 1763 1712 1628 1551 1473 1379 1213 

Medium 

Low 

1610 1563 1513 1480 1430 1367 1319 1261 1101 1012 

Low 

1326 1304 1267 1232 1183 1143 1080 1003  871  798 

120D20MP11 

High 

2341 2245 2153 2072 1977 1876 1769 1642 1506 1306 

Medium 

High  2002 1952 1878 1823 1739 1657 1563 1458 1322 1185 

Medium 

Low 

1615 1579 1533 1473 1430 1368 1282 1186 1091  953 

Low 

1352 1295 1259 1245 1190 1141 1076  998  938  820 

Left Side Airflow Data (SCFM)

Models

Speed

Ext. Static Pressure (in. H

2

O)

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1.0

060B12MP11 

High 

1470 1406 1361 1309 1241 1155 1060  920  775  628 

Medium 

High  1211 1186 1139 1101 1042  980  896  796  681  545 

Medium 

Low  970 957 927 889 853 796 745 660 568 450 

Low 

793 781 756 724 694 653 585 530 469 382 

080B12MP11 

High 

1605 1562 1514 1454 1393 1330 1251 1169 1073  940 

Medium 

High  1372 1318 1280 1255 1205 1161 1093 1023  943  849 

Medium 

Low  1087 

1073 

1052 

1003 993 953 897 843 775 709 

Low 

916 896 881 854 831 802 757 708 642 574 

080C16MP11 

High 

1956 1907 1846 1778 1717 1647 1573 1483 1353 1209 

Medium 

High  1543 1543 1516 1504 1477 1446 1382 1309 1202 1099 

Medium 

Low 

1238 1241 1243 1241 1252 1242 1201 1140 1074  967 

Low 

906 902 903 910 888 866 859 829 795 743 

100C16MP11 

High 

1828 1829 1789 1768 1727 1671 1601 1505 1390 1272 

Medium 

High  1422 1444 1437 1424 1396 1326 1301 1253 1200 1100 

Medium 

1224 1229 1243 1234 1219 1193 1168 1135 1088  977 

Low 

813 819 818 814 783 762 756 732 690 642 

100C20MP11 

High 

2391 2286 2165 2079 2004 1934 1839 1692 1560 1366 

Medium 

High  1945 1878 1838 1782 1694 1642 1565 1451 1334 1163 

Medium 

Low 

1549 1530 1495 1430 1431 1365 1284 1192 1097 1022 

Low 

1256 1229 1189 1159 1089 1033 1008  950  871  784 

120D20MP11 

High 

2343 2253 2167 2071 1979 1881 1785 1668 1473 1351 

Medium 

High  1954 1892 1846 1781 1714 1637 1548 1429 1238 1171 

Medium 

Low 

1596 1539 1511 1458 1399 1341 1254 1180  942  988 

Low 

1299 1261 1229 1177 1111 1053  993  937  882  782 

Содержание TM9T Series

Страница 1: ...n 27 Double Vertical Combustion Air Intake and Vent Termination 27 Downward Venting 27 Direct Vent Air Intake Connection and Vent Connection 27 Combustion Airflow Path Through The Furnace Casing 28 Ambient Combustion Air 29 Attic and Crawl Space Combustion Air Termination 30 Gas Valve 33 Reading Gas Pressure 34 Furnace Control Board 34 Wiring Diagram 39 LIST OF TABLES Unit Clearances to Combustibl...

Страница 2: ... to installation always leave the doors on the furnace to provide support and to prevent damage or warping of the cabinet When lifting the furnace by the cabinet support the ends of the furnace rather than lifting by the cabinet flanges at the return air openings bottom or sides or sup ply air opening 13 When lifting the furnace it is acceptable to use the primary heat exchanger tubes as a lifting...

Страница 3: ...he National Fire Protection Association Inc Batterymarch Park Quincy MA 02269 or for only the NFGC contact the American Gas Association 400 N Capital N W Washington DC 20001 or www NFPA org CANADA NSCNGPIC For a copy contact Standard Sales CSA International 178 Rexdale Boulevard Etobicoke Toronto Ontario Canada M9W 1RS STEP 3 Combustion and Ventilation Air US Section 5 3 of the NFGC air for Combus...

Страница 4: ...side wall horizontally vented gas fueled equipment installed in every dwelling building or structure used in whole or in part for resi dential purposes including those owned or operated by the Com monwealth and where the side wall exhaust vent termination is less than seven 7 feet above finished grade in the area of the venting including but not limited to decks and porches the following require m...

Страница 5: ...cess cover shall be attached in such a manner as to prevent leaks DUCT FLANGES Four flanges are provided to attach ductwork to the furnace These flanges are rotated down for shipment In order to use the flanges remove the screw holding an individual flange rotate the flange so it is in the upward position and reinstall the screw then repeat this for all 4 flanges If the flanges are not used they m...

Страница 6: ...hand applications no conversion is required to an MC coil when used with a downflow horizontal furnace A mounting plate supplied with every coil should always be installed on the side desig nated as top side See Figures 4 5 FURNACE ASSEMBLY PC SERIES COILS These upflow coils are designed for installation on top of upflow fur naces only If the coil is used with a furnace of a different size use a 4...

Страница 7: ...on a flat solid surface this bottom panel will provide an adequate seal to prevent air leakage through the unused bottom opening However if the furnace is to be installed on a surface that is uneven or if it is to be installed on blocks or otherwise raised off the floor it will be necessary to seal the edges of the bottom panel to the casing using tape or other appropriate gasket material to preve...

Страница 8: ...t at the supply end of the furnace one support located approximately in the center of the furnace near the blower shelf and the third support should be at the return end of the fur nace Maintain a 6 15 2 cm minimum clearance between the front of the furnace and the support rods or straps All six suspension points must be level to ensure proper and quiet fur nace operation When suspending the furna...

Страница 9: ...WHO DQ DGGLWLRQDO 6833 1 RPEXVWLRQ LU QOHW 5 7851 1 9HQW RQQHFWLRQ 2XWOHW 9HQW RQQHFWLRQ 2XWOHW 9HQW RQQHFWLRQ 2XWOHW Table 3 Cabinet and Duct Dimensions BTUH kW Input Nominal CFM m3 min Cabinet Size Cabinet Dimensions Illustrated in Figure 13 Approximate Operating Weights A in A cm B in B cm C in C cm Lbs kg 60 17 6 1200 34 0 B 17 1 2 44 4 16 3 8 41 6 13 1 4 33 7 122 80 23 4 1200 34 0 B 17 1 2 44...

Страница 10: ... from either side of the furnace using any of the gas pipe entry knockouts on both sides of the furnace Refer to Figures 13 and 16 DANGER An overpressure protection device such as a pressure regulator must be installed in the gas piping system upstream of the furnace and must act to limit the downstream pressure to the gas valve so it does not exceed 0 5 psig 14 w c 3 48 kPa Pressures exceeding 0 ...

Страница 11: ...t Altitude feet Gas Heating Value MJ cu m Altitude m 0 7999 8000 8999 9000 9999 0 2437 2438 2742 2743 3048 in w c in w c in w c kPa kPa kPa 800 1 7 1 7 1 7 29 8 0 42 0 42 0 42 850 1 7 1 7 1 7 31 7 0 42 0 42 0 42 900 1 7 1 7 1 7 33 5 0 42 0 42 0 42 950 1 7 1 7 1 5 35 4 0 42 0 42 0 38 1000 1 6 1 5 1 4 37 3 0 41 0 37 0 34 1050 1 5 1 4 1 3 39 1 0 37 0 34 0 31 1100 1 3 1 2 1 1 41 0 0 34 0 31 0 28 2500 ...

Страница 12: ...d the main electrical source disconnected connect the thermostat wiring from the wiring connections on the thermostat to the terminal board on the ignition module as shown in Figures 18 or 19 Electronic thermostats may require the common wire to be connected Apply strain relief to thermostat wires passing through cabinet If air condition ing equipment is installed use thermostat wiring to connect ...

Страница 13: ...t Hot Cool XFMR TWO STAGE AIR CONDITIONER C 24 Volt Common R 24 Volt Hot Y1 First Stage Compressor Y2 Second Stage Compressor C 24 Volt Common R 24 Volt Hot Y1 Single Stage Compressor TWO STAGE G Fan TWO STAGE FURNACE Y Y2 Second or Full Stage Compressor ID MODELS External Humidistat Optional Open on Humidity Rise Thermostat Installer Setup Connection of the C terminal 24 volt common is optional w...

Страница 14: ...DN22H00124 PT 8 9 F L 8 9 T G L 8 9 T TM9 FURNACE W W1 First Stage Heat W2 Second Stage Heat RC AUX Auxiliary Heat E W1 First Stage Aux Heat 24VAC Humidifier Relay Optional L Malfunction Light L Malfunction Light O B Reversing Valve O Reversing Valve Energized in Cool E Emergency Heat Thermostat Installer Setup 0170 System Type must be set to 12 3 Heat 2 Heat Pump Selection of GAS ELEC switch on t...

Страница 15: ...r on the first furnace operates on W1 and the gas burner on the second furnace operates on W2 then the use of an air mixing device in the plenum to mix the air from both furnaces is strongly recommended The mixing device must be installed before any ducts that supply air to occupied spaces Twinning causes both indoor fans to operate simultaneously If a mixing device is not used any ducts that are ...

Страница 16: ...main drain is plumbed through the casing left side opening when viewed from the front of the furnace The condensate hoses must slope downwards at all points When drain hose routing changes are required shown in Figures 23 26 be sure to cap all un used openings If rerouting hoses excess length should be cut off so that no sagging loops will collect and hold condensate which will cause the furnace t...

Страница 17: ...rain hose is to be installed by connecting it to the inlet pipe coupling and to the collec tor box as shown in Figures 23 25 and 26 The drain hose must not sag or droop after it is installed If glue is used when connecting the intake pipe to the intake coupling the drain opening in the vent drain must not be plugged If the intake drain is used the bird screen cannot be installed This is only appro...

Страница 18: ...f so that no sagging loops will collect and hold condensate which will cause the furnace to not operate Shorten pressure switch hose Re route and shorten pressure switch hose Shorten rain gutter hose Move rain gutter hose to this position For 100 120K input furnaces the condensate drain is plumbed toward the left casing outlet from the factory For 040 060 080K input furnaces the condensate drain i...

Страница 19: ...itch hose to this position NOTE May require the longer hose that is provided with wider cabinets Move condensate drain hose to this position may exit either side of the cabinet Move rain gutter hose to this position When drain hose routing changes are required be sure to cap all un used openings If rerouting hoses excess length should be cut off so that no sagging loops will collect and hold conde...

Страница 20: ...hose to this position NOTE May require the longer hose that is provided with wider cabinets Change condensate drain connection to the 90 fitting provided Move condensate drain hose to this position Move rain gutter hose to this position NOTE May require hose extension that is provided with wider cabinets Move condensate drain hose to this position Change condensate drain connection to the 90 fitti...

Страница 21: ...LQJ SURYLGHG 0RYH FRQGHQVDWH GUDLQ KRVH WR WKLV SRVLWLRQ 0RYH UDLQ JXWWHU KRVH WR WKLV SRVLWLRQ KDQJH FRQGHQVDWH GUDLQ FRQQHFWLRQ WR WKH ILWWLQJ SURYLGHG 0RYH FRQGHQVDWH GUDLQ KRVH WR WKLV SRVLWLRQ 5 2 0RYH SUHVVXUH VZLWFK KRVH WR WKLV SRVLWLRQ KHQ GUDLQ KRVH URXWLQJ FKDQJHV DUH UHTXLUHG EH VXUH WR FDS DOO XQ XVHG RSHQLQJV I UHURXWLQJ KRVHV H FHVV OHQJWK VKRXOG EH FXW RII VR WKDW QR VDJJLQJ ORRSV ...

Страница 22: ...he combustion air pipe 6 All models are supplied with 2 5 1 cm vent connections When the pipe must be increased to 3 7 6 cm diameter the transition from 2 to 3 must be done as close to the furnace as possible The 2 to 3 increase should be installed in the vertical position as to not create an area that will pool water 7 In Canada vents shall be certified to ULC S636 Standard for Type BH Gas Ventin...

Страница 23: ...4 145 100 000 4 125 120 000 3 80 120 000 3 60 120 000 4 145 120 000 4 125 Elevation 4001 5000 Elevation 8001 9000 Model Input BTUH Pipe Size in Max equivalent Length ft Model Input BTUH Pipe Size in Max equivalent Length ft 60 000 2 50 60 000 2 30 60 000 3 75 60 000 3 55 60 000 4 140 60 000 4 120 80 000 2 50 80 000 2 20 80 000 3 75 80 000 3 55 80 000 4 140 80 000 4 120 100 000 2 15 100 000 2 NA 10...

Страница 24: ...ns TABLE 10 Elbow Dimensions Elbow A Dimension Illustrated in Figure 27 2 Standard 2 5 16 3 Standard 3 1 16 2 Sweep 3 1 4 3 Sweep 4 1 16 TABLE 11 Equivalent Length of Fittings Fitting Equivalent Length 2 90 sweep elbow 5 feet of 2 pipe 2 45 sweep elbow 2 1 2 feet of 2 pipe 2 90 standard elbow 7 feet of 2 pipe 2 45 standard elbow 3 1 2 feet of 2 pipe 3 90 sweep elbow 5 feet of 3 pipe 3 45 sweep elb...

Страница 25: ...rements of the gas supplier 12 30 5 cm or in accordance with local installation codes and the requirements of the gas supplier F Clearance to outside corner 12 30 5 cm or in accordance with local installation codes and the requirements of the gas supplier 12 30 5 cm or in accordance with local installation codes and the requirements of the gas supplier G Clearance to inside corner 3 feet 91 4 cm 3...

Страница 26: ...nace must have a separate vent pipe Under NO circumstances can the two vent pipes be tied together The combustion air side of the two pipe configuration shown in Figures 30 and 31 can be installed so the combustion air pipe terminates as described in outdoor combustion air or ventilated combustion air sec tions in these instructions Follow the instructions for outdoor combus tion air or ventilated...

Страница 27: ...ns Refer to Ambient Combustion Air Supply for proper installa tion Refer to Figures 36 and 37 3 VENTILATED COMBUSTION AIR Combustion air is supplied through a PVC or ABS pipe that is connected to the PVC coupling attached to the burner box and is terminated in a ventilated attic or crawl space The combustion air and the vent pipes are not termi nated in the same atmospheric zone Refer to Figure 38...

Страница 28: ...erated damper or manually adjustable louvers are not permitted for use 4 A automatically operated damper or automatically adjustable lou vers shall be interlocked so that the main burner cannot operate unless either the damper or the louver is in the fully open position FIGURE 36 Combustion Airflow Path Through The Furnace Casing WARNING This type of installation requires that the supply air to th...

Страница 29: ...322 cm2 per 0 879 kW of the total input rating of all equipment located in the enclosure b Not less than the sum of all vent connectors in the confined space 3 The duct shall be least the same cross sectional area as the free area of the air supply inlet opening to which it connects 4 The blocking effects of louvers grilles and screens must be given consideration in calculating free area If the fr...

Страница 30: ...ghting instructions Place the appliance being inspected in operation Adjust thermostat so the appliance shall operate contin uously 5 Test each appliance such as a water heater equipped with a draft hood for spillage down draft or no draft at the draft hood relief open ing after 5 minutes of main burner operation Appliances that do not have draft hoods need to be checked at the vent pipe as close ...

Страница 31: ...er orifices are sized to provide proper input rate using natural gas with a heating value of 1030 BTU Ft3 38 4 MJ m3 If the heating value of your gas is significantly different it may be necessary to replace the orifices Verify natural gas input rate by clocking meter 1 Turn off all other gas appliances and pilots 2 Run furnace for a minimum of 3 minutes in high fire heating opera tion 3 Measure t...

Страница 32: ...0 300 750 78 46 92 231 25 144 288 720 80 45 90 225 26 138 277 692 82 44 88 220 27 133 267 667 84 43 86 214 28 129 257 643 86 42 84 209 29 124 248 621 88 41 82 205 30 120 240 600 90 40 80 200 31 116 232 581 92 39 78 196 32 113 225 563 94 38 76 192 33 109 218 545 96 38 75 188 34 106 212 529 98 37 74 184 35 103 206 514 100 36 72 180 36 100 200 500 102 35 71 178 37 97 195 486 104 35 69 173 38 95 189 4...

Страница 33: ...re from W1 to W2 to R on the furnace control board for the furnace to operate HIGH fire Once correct manifold pres sure is set HI remove jumper from W2 for the furnace to operate on low fire Set the manifold pressure LO to correct manifold pres sure 4 After the manifold pressure has been adjusted re calculate the fur nace input to make sure you have not exceeded the specified input on the rating p...

Страница 34: ... vent sys tems manufacturer test port fitting must be used DONOT drill a test port hole in polypropylene piping Use the following procedure 1 Drill a 11 32 hole in the side wall of the PVC vent pipe If the hole is in a horizontal section of the vent pipe ensure that it is located away from the bottom where condensation may be flowing back toward the furnace 2 Operate the furnace a minimum of 10 mi...

Страница 35: ...4 1267 1232 1183 1143 1080 1003 871 798 120D20MP11 High 2341 2245 2153 2072 1977 1876 1769 1642 1506 1306 Medium High 2002 1952 1878 1823 1739 1657 1563 1458 1322 1185 Medium Low 1615 1579 1533 1473 1430 1368 1282 1186 1091 953 Low 1352 1295 1259 1245 1190 1141 1076 998 938 820 Left Side Airflow Data SCFM Models Speed Ext Static Pressure in H2O 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0 060B12MP11 Hi...

Страница 36: ...oper amount of combustion air is being provided the pressure switch will close the ignition control pro vides a 17 second ignitor warm up period the gas valve then opens the gas starts to flow ignition occurs and the flame sensor begins its sensing function The blower motor will energize 30 seconds after the gas valve opens if a flame is detected Normal furnace operation will continue until the th...

Страница 37: ...e description of 5 Red Flashes and 11 Red Flashes below If the main limit switch opens five times within a single call for heat the control will indicate 4 Red Flashes and will enter a one hour soft lock out 5 RED FLASHES This fault is indicated if the limit circuit is open for more than fifteen minutes usually indicating that a manual reset rollout switch has opened Check for proper combustion ai...

Страница 38: ...D will flash three green flashes when the memory has been cleared then will resume the normal slow green flash after a five second pause SECTION XII REPLACEMENT PARTS LIST DESCRIPTION MOTOR BLOWER COMBUSTION MOTOR DIRECT DRIVE BLOWER ELECTRICAL CONTROL FURNACE CONTROL TEMPERATURE IGNITER SENSOR FLAME SWITCH DOOR SWITCH LIMIT SWITCHES PRESSURE TRANSFORMER VALVE GAS AIR MOVING HOUSING BLOWER WHEEL B...

Страница 39: ...ORE CAUTION PRECAUTION OUVREZ LES DISJONCTEURS AVANT DE PROCEDER AVEC LE SERVICE 1042426 UWD A 0413 Fault Code Retrieval To retrieve fault codes push and release ERROR button on control board The LED will flash the last five error codes beginning with the most recent If there are no fault codes in memory the LED will give two green flashes To clear the fault code memory push and hold the ERROR but...

Страница 40: ...1083286 UIM H 0817 40 Johnson Controls Unitary Products NOTES ...

Страница 41: ...s connected Technician Performing Start Up Installing Contractor Name Start Up Date Continued on next Page OFF 10 MIN 15 MIN 20 MIN Thermostat Staging Staging Venting system is the proper size within the limitations of the chart in the installation instructions properly connected to the furnace and properly pitched Condensate drain is connected Intake Size Exhaust Size of 90 Degree Ells of 45 Degr...

Страница 42: ...r Side Continuous Fan PSC Clean Up Give owner the owner s manual provided Gas Type Explain thermostat use and programming if applicable to owner Cycle Test Operate the furnace through several heating cycles from the thermostat noting and correcting any problems Operate the furnace through continuous fan cycles from the thermostat noting and correcting any problems Operate the furnace through cooli...

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