SECTION 3 - CHASSIS & TURNTABLE
3121234
3-63
TAKE CARE NOT TO SCRATCH THE SURFACE OF THE VALVE PLATE.
15.
Remove the valve plate (25) and timing pin (26) from the
end cap.
NOTE:
Each displacement has a unique valve plate. For identifica-
tion, the last two digits of the valve plate part number are
stamped on its surface.
16.
Remove and discard the o-rings (27 and 28).
17.
Remove the rear shaft bearing (29) from the end cap
with a bearing puller.
NOTE:
The bearing may be difficult to remove with a puller. Try
this as an alternative: Pack the bearing cavity with heavy
grease. After the shaft is removed, insert it into the bearing
cavity and tap lightly with a soft mallet on the splined end.
The grease will force the bearing out. Use caution not to
drive the bearing past the rear shaft journal as the bearing
may become trapped on the shaft and damaged.
18.
Remove minimum angle stop (29) and servo spring (30)
from the housing.
19.
Turn the housing on its side and remove the cylinder kit
assembly (31). Set the assembly aside, being careful not
to scratch the running surface.
NOTE:
Grooves on the surface of the cylinder kit identify its dis-
placement:
26
28
29
30
29
27
25
25. Valve Plate
26. End Cap
27. O-ring
28. O-ring
29. Angle Stop
30. Servo Spring
Figure 3-42. Valve Plate & Rear Shaft Bearing
Table 3-2. Displacement Identifiers
# of Grooves
Frame L
Frame K
1
25
38
2
30
45
3
35
- -
31
31. Cylinder Kit Assembly
Figure 3-43. Cylinder Kit
32
33
34
32. Snap Ring
33. Support Washer
34. Shaft Seal
Figure 3-44. Shaft Seal
Содержание 680S
Страница 1: ...Service and Maintenance Manual Model 680S Prior to SN 0300189341 P N 3121234 December 05 2017 AS NZS...
Страница 2: ......
Страница 48: ...SECTION 2 GENERAL 2 10 3121234 Figure 2 1 Engine Operating Temperature Specifications Deutz 4150548 E...
Страница 49: ...SECTION 2 GENERAL 3121234 2 11 Figure 2 2 Engine Operating Temperature Specifications Ford 4150548 E...
Страница 50: ...SECTION 2 GENERAL 2 12 3121234 Figure 2 3 Engine Operating Temperature Specifications Caterpillar 4150548 E...
Страница 51: ...SECTION 2 GENERAL 3121234 2 13 Figure 2 4 Engine Operating Temperature Specifications GM 4150548 E...
Страница 52: ...SECTION 2 GENERAL 2 14 3121234 NOTES...
Страница 55: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 3 This page left blank intentionally...
Страница 86: ...SECTION 3 CHASSIS TURNTABLE 3 34 3121234 Figure 3 25 Assembly Tools Bearing Cone Pressing B Bearing...
Страница 87: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 35 Figure 3 26 Assembly Tools Bearing Cone Pressing A Bearing...
Страница 88: ...SECTION 3 CHASSIS TURNTABLE 3 36 3121234 Figure 3 27 Assembly Tools Bearing Cup Pressing A B Bearings...
Страница 89: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 37 Figure 3 28 Assembly Tools Seal Pressing...
Страница 90: ...SECTION 3 CHASSIS TURNTABLE 3 38 3121234 Figure 3 29 Assembly Tools Spacer Brake Disc Installation...
Страница 91: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 39 Figure 3 30 Assembly Tools Brake Retaining Ring Installation...
Страница 139: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 87 Figure 3 62 Swing Hub Prior to SN 0300134352...
Страница 143: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 91 Figure 3 64 Swing Brake...
Страница 196: ...SECTION 3 CHASSIS TURNTABLE 3 144 3121234 Figure 3 82 Rotary Coupling Port Location Prior to SN 0300137913 5 1660303 B...
Страница 205: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 153 This page left blank intentionally...
Страница 206: ...SECTION 3 CHASSIS TURNTABLE 3 154 3121234 Figure 3 89 Generator Troubleshooting Circuit Diagram Sheet 1 of 2...
Страница 207: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 155 Figure 3 90 Generator Troubleshooting Circuit Diagram Sheet 2 of 2...
Страница 208: ...SECTION 3 CHASSIS TURNTABLE 3 156 3121234 Figure 3 91 Generator Electrical Circuit Diagram...
Страница 209: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 157 Figure 3 92 Power Board PC1 Electrical Circuit Diagram...
Страница 210: ...SECTION 3 CHASSIS TURNTABLE 3 158 3121234 Figure 3 93 Power Board PC2 Electrical Circuit Diagram Sheet 1 of 2...
Страница 211: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 159 Figure 3 94 Power Board PC2 Electrical Circuit Diagram Sheet 2 of 2...
Страница 224: ...SECTION 3 CHASSIS TURNTABLE 3 172 3121234 Figure 3 103 EMR 2 Engine Side Equipment...
Страница 225: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 173 Figure 3 104 Deutz EMR 2 Troubleshooting Flow Chart...
Страница 226: ...SECTION 3 CHASSIS TURNTABLE 3 174 3121234 Figure 3 105 Deutz EMR 2 Vehicle Side Connection Diagram...
Страница 227: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 175 Figure 3 106 Deutz EMR 2 Engine Side Connection Diagram Sheet 1 of 2...
Страница 228: ...SECTION 3 CHASSIS TURNTABLE 3 176 3121234 Figure 3 107 Deutz EMR 2 Engine Side Connection Diagram Sheet 2 of 2...
Страница 229: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 177 Figure 3 108 EMR 2 Engine Plug Pin Identification...
Страница 230: ...SECTION 3 CHASSIS TURNTABLE 3 178 3121234 Figure 3 109 EMR 2 Vehicle Plug Pin Identification...
Страница 231: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 179 Figure 3 110 EMR2 Fault Codes Sheet 1 of 5...
Страница 232: ...SECTION 3 CHASSIS TURNTABLE 3 180 3121234 Figure 3 111 EMR2 Fault Codes Sheet 2 of 5...
Страница 233: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 181 Figure 3 112 EMR2 Fault Codes Sheet 3 of 5...
Страница 234: ...SECTION 3 CHASSIS TURNTABLE 3 182 3121234 Figure 3 113 EMR2 Fault Codes Sheet 4 of 5...
Страница 235: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 183 Figure 3 114 EMR2 Fault Codes Sheet 5 of 5...
Страница 264: ...SECTION 3 CHASSIS TURNTABLE 3 212 3121234 NOTES...
Страница 285: ...SECTION 4 BOOM PLATFORM 3121234 4 21 This page left blank intentionally...
Страница 286: ...SECTION 4 BOOM PLATFORM 4 22 3121234 Figure 4 7 Boom Assembly Cutaway Sheet 1 of 2 10 15 12 6 9...
Страница 333: ...SECTION 4 BOOM PLATFORM 3121234 4 69 Figure 4 25 Load Sensing Device...
Страница 336: ...SECTION 4 BOOM PLATFORM 4 72 3121234 NOTES...
Страница 402: ...SECTION 5 BASIC HYDRAULICS INFORMATION SCHEMATICS 5 66 3121234 Figure 5 100 Fault logic Troubleshooting...
Страница 403: ...SECTION 5 BASIC HYDRAULICS INFORMATION SCHEMATICS 3121234 5 67 Figure 5 101 Fault logic Troubleshooting...
Страница 404: ...SECTION 5 BASIC HYDRAULICS INFORMATION SCHEMATICS 5 68 3121234 Figure 5 102 Fault logic Troubleshooting...
Страница 407: ...SECTION 5 BASIC HYDRAULICS INFORMATION SCHEMATICS 3121234 5 71 This page left blank intentionally...
Страница 410: ...SECTION 5 BASIC HYDRAULICS INFORMATION SCHEMATICS 5 74 3121234 Figure 5 105 Hydraulic Schematic Sheet 3 of 8 SHEET 2...
Страница 412: ...SECTION 5 BASIC HYDRAULICS INFORMATION SCHEMATICS 5 76 3121234 Figure 5 107 Hydraulic Schematic Sheet 5 of 8 SHEET 3...
Страница 414: ...SECTION 5 BASIC HYDRAULICS INFORMATION SCHEMATICS 5 78 3121234 Figure 5 109 Hydraulic Schematic Sheet 7 of 8 SHEET 4...
Страница 416: ...SECTION 5 BASIC HYDRAULICS INFORMATION SCHEMATICS 5 80 3121234 NOTES...
Страница 423: ...SECTION 6 JLG CONTROL SYSTEM 3121234 6 7 Figure 6 2 ADE Block Diagram...
Страница 445: ...SECTION 6 JLG CONTROL SYSTEM 3121234 6 29 Figure 6 6 Analyzer Flow Chart Prior to Version 5 X Software Sheet 4 of 4...
Страница 447: ...SECTION 6 JLG CONTROL SYSTEM 3121234 6 31 Figure 6 8 Analyzer Flow Chart Version 5 X Software Sheet 2 of 4...
Страница 461: ...SECTION 6 JLG CONTROL SYSTEM 3121234 6 45 1 1001103667 Y Figure 6 22 Ground Control Module Sheet 1 of 3...
Страница 462: ...SECTION 6 JLG CONTROL SYSTEM 6 46 3121234 1 1001103667 Y Figure 6 23 Ground Control Module Sheet 2 of 3...
Страница 463: ...SECTION 6 JLG CONTROL SYSTEM 3121234 6 47 1 1001103667 Y Figure 6 24 Ground Control Module Sheet 3 of 3...
Страница 464: ...SECTION 6 JLG CONTROL SYSTEM 6 48 3121234 CONNECTOR 1001141138 D Figure 6 25 Platform Control Module Sheet 1 of 2...
Страница 465: ...SECTION 6 JLG CONTROL SYSTEM 3121234 6 49 CONNECTOR 1001141138 D Figure 6 26 Platform Control Module Sheet 2 of 2...
Страница 480: ...SECTION 6 JLG CONTROL SYSTEM 6 64 3121234 NOTES...
Страница 491: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 3121234 7 11 Figure 7 15 Connector Installation...
Страница 526: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 46 3121234 Figure 7 54 Electrical Schematic GM Sheet 1 of 2 SHEET 1...
Страница 528: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 48 3121234 NOTES...
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