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Engine  Description

The engine is a turbojet of a single shaft design specifically designed to power RC aircraft.
The engine starts automatically thanks to an installed electric starter situated in the front.
The starting sequence is controlled by an electronic unit that initiates the starting sequence and controls the 
parameters of the engine within the design limits.

The engine uses a system of direct liquid preheating, ignited by a long life ceramic glow plug situated inside the 
engine. After the initial preheat the liquid fuel is gradually introduced. The fuel should contain a small percentage 
(4%) of oil and uses part of this fuel to lubricate its two ceramic high speed bearings.
The fuel for the engine is provided from a fuel tank through a small electrical pump. The engine speed between
idle and maximum are controlled by varying the speed of the fuel pump through an electronic controller called an
ECU (electronic control unit).

Installation  Notes

1. 

The engine should be mounted using the strap mount supplied or an approved equivalent.

2. 

The temperature probe should be firmly fixed to the engine as supplied and not allowed to rattle against metal

   parts as this could result in radio interference.

3. 

The signal cables from the engine must be carefully routed away from the engine intake so there is no 

possibility of accidental ingestion of the wire.

4. 

Fuel and starting pipes should be routed similarly clear of the intake. 

The  engine  must  not  be  run with

   the  starting  pipe  open  to the  atmosphere.

5. 

The fuel pump should be mounted at least 100 mm away from the front of the engine. The pump can emit 

magnetic pulses that cause the speed sensor to transmit incorrect rpm information to the ECU. The fuel pump 
should be preferably mounted with the spindle in the vertical position with the motor uppermost. In the event of 
any fuel seeping from the pump this will not pass through the electric motor. 

Note  the  pump  is  supplied  fitted  

with  built  in suppression  to reduce  radio  frequency  noise.

6. 

The center of the fuel tank should be mounted laterally, as near to the center of gravity (CofG) of the model as

   possible. This will minimize the C of G shift as the fuel is used during flight.

7. 

Any air ducting to the inlet of the engine must have a minimum area of 40cm2 equivalent to a 65 mm (2-1/2”) 

square.

8. 

If an extended exhaust duct is required, it should be approved by Jets-Munt SL. We have found that an exhaust

   of 65 mm diameter gives optimum engine performance.

9. 

Extreme care should be exercised to ensure that no foreign object, loose parts of the model, or debris are 

allowed to enter the compartment where the engine is installed.
   We recommend testing the engine on a test stand prior airframe installation.
   You should have a clear idea of how to arrange the components needed to run the engine inside the model. The
   main issue is the fuel tank, you will need to arrange the C of G in the centre of the tank and adjust the receiver
   and ECU batteries to achieve the correct location.
   Do not be tempted to move the fuel pump into the area between the tank and the engine as this can cause
   interference with the rpm pickup and presents a potential hazard in event of fuel leaking from the pump.
   In the event of the temperature probe wire being too short, it is correct to extend this with a good quality servo
   extension lead – use a gold plated connector version. With this arrangement a error of around 10°C is 
sometimes  seen on the temperature display but this is of no consequence in normal starting and running.

4

Содержание Merlin 90K

Страница 1: ...Merlin 90K Instruction Manual Version 1 0 2009...

Страница 2: ...as system Gas Valve Engine installation Fuel system Fuel valve Fuel lter 11 13 ECU Engine Control Unit Set Up Aligning transmitter with ecu Preparing the engine for running First engine runs Priming t...

Страница 3: ...ail Jets Munt S L Torrent d en Puig 31 08358 Arenys de Munt Barcelona Spain www jets munt com info jets munt com Fax 34 93 7950113 Legal and Disclaimer The engine design and the contents of this manua...

Страница 4: ...y to re assemble without considerable dif culty and specialist equipment Simply slackening the spinner nut of the rotor will immediately lose the delicate balance condition without which the engine ma...

Страница 5: ...touch the engine whilst it is running Turbines rotate at a very high rpm and the engine casing and exhaust can reach very high temperatures Ensure anything affected by heat is kept well clear of the e...

Страница 6: ...ransmit incorrect rpm information to the ECU The fuel pump should be preferably mounted with the spindle in the vertical position with the motor uppermost In the event of any fuel seeping from the pum...

Страница 7: ...e mounting provides an attachment for the temperature probe using the two nuts provided The temperature probe has been carefully shaped and installed at the factory to align with the small hole in the...

Страница 8: ...tion of ow inside the lter is not important but should be always the same after rst use Do not run the engine without the fuel lter Finally connect the fuel pump the valves and the battery to the ecu...

Страница 9: ...normally has the effect of producing the trim down function Check your radio manual for this before you start DO NOT use the digital trim in any case Aligning transmitter with ecu As the display does...

Страница 10: ...trim and throttle stick are set to idle position on the transmitter Lower your throttle trim and the green LED will go out indicat ing correct reading of the transmitter engine shut off signal by the...

Страница 11: ...e exhaust as soon as the airflow inside the engine is sufficient and will be ignited in the exhaust causing a hot start in extreme cases a big fireball that will not hurt the engine but can destroy th...

Страница 12: ...n the exhaust temperature is of around 70 C the data terminal reading will change to SWITCHOVER during this phase the fuel will be routed to main injectors and the speed of the rotor will be progressi...

Страница 13: ...the starter motor List of ECU message codes Here is a list of possible messages shown on the data terminal screen and their meaning TrimLow Indicates that the signal received from the transmitter corr...

Страница 14: ...has dropped below a minimum Cause could be lack of fuel air bubbles problem with the batteries or defective RPM sensor The engine has been shutdown because the temperature has dropped below the minimu...

Страница 15: ...ft turbine oils e g Aeroshell 500 Exxon 2380 Mobil JetOil II Mobil DTE Light turbine oil or 2T synthetic oil with a speci cation JASO FC or better 5 The fuel must be mixed with turbo oil in the ratio...

Страница 16: ...om the ecu that can cause that a fully charged battery of 2000mAh be empty after 2 month Running Time Counter Using the second left hand button scroll through the menu s to the INFO menu This screen c...

Страница 17: ...is insuf cient fuel or air bubble entering the engine during the initial start up 2 Low battery capacity 1 The ECU battery is empty recharge 2 The lters are dirty 1 The fuel level is low and or there...

Страница 18: ...Jets Munt SL Torrent d en Puig 31 08358 Arenys de Munt Barcelona Spain Tel Fax 34 93 7950113 ww w jets munt com info jets munt com Copyright 2009 Jets Munt SL All Rights Reserved...

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