background image

CWF-50 Cold Wire Feeder

- 1 -

Section I

Safety Precautions

CALIFORNIA PROPOSITION 65 WARNING

This product contains chemicals, including lead, 

known to the state of California to cause cancer, 

and birth defects or other reproductive harm. 

Wash hands after use. §248224

A.  Arc Welding

Arc Welding can be hazardous.

 

Protect your-

self and others from possible serious injury or 

death. Keep children away. Pacemaker wear-

ers keep away until consulting your doctor.

In welding, as in most jobs, exposure to certain 

hazards occurs. Welding is safe when precau-

tions are taken. The safety information given 

below is only a summary of the more complete 

safety information that will be found in the 

Safety Standards listed at the end of this section. 

Read and follow all Safety Standards.
Have all installation, operation, maintenance 

and repair work performed only by qualified 

people.

B.  Electric Shock

Touching live electrical parts can cause fatal 

shocks or severe burns. The electrode and work 

circuit is electrically live whenever the output is 

on. The input power circuit and machine internal 

circuits are also live when power is on. When 

using mechanized wire feed, the wire, wire reel, 

drive roll housing and all metal parts touching 

the welding wire are electrically live. Incorrectly 

installed or improperly grounded equipment is 

a hazard.
1. 

Do not touch live electrical parts.

2.  

Wear dry, hole-free insulating gloves and  

appropriate body protection.

3. 

 Disconnect input power before installing or 

servicing this equipment. Lockout/tagout 

input power according to OSHA 29 CFR 

1910.147 (see Safety Standards).

4. 

 Properly install and ground this equipment 

according to the operation manual and 

national, state and local codes.

5. 

 Always verify the supply ground-check and 

be sure that input power cord ground wire 

is properly connected to ground terminal 

in disconnect box or that cord plug is con-

nected to a properly grounded receptacle 

outlet.

6. 

 When making input connections, attach 

proper grounding conductor first - double-

check connections.

7.  

Frequently inspect input power cord for 

damage or bare wiring. Replace cord imme-

diately if damaged - bare wiring can kill.

8. 

Turn off all equipment when not in use.

9.    

 If earth grounding of the workpiece is required, 

ground it directly with a separate cable - do not 

use work clamp or work cable. 

10. 

 Do not touch electrode if you are in contact 

with the work, ground, or another electrode 

from a different machine.

11.   Use only well-maintained equipment. 

Repair or replace damaged parts at once. 

Maintain unit according to manual.

12.    Wear a safety harness if working above 

floor level.

13.   Keep all panels and covers securely in 

place.

14.   Clamp work cable with good metal-to-

metal contact to workpiece or worktable 

as near the weld as practical.

WARNING

Содержание 070159

Страница 1: ...49 951 9237 Web Site www jetline com E mail sales jetline com Revised January 2014 Effective with Serial Number 070159 IMPORTANT Read this manual carefully before installing commissioning or operating...

Страница 2: ...Model CWF 50 Cold Wire Feeder ii...

Страница 3: ...during the warranty period if Jetline s inspection confirms the existence of such defects Jetline s option of repair or replacement will be F O B factory at Irvine California and therefore no compens...

Страница 4: ...you to maintain the equipment in peak condition and achieve maximum efficiency with your welding opera tion Please read these instructions carefully to become aware of every advantage CAUTION Only ex...

Страница 5: ...tandards 4 Section II 5 General Description 5 Section III 7 Installation 7 Section IV 11 Operating Instructions 11 A Preparation for Welding 11 B Operation 11 C Wire Guide Positioner 12 Section V 15 W...

Страница 6: ...Model CWF 50 Cold Wire Feeder vi Section VIII 21 Parts Lists 21...

Страница 7: ...mproperly grounded equipment is a hazard 1 Do not touch live electrical parts 2 Wear dry hole free insulating gloves and appropriate body protection 3 Disconnect input power before installing or servi...

Страница 8: ...an approved air supplied respirator 4 Read the Material Safety Data Sheets MSDS and the manufacturer s instruc tion for metals consumables coatings cleaners and degreasers 5 Work in a confined space o...

Страница 9: ...cover them with approved covers 4 Be alert that welding sparks and hot mate rials from welding can easily go through small cracks and openings to adjacent areas 5 Watch for fire and keep a fire extin...

Страница 10: ...pacemaker wearers Consult your doctor for complete information I Principal Safety Standards Reference as applicable Safety in Welding and Cutting ANSI Standard Z49 1 from American Welding Society 550...

Страница 11: ...1 1 Wire drive unit consists of motor drive housing and wire spool assembly to feed wire Part number CWF 50 DA 2 9629 Control includes a keypad display encoder control knob start stop and emergency st...

Страница 12: ...WF 50 DA COLD WIRE FEEDER 6 CABLE 1 8M CONDUIT STANDARD LENGTH 6 FT 1 8M WGP 1 WIRE GUIDE POSITIONER 6 POWER CORD 1 8M Series 9600 CONTROL DOWN UP ADJUST REV FOR e g n i r e e n i g n e n i l t e E ST...

Страница 13: ...the wire feed kit is very critical to the successful operation of the cold wire feed unit Proper instal lation helps avoid bird nesting at the feed rolls and smooth wire feed delivery into the weld pu...

Страница 14: ...on duit into the wire guide tip Tighten the set screw holding the conduit securely into position Note On a rare occasion you may have to pull this end of the conduit from the tip when initially feedin...

Страница 15: ...CWF 50 Cold Wire Feeder 9 Figure 2 Mounting Plate Dimensions...

Страница 16: ...CWF 50 Cold Wire Feeder 10...

Страница 17: ...hen feeding initially If the wire con tacts the tungsten you will get a ball on the end of the tungsten The operator should stop the weld and resharpen the tungsten This action could also cause advers...

Страница 18: ...dle 1 Lateral adjustment of 1 4 1 8 adjust ment of tip on each side of weld seam 6 4 mm total adjustment 3 2 mm on each side 2 Vertical adjustment of 1 4 6 4 mm tip to work 3 Coarse adjustment of guid...

Страница 19: ...CWF 50 Cold Wire Feeder 13 Figure 3 Wire Feed Accessory Kit Components...

Страница 20: ...CWF 50 Cold Wire Feeder 14...

Страница 21: ...35 45 056192 WFT 030 046780 CWGT 030 0 035 0 9 1 mm 20B6035K 44N3545 OG 035 45 056192 WGT 035 046781 CWGT 035 0 045 1 2 mm 20B6045K 44N3545 OG 035 45 056193 WGT 045 046782 CWGT 045 0 062 1 6 mm 20B606...

Страница 22: ...CWF 50 Cold Wire Feeder 16...

Страница 23: ...lue 3 amp fast blow Periodically check and replace if necessary the carbon brushes on the motor Failure to re place worn brushes could cause severe damage to motor control Maintenance and electrical w...

Страница 24: ...CWF 50 Cold Wire Feeder 18...

Страница 25: ...on as it enters the weld puddle Due to the cast and helix in some wires the need to adjust the wire s position can be required JetlineofferstheWGP 2ESmotorizedpositioner so the operator can adjust the...

Страница 26: ...CWF 50 Cold Wire Feeder 20...

Страница 27: ...bly Two columns are included in the list to show the spare parts which are recommended to be stocked by the user The two levels can be de fined as follows Level 1 These are the spares recommended for...

Страница 28: ...CWF 50 Cold Wire Feeder 22...

Страница 29: ...r See chart in Section V 1 9 WGT 0__ Wire Guide Tip 1 See chart in Section V for complete part number 10 CWF 10 WG 60 Gear Reducer 1 11 95611AO31 Insulating Washer 1 12 8527K134 Insulating Tube 36 914...

Страница 30: ...CWF 50 Cold Wire Feeder 24 4 14 08 WGP 1 WIRE GUIDE POSITIONER L...

Страница 31: ...L 1 SB Swing Bolt 1 16 WGP 1 16 Lift Pin 1 17 6655K13 Thrust Bearing 1 18 VV 38 Compression Spring 1 1 19 1 4 20x7 8 Socket Head Screw 2 20 1 4 20x5 8 Socket Head Screw 2 2 2 21 1 4 Flat Washer 1 22 1...

Страница 32: ...CWF 50 Cold Wire Feeder 26 4 10 08 WGP 2ES COLD WIRE GUIDE POSITIONER SPECIAL MOTORIZED VERSION E...

Страница 33: ...5 REV C Motor Bracket detail 1 6 WGP 2 6 Screw 1 7 WGP 2 7 Motor Bracket detail 1 8 WGP 2 10 Driven Pulley detail 1 9 1375K34 Driven Pulley detail 2 10 WGP 2 10 Driven Pulley 1 11 1679K86 Belt 2 1 1...

Страница 34: ...CWF 50 Cold Wire Feeder 28 4 10 08 WGP 3 COMPACT WIRE GUIDE POSITIONER FOR COLD WIRE FEEDERS D...

Страница 35: ...Detail 1 9 WGP 3 9 Clamp Detail 1 10 WGP 3 10 Tube Detail 1 11 WGP 3 11 Spacer Detail 1 12 Fender Washer 1 13 XX 68 Compresion Pin 1 1 14 L 35 Compresion Pin 1 1 15 2813 Compresion Pin 1 16 CL 1 KHS...

Отзывы:

Похожие инструкции для 070159