29
14.0
Troubleshooting the ZH Series Lathes
Table 2
Trouble Probable
Cause
Remedy
Lathe will not start.
No electrical power, or wiring incorrect.
Verify incoming power, main leads, main
switch is on.
Emergency stop switch is pressed.
Rotate switch clockwise to release.
End gear cover open, limit switch
activated.
Close cover.
Fuse blown in main electrical box.
Replace fuse.
Fuse blown/circuit breaker tripped at
power source.
Reset. Verify incoming power is proper for
lathe.
Defective on/off switch, motor or cable.
Have electrician test elements.
Foot brake switch is faulty.
Check and replace as needed.
Thermal relay tripped.
Reset. If it trips frequently, increase amp
setting.
Spindle lacks turning
power; or starts up
slowly.
Friction clutch is slipping.
Adjust clutch.
Belts are slipping.
Tighten belts.
Excessive machine
vibration.
Workpiece unbalanced.
Reduce spindle speed.
Workpiece deflecting.
Change chucking length or diameter. Use
support on tailstock end.
Tool deflecting.
Reduce tool length.
Backlash on slide ways/gibs.
Adjust backlash.
Slides running dry.
Properly lubricate slides/ways.
Tool edge is dull.
Resharpen or replace tool.
Chip load too high.
Reduce depth of cut or feed rate.
Spindle bearings out of adjustment.
Adjust bearings.
Belts misaligned.
Inspect belts and correct.
Lathe overheating.
Bogging down in cut; excessive feed rate
or depth of cut.
Decrease feed rate or depth of cut.
Tool tip burns.
Cutting speed too high.
Reduce speed.
Tool is dull.
Resharpen or replace.
Lathe turns a taper.
Tailstock not aligned with headstock.
Align tailstock.
Lathe bed is twisted.
Correct by leveling lathe.
No automatic power
feed.
Shear pin is broken.
Replace shear pin.
Carriage, cross slide or
compound rest move
with difficulty.
Carriage lock is tightened down.
Release carriage lock.
Gibs are too tight.
Adjust using gib screws.
Bed ways have shavings/debris on them;
or are dry.
Clean ways and verify they are being
lubricated properly.
Содержание ZH Series
Страница 34: ...34 18 0 Change Gear Diagram Figure 54...
Страница 35: ...35 This page intentionally left blank...
Страница 40: ...4 1 1 Bed Assembly I Exploded View...
Страница 41: ...5 1 2 Bed Assembly I for 120 ZH only Exploded View...
Страница 44: ...8 2 1 Bed Assembly II Exploded View...
Страница 45: ...9 2 2 Bed Assembly II for 120 ZH only Exploded View...
Страница 48: ...12 3 1 Headstock Assembly I Exploded View b b Z Z Z...
Страница 51: ...15 4 1 Headstock Assembly II Exploded View...
Страница 54: ...18 5 1 Headstock Assembly III Exploded View...
Страница 56: ...20 6 1 Headstock Assembly IV Exploded View b...
Страница 59: ...23 7 1 Headstock Assembly V Exploded View b...
Страница 62: ...26 9 1 Gear Box Assembly I Exploded View...
Страница 64: ...28 10 1 Gear Box Assembly II Exploded View...
Страница 67: ...31 11 1 Gear Box Assembly III Exploded View...
Страница 70: ...34 12 1 Brake Assembly Exploded View...
Страница 72: ...36 13 1 Saddle and Cross Slide Assembly Exploded View...
Страница 75: ...39 14 1 Tool Post and Compound Rest Assembly Exploded View...
Страница 77: ...41 15 1 Apron Assembly I Exploded View...
Страница 80: ...44 16 1 Apron Assembly II Exploded View...
Страница 83: ...47 17 1 Apron Assembly III Exploded View...
Страница 85: ...49 18 1 Apron Assembly IV Exploded View...
Страница 87: ...51 19 1 Tailstock Assembly I Exploded View...
Страница 89: ...53 20 1 Tailstock Assembly II Exploded View...
Страница 91: ...55 21 1 Steady Rest Assembly Small and Large Exploded View...
Страница 95: ...59 24 1 Travel Stop Assembly Exploded View...
Страница 99: ...63 27 1 Electrical Components FR2 FR3 KM1 KM2 KM3 QF1 QF4 7 4 5 KA1 TC 2 3 11 10 1 QS 6 HL SB1 SB4 SA1 8 9...
Страница 100: ...64 27 2 Electrical Diagram...