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19 

As there are dozens of chucks to choose from, the 
woodturner  should  first  consider  all  the  different 
types of turning that will be done, and read reports 
or  discuss  with  other  turners  who  own  chucks 
before making a decision.   

A  chuck  is  not  a  requirement,  but  is  handy  when 
working on more than one piece at a time. Rather 
than removing screws, you simply open the chuck 
and change workpieces.  

The  most  popular  ones  are  four  jaw  scroll  chucks 
with  a  variety  of  jaws  to  accommodate  different 
size tenons. Most also come with a screw chuck as 
well.  

9.6.3

  Wood Selection 

Firewood  is  the  cheapest,  most  widely  available 
stock  to  use  while  learning  to  turn  bowls.  Simply 
waste  wood  for  a  while  practicing  turning 
techniques.  Develop  skill  with  each  tool  before 
attempting  to  make  a  finished  piece.  It  is  best  to 
start  with  dry  wood,  without  worrying  about  drying 
or  distortion.  Once  turning  becomes  comfortable, 
try  green  wood  which  cuts  very  easily.  As  the 
turner  gains  experience,  he  or  she  will  find 
extraordinary  grain and figure in the form of burls, 
crotches and bark inclusions. 

9.6.4

  Checks and Cracks 

Green wood will check and crack. For best results, 
leave  logs  in  as  long  a  length  as  you  can  handle. 
As  the  material  starts  to  dry,  surface  cracks  will 
develop on the ends of the log. Cut off two to three 
inches  and  you  should  find  good,  sound  wood. 
Also  cut  the  log  in  half  along  the  pith  to  avoid 
having it in the finished piece.  Most checks radiate 
from the pith.  

As  you  turn  bowls  from  green  wood,  make  sure 
you  maintain  a  consistent  wall  thickness 
throughout  the  piece.  Leaving  a  piece  thick  in 
some areas and thin in others will cause the wood 
to dry unevenly and promote checks and cracks. 

9.6.5

  Distortion 

Distortion  is  a  problem  associated  with  turning 
green  wood.  It  will  vary  from  one  type  of  wood  to 
the next. Typically, fruitwoods tend to distort more 
than others. It also varies with the time of year the 
tree was cut and how the logs are stored. 

9.6.6

  Tools for Bowl Turning 

The  deep  fluted  bowl  gouge  is  the  most  essential 
and  versatile  tool  for  most  bowl  and  plate  turning. 
The  bowl  gouge  is  heavier  and  easier  to  control 
than other types of gouges. It also allows removal 
of  wood  much  faster  and  with  less  vibration  than 
other  gouges.  Most  average  sized  bowl  work  can 
be accomplished with a 3/8" or 1/2" bowl gouge.  

A 1/4" bowl gouge is best suited for smaller bowls 
and  light  finishing  cuts.  Larger  3/4"  and  1"  bowl 
gouges are only used for extremely large pieces. 

Large  domed  scrapers  can  also  be  used  to  help 
clean  up  the  interior  surfaces  of  bowls.  A  light 
touch  with  the  scraper  slightly  tilted  will  eliminate 
some  of  the  ridges  occasionally  left  by  an 
inexperienced bowl gouge. 

9.7

  Bowl Turning Techniques 

9.7.1

  To Shape Outside of Bowl 

1.  Odd shaped burls, crotches and other irregular 

shaped  blanks  require  special  preparation 
before  mounting  in  a  chuck  or  onto  a 
faceplate.  Remove  the  bark,  if  there  is  any, 
from what appears to be the center of the top 
of the workpiece. 

2.  Drive spur center into the top of the workpiece 

with a mallet or dead blow hammer. 

3.  Slip  the  spur  center  into  the  headstock  taper 

and  bring  the  tailstock  with  a  live  or  ball 
bearing center into position. Lock the tailstock 
to the bed and advance the tailstock spindle in 
order  to  seat  the  cup  center  into  the 
workpiece. Tighten the ram locking handle. 

4.  Turn  workpiece  by  hand  to  ensure  proper 

clearance. 

5.  Start  lathe  at  lowest  speed  and  bring  it  up  to 

the  maximum  safe  speed  for  the  size  of  work 
to  be  turned.  If  the  machine  starts  to  vibrate, 
lower the speed until vibration stops. 

6.  Rough out the outside of the bowl with the 1/2" 

deep fluted bowl gouge, holding the handle of 
the  tool  firmly  against  your  hip.  For  best 
control,  use  your  whole  body  to  move  the 
gouge through the workpiece. 

7.  As  the  bowl  takes  shape,  work  on  the  bottom 

(tailstock  end)  to  accommodate  attaching  a 
face plate. 

8.  Turn a short tenon (about 1/8" long) the size of 

the hole in the faceplate. See Figure 9-10. This 
will  allow  centering  the  workpiece  when  the 
faceplate is attached. 

(NOTE:  If  you  plan  to  use  a  chuck,  turn  a 
tenon  of  the  appropriate  length  and  diameter 
to fit your chuck.) 

9.  Stop  the  lathe,  remove  workpiece  and  attach 

face  plate  or  chuck  (

see section 9.6.1 

"Mounting Stock"

). 

 

The  surfaces  of  faceplate 

and workpiece should mount flush to each 
other.

 

10.  Finish  turning  the  outside  of  bowl  with  1/2"  or 

3/8"  bowl  gouge.  Leave  additional  material  at 
base of bowl for support while turning interior. 
This will be removed later. 

Содержание JWL-1640EVS

Страница 1: ...anual 16 x 40 Woodturning Lathe Model JWL 1640EVS JET 427 New Sanford Road Part No M 719500 LaVergne Tennessee 37086 Edition 2 12 2018 Ph 800 274 6848 ECR 181010091219 www jettools com Copyright 2016 JET Shown with optional guard 719002 ...

Страница 2: ...e to the power supply 15 Give your work undivided attention Looking around carrying on a conversation and horse play are careless acts that can result in serious injury 16 Keep visitors a safe distance from the work area Keep children away 17 Make your workshop child proof with padlocks master switches or by removing starter keys 18 Maintain a balanced stance at all times so that you do not fall o...

Страница 3: ...afety precautions general operating procedures maintenance instructions and parts breakdown Your machine has been designed and constructed to provide consistent long term operation if used in accordance with the instructions as set forth in this document This manual is not intended to be an exhaustive guide to lathe operational methods use of after market accessories choice of stock and such Addit...

Страница 4: ...14 9 0 Operation 15 9 1 Inspection 15 9 2 Turning Tools 15 9 3 Spindle Turning 15 9 4 Stock Selection 16 9 5 Cutting Techniques 17 9 6 Face Plate and Bowl Turning 18 9 7 Bowl Turning Techniques 19 10 0 Maintenance 21 10 1 General procedures 21 10 2 Pulley and belt alignment 21 10 3 Pulley and belt replacement 21 11 0 Troubleshooting JWL 1640EVS Lathe 22 12 0 Recommended Lathe Speeds per diameter o...

Страница 5: ...between spindle face and tailstock quill optional 20 bed ext mounted 60 1 2 in 1536 mm Swing over bed 16 5 in 419 mm Swing over tool rest base 12 7 8 in 327 mm Indexing 36 positions positive locking 10 degree increments Swing over 20 bed extension in low position optional accessory 34 1 2 in 876 mm Headstock and Spindle Spindle taper MT 2 Spindle thread inboard 1 1 4 in x 8 TPI Spindle thread outb...

Страница 6: ...erline approximate 45 in 1143 mm Tool rest post diameter 1 in 25 4 mm Shipping dimensions LxWxH 57 x 31 x 28 in 1448 x 788 x 711 mm Overall dimensions assembled LxWxH 73 x 52 1 2 x 20 in 1854 x 1334 x 508 mm Bed Extension length optional accessory 20 in 508 mm L length W width H height The specifications in this manual were current at time of publication but because of our policy of continuous imp...

Страница 7: ...to your distributor 3 Compare contents of shipping carton with the contents list in this manual Report shortages if any to your distributor Note Check lathe first some parts may have been pre installed 4 Exposed metal areas of the Lathe such as bedways and spindles have been factory coated with a protectant This should be removed with a soft cloth and a cleaner degreaser Clean the bed areas under ...

Страница 8: ...or information 1 Loosen set screw on outer collar shown in Figure 5 4 with 4mm hex key Slide outer collar off the guard support rod 2 Insert guard support rod into mounting bracket at rear of headstock You will have to lift up on spring pin as shown to slide guard support rod into mounting bracket Release spring pin and it will snap into position as you slide support rod farther in 3 Install outer...

Страница 9: ...l codes take precedence over recommendations 6 1 GROUNDING INSTRUCTIONS This tool must be grounded In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be inserted into an appropriate out...

Страница 10: ...ck movement Push handle A Figure 7 1 downward to unlock Headstock will slide freely along length of bed Push handle up to lock Always lock headstock in position before operating lathe Figure 7 1 headstock movement 7 2 Tailstock movement To slide tailstock push locking handle C Figure 7 3 down toward bed Push handle up to lock tailstock in position To move quill loosen handle D and rotate handwheel...

Страница 11: ... order mounts to the tool rest base and offers greater reach for the tool rest when turning off the bed when the headstock is at the opposite end See Figure 7 6 Make sure the clamp bushings K are pulled apart sufficiently to accept tool rest post Figure 7 6 optional tool rest extension 7 7 Locking handles Locking handles such as H Figure 7 5 are adjustable Simply lift out on handle rotate it on th...

Страница 12: ...ed end of center and inside of tailstock quill then push center into quill Test the insertion by attempting to pull the center out of the quill by hand It should remain secure within the quill 3 Always tighten quill locking handle M once the live center has been properly positioned in workpiece Make sure keyway N in quill is aligned with locking handle To remove a live center 4 Back off tailstock ...

Страница 13: ...tock in position 3 View the center points from top and side to make sure they align 4 If centers do not align unlock headstock and pivot it slightly There should be enough play in headstock to adjust for this alignment Lock headstock when finished Figure 7 12 center alignment 7 15 Speed Change See Figure 7 13 1 Disconnect lathe from power source 2 To change speed range open access door on headstoc...

Страница 14: ...Inverter mounted to rear of headstock The 1640EVS Lathe uses the latest technology in A C inverter drives to provide infinitely variable spindle speeds within the specified ranges see sect 4 0 Specifications The inverter controls the speed of the motor by varying the frequency of the voltage supplied to the motor The inverter provides an acceleration ramp that eliminates the shock of normal starti...

Страница 15: ...d other details Deep Fluted Bowl Gouge 1 4 3 8 and 1 2 used for turning bowls plates Square Scraper Bedan 3 8 or 1 2 used to create square shoulders Large Round Nose Domed Scraper 1 1 2 used to reduce ridges on interior of bowls round edges of bowls etc Parting Tool 1 8 used for scraping making a cut off or to set diameters for sizing For safety and best performance keep tools sharp If a tool stop...

Страница 16: ...he workpiece onto the spur center while it is mounted in the Lathe spindle Figure 9 4 4 Make sure headstock is locked to lathe bed 5 Clean tapered end of spur center and inside of headstock spindle 6 Insert tapered end of spur center with the attached workpiece into headstock spindle 7 Support the workpiece while bringing the tailstock into position about 1 inch away from end of workpiece Lock tai...

Страница 17: ... parting cut for what is to be a bead to the desired depth Place the parting tool on the tool support and move tool forward to make the full bevel of the tool come into contact with the workpiece Gently raise handle to make cut to the appropriate depth 2 Repeat for other side of the bead 3 Using a small skew or spindle gouge start in the center between the two cuts and cut down each side to form t...

Страница 18: ...to desired position or remove tailstock and tool support base and slide headstock to opposite end of bed 9 6 1 Mounting Stock Use of a face plate is the most common method for holding a block of wood for turning bowls and plates 1 Select stock at least 1 8 to 1 4 larger than each dimension on the finished workpiece 2 Always select the largest diameter face plate that can be used for the workpiece ...

Страница 19: ...er types of gouges It also allows removal of wood much faster and with less vibration than other gouges Most average sized bowl work can be accomplished with a 3 8 or 1 2 bowl gouge A 1 4 bowl gouge is best suited for smaller bowls and light finishing cuts Larger 3 4 and 1 bowl gouges are only used for extremely large pieces Large domed scrapers can also be used to help clean up the interior surfa...

Страница 20: ... 7 Develop wall thickness at the rim and maintain it as you work deeper into the bowl Once the piece is thin toward the bottom you cannot make it thinner at the rim When the interior is finished move the tool support to exterior to re define bottom of bowl General rule of thumb the base should be approximately 1 3 the overall diameter of the bowl 8 Work the tight area around faceplate or chuck wit...

Страница 21: ... two set screws on spindle pulley E Figure 9 12 with 3mm hex key and slide spindle pulley into proper position Retighten set screws and disengage spindle lock When pulleys and belt are properly aligned there should be no unusual pulsing sounds or noise coming from the belt 10 3 Pulley and belt replacement See Figure 9 12 3mm hex key required To change out a belt or pulley carefully proceed as foll...

Страница 22: ...eposition tool rest height Tool rest set too far from workpiece Reposition tool rest closer to workpiece Improper tool being used Use correct tool for operation Headstock moves when applying pressure with Tailstock Locking handle not tight Tighten handle Excessive pressure being applied by tailstock Slide headstock to left end lock firmly then apply pressure to workpiece with tailstock Apply only ...

Страница 23: ...r to order or call JET at the phone number on the cover 719001 Tailstock Swing Away 719002 Guard 719401 20 Extension Bed w Post JWL1440 TREA Tool Rest Extension Assembly 14 0 Replacement Parts Replacement parts are listed on the following pages To order parts or reach our service department call 1 800 274 6848 Monday through Friday 8 00 a m to 5 00 p m CST Having the Model Number and Serial Number...

Страница 24: ...24 14 1 1 JWL 1640EVS Headstock Assembly Exploded View ...

Страница 25: ...640EVS 127 Spindle Lock Pin 1 28 JWL1442 121 Bracket 1 29 4224B 143 Resist Washer 1 30 4224B 1122E Sliding Plate 1 31 TS 0253031 Socket Head Button Screw 10 24x1 2 6 39 JWL1640EVS 139 Belt 208J 8 1 40 JWL1640EVS 140 Socket Head Cap Screw 10 24x1 4 2 41 JWL1640EVS 141 Cushion 1 42 JWL1442 127 Bushing 1 43 JWL1442 128A Bolt 1 46 JWL1442 154 Clamp 1 47 TS 0650081 Nylon Nut 3 4 10 1 48 JWL1640EVS 148 ...

Страница 26: ...VS 173 Hex Bolt 3 8 16 x 1 3 8 2 74 JWL1442 164 Knock Out Rod 1 76 JWL1442 108 Wave Washer 1 77 JWL1642 196E Strain Relief PG 13 5 1 80 JWL1221VS 269E Wrench includes 81 1 81 JWL1221VS 270 Rubber Grip 1 82 JWL1640EVS 182 Rubber Grip 1 83 JWL1840EVS 193 Wave Washer BWW 629 1 85 JWL1840EVS 194 Lock Block 1 86 JWL1840EVS 195 E Ring ETW 15 2 ...

Страница 27: ...4x1 2 4 9 JWL1640EVS 160 Pan Head Screw 10 24x1 1 10 JWL1640EVS CA Controller Assembly includes 11 thru 23 1 11 JWL1642 143 Variable Speed Knob 1 12 LM000066 Control Panel Label 1 13 JWL1640EVS 213 Main Switch 1 14 JWL1640EVS 214 Control Front Cover includes 12 1 15 4224B 148 Switch Fwd Rev 1 16 6295915 Control Pot Assembly 1 17 JWL1640EVS 217 PC Board 1 18 JWL1640EVS 218 Back Box 1 19 JWL1221VS 3...

Страница 28: ...28 14 3 1 JWL 1640EVS Bed and Stand Assemblies Exploded View ...

Страница 29: ...crew 1 21 JWL1440 221 Tailstock Rod 1 22 JWL1221VS 227 Key 1 23 F009674 Socket Head Button Screw 10 32x5 8 1 24 JML 59A Tailstock Lock Handle 1 25 JWL1640EVS 325 Tailstock Casting 1 26 JWL1440 226 Handwheel 1 27 JWL1442 211 Handle 1 28 TS 0267041 Set Screw 1 4 20x 3 8 2 29 JWL1440 229 C Ring S 12 1 30 JWL1440 230 Bolt 1 31 LM000170 ID Label 1 32 JWL1221VS 211 Warning Label 1 33 TS 0570031 Hex Nut ...

Страница 30: ... OPTIONAL Parts List Index No Part No Description Size Qty 719401 20 Extension Bed w Post includes 1 thru 6 1 1 JWL1440 301 Extension Bed 20 1 2 TS 0209071 Socket Head Cap Screw 3 8 16x1 1 2 4 3 TS 0720091 Lock Washer 3 8 4 4 TS 0680041 Flat Washer 3 8 4 5 3520B 310 Extension Post 1 6 6294763 Locking Handle 1 ...

Страница 31: ...IONAL Exploded View 14 5 2 JWL 1640EVS Guard Assembly OPTIONAL Parts List Index No Part No Description Size Qty 719002 Lathe Guard Assembly includes 1 thru 3 1 JWL1642 179 Guard 1 2 JWL1642 187 Collar 2 3 TS 0270011 Set Screw 5 16 18 x 1 4 2 ...

Страница 32: ...32 15 0 Electrical Connections for JWL 1640EVS ...

Страница 33: ...needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locator on the JET website More Information JET is constantly adding new products For complete up to date product information check with your local distributor or visit the JET website How State Law Applies This warra...

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Страница 36: ...36 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com ...

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