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Performance Troubleshooting – Planer

Trouble Probable

Cause

Remedy

Snipe

Note: Snipe can be
minimized but not
eliminated

Inadequate support of long boards.

Support long boards with extension
rollers.

Dull knives.

Sharpen knives.

Lumber not butted properly.

Butt end to end each piece of stock
as they pass through.

Fuzzy Grain

Planing wood with high moisture
content.

Remove high moisture content from
wood by drying.

Dull knives.

Sharpen or replace.

Torn Grain

Too heavy a cut.

Adjust proper depth of cut

Knives cutting against grain.

Cut along the grain.

Dull knives.

Sharpen knives.

Rough/Raised Grain

Dull knives.

Sharpen knives.

Too heavy a cut.

Adjust proper depth.

Moisture content too high.

Remove high moisture content from
wood by drying.

Rounded, glossy
surface

Dull knives.

Sharpen or replace knives.

Feed speed too slow.

Increase speed.

Cutting depth too shallow.

Increase depth.

Planer bed rough or dirty.

Clean pitch and residue, and wax
planer table.

Surface of feed rollers clogged.

Clear residue chips off of rollers.

Uneven depth of cut
side to side.

Knife incorrectly set.

Adjust knives.

Board thickness does
not match depth of
cut scale.

Depth of cut scale incorrect.

Adjust depth of cut scale.

“Chatter” marks on
workpiece.

Knives incorrectly set.

Set knives properly as described in
the

Cutterhead Knife Adjustment

page 15. Check that knife slots are
clean and free of dust or debris.

Cutting too deeply.

Make shallower cuts.

Содержание JJP-10BTOS

Страница 1: ...ts Manual JJP 10BTOS 10 Jointer Planer WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Part No M 707410 Ph 800 274 6848 Revision A1 12 09 www waltermeier com Copyright 2009 Walter Meier Manufacturing Inc ...

Страница 2: ...ation postage prepaid to a location designated by us For the name of the location nearest you please call 1 800 274 6848 You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise If our inspection discloses a defect we will repair or replace the product or refund the purchase price at our option We will return the repaired product or replace...

Страница 3: ...3 Adjustments 15 Basic Operations 18 Maintenance 22 Lubrication 22 Troubleshooting 23 Parts 26 Electrical Connection 39 The specifications in this manual are given as general information and are not binding Walter Meier Manufacturing Inc reserves the right to effect at any time and without prior notice changes or alterations to parts fittings and accessory equipment deemed necessary for any reason...

Страница 4: ...talline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk of exposure varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as face or dust masks that are specifically designed to filter out microscopic particles 10...

Страница 5: ...to remove chips or debris do not use your hands 28 Do not stand on the machine Serious injury could occur if the machine tips over 29 Never leave the machine running unattended Turn the power off and do not leave the machine until it comes to a complete stop 30 Before turning on machine remove all extra equipment such as keys wrenches scrap stock and cleaning rags away from the machine 31 Always u...

Страница 6: ...c motion and place it back on the stock in a position beyond the cutter knife Fig 18 38 At all times hold the stock firmly Familiarize yourself with the following safety notices used in this manual This means that if precautions are not heeded it may result in minor injury and or possible machine damage This means that if precautions are not heeded it may result in serious injury or possibly even ...

Страница 7: ...ting width 10 Fence 4 7 8 x 25 Fence tilt 90 45 R Fence positive stop 90 45 R Planer table 10 3 4 x 10 1 2 Planer capacity Maximum cutting thickness 4 1 2 Max depth of cut 5 64 Min length of work piece 6 Feed rate 19 5 fpm Motor Voltage 120V 60Hz 13A Switch Toggle switch with overload protection Overall Dimensions LxWxH 37 1 2 x 18 1 2 x 44 Net weight 74 lbs Optional Accessories Stock No Descripti...

Страница 8: ... for identifying the parts used throughout the Assembly section for easy reference Remove the protective coating that is applied to the table with a house hold grease and spot remover Figure 2 Tools Included Contents of the Main Carton 01 Jointer Fence A 0 01 Dust Chute B 01 Cutterhead Guard C 02 Long Support Plate D 02 Short Support Plate E 01 Jointer Planer F 02 Long Stand Top Support G 02 Short...

Страница 9: ...4 Carriage Bolt Y 02 Socket Head Cap Screw Z 03 Socket Head Cap Screw AA 04 Socket Head Cap Screw BB 28 Flat Washer CC 24 Lock Washer DD 28 Hex Nut EE 02 Pan Head Machine Screw FF 02 Hex Nut GG 03 Flat Washer HH 04 Flat Washer JJ 04 Lock Washer KK 04 Rubber Foot LL 02 Lock Washer MM Figure 3 Knobs and Handles Figure 4 Hardware actual size ...

Страница 10: ...ning legs short stand top support and support plate 5 Complete the stand construction by attaching long stand top supports G and long support plates D to the leg assemblies constructed in steps 1 4 Hand tighten all hardware only at this time 6 Place a rubber foot LL on a hex cap screw X then insert the threaded end of the screw through the opening on the bottom of the leg 7 Secure with flat washer...

Страница 11: ... Table Adjustment Two setscrews located underneath the extension table J are used to adjust the height position of the outer protruding edge which must be slightly higher than the main planer table F4 in order to minimize snipe see Avoiding Snipe on page 21 4 Using a 4mm hex wrench provided turn setscrews slightly clockwise to raise the table or counterclockwise to lower the table Lock Handle Refe...

Страница 12: ...1 and jointer outfeet table F2 Do not overtighten 7 Tighten lock handle U Step 8 is optional 8 Further secure the dust chute by reinstalling the hex nut B1 and flat washer B2 from underneath the planer infeed table F1 9 Remove handle S Planer Setup If the machine is currently set up for jointer operation remove the dust chute B Fig 9 Refer to the Jointer Setup section above Referring to Figure 10 ...

Страница 13: ...p pushed in 2 Momentarily press then release the reset switch C 3 Restart machine Planer Controls and Adjustments Referring to Figure 12 Table Lock Turn the lock handle A counterclockwise to release and permit table adjustment Turn the lock handle A clockwise to secure the planer table D in its selected position Table Height Adjustment The planer table height is set as follows 1 Unlock the table l...

Страница 14: ...n the lock knobs F Note A depth of cut of 1 16 or less is recom mended Cutterhead Guard Properly positioned the cutterhead guard A should rest against the fence B1 Fence Bevel Adjustment The fence B2 can be tilted backward G up to 45 that is for a total included angle of 135 from table surface as follows 1 Loosen lock handle J 2 Tilt the fence B2 back to the desired angle up to 135 degrees G Or yo...

Страница 15: ...auge near the blades to prevent damage Note the position of the knife blade with respect to the gauge then move the gauge to the other side of the table towards the fence H and again note the position of the knife blade with respect to the gauge The blade must be at the same height at each end and must also be at the same height as the outfeed table bottom of gauge If this is not the case adjustme...

Страница 16: ...age 15 Jointer Fence Adjustment Referring to Figure 16 The jointer fence A can be adjusted from a full forward position 90º to table corresponding to a scale reading of 0º to a full back tilted position of 135 º scale reading of 45 º If setting to maximum positions do not stop the fence at 0º or 90º make adjustments as follows Fence 90º Adjustment 1 Loosen lock handle H and bring fence fully forwa...

Страница 17: ...ollow the procedure below if however the belt should require replacement 1 Remove the feed roller belt as described in Feed roller Belt Replacement above 2 Remove the bottom portion of the cutterhead drive belt D from pulley E while manually rotating pulley F Use extreme caution to avoid contact with cutterhead knives while performing this step Contact with cutterhead knives will cause serious inj...

Страница 18: ...ds directly over the cutterhead Referring to Figure 18 At the start of the cut the left hand holds the workpiece firmly against the infeed table and fence while the right hand pushes the workpiece in a smooth even motion toward the cutterhead After the cut is under way the new surface rests firmly on the outfeed table The left hand is transferred to the outfeed side Figure 18 and presses down on t...

Страница 19: ...ut using a push block When edging wood wider than 3 inches lap the fingers over the top of the wood extending them back over the fence such that they will act as a stop for the hands in the event of a kickback When workpiece is twice the length of the jointer infeed or outfeed table use an infeed or outfeed support To edge 1 Make sure the fence is set to 90 Double check it with a square 2 Inspect ...

Страница 20: ...ble handle C Fig 12 The quality of thickness planing depends on the operator s judgment about the depth of cut The depth of cut depends on the width hardness dampness grain direction and grain structure of the wood The maximum thickness of wood that can be removed in one pass is 5 64 for planing operations on workpieces up to 5 1 2 wide The workpiece must be positioned away from the center tab on ...

Страница 21: ...th the face to be planed on top Note Feed direction is left to right see Figure 10 2 Turn the planer on 3 Rest the board end on the infeed side of the table and direct the board into the planer 4 Slide the workpiece into the infeed side of the planer until the infeed roller begins to advance the workpiece 5 Let go of the workpiece and allow the automatic feed to advance the workpiece 6 Do not push...

Страница 22: ... Remove the blade guard and belt cover 3 To protect the infeed table from scratches partially cover the sharpening stone with paper Figure 24 4 Lay the stone on the infeed table 5 Lower the infeed table and turn the cutterhead by turning the cutterhead pulley The infeed table height is set properly when the stone s surface is flush with the knife bevel 6 Keep the cutterhead from rotating by graspi...

Страница 23: ...tions in wood Inspect wood closely for imperfections use different stock if necessary Fuzzy grain Wood has high moisture content Allow wood to dry or use different stock Dull knives Sharpen or replace knives inserts Cutterhead slows while operating Feeding workpiece too quickly or applying too much pressure to workpiece Feed more slowly or apply less pressure to workpiece Chatter marks on workpiec...

Страница 24: ... Sharpen knives Too heavy a cut Adjust proper depth Moisture content too high Remove high moisture content from wood by drying Rounded glossy surface Dull knives Sharpen or replace knives Feed speed too slow Increase speed Cutting depth too shallow Increase depth Planer bed rough or dirty Clean pitch and residue and wax planer table Surface of feed rollers clogged Clear residue chips off of roller...

Страница 25: ...ower on page 13 Planer frequently trips One cause of overloading trips which are not electrical in nature is too heavy a cut The solution is to take a lighter cut Building circuit breaker trips or fuse blows Verify that planer is on a circuit of correct size If circuit size is correct there is probably a loose electrical lead Motor failure If electric motor is suspect have a qualified electrician ...

Страница 26: ...JJP10BT 14 Extension Table 1 15 TS 1503021 Socket Head Cap Screw M6x10 3 16 JJP8BT 16 Crank Arm Bushing 1 18 JJP10BT 18 Main Table 1 19 JJP8BT 19 Crank Arm 1 20 JJP8BT 20 Guide Rail 2 21 TS 1503041 Socket Head Cap Screw M6x16 4 23 JJP8BT 23 Knob Screw 1 24 JJP8BT 24 Knob 1 25 JJP8BT 25 Locking Handle 2 27 TS 1532032 Pan Head Machine Screw M4x10 3 28 TS 2361041 Lock Washer M4 3 29 JJP8BT 29 Pointer...

Страница 27: ... JJP8BT 75 Locking Nut 2 76 JJP8BT 76 Angle Pointer 1 77 JJP8BT 77 Pin 1 78 JJP8BT 78 Shaft 1 79 JWBS10OS 110 Carriage Bolt M6x16 1 80 JJP8BT 80 Hex Cap Screw M4x15 2 81 JJP8BT 81 Angle Marked Fence Support 1 82 JJP10BT 82 Fence 1 83 JJP10BT 83 Hose Adapter 1 84 JJP10BT 84 Knob 2 85 JJP10BT 85 Dust Chute 1 86 JJP8BT 3 E Clip Ø6 2 87 JJP8BT 87 Pointer 1 88 JJP8BT 88 Infeed Direction Label 1 89 TS 1...

Страница 28: ...T Nameplate 1 133 JJP8BT 133 Key 1 134 JJP8BT 134 Washer 1 135 JJP8BT 135 Sprocket 1 136 JJP8BT 136 Square Spacer 1 137 JJP8BT 137 Gear 1 138 JJP8BT 138 Gear Bracket 1 139 JJP8BT 139 Spring 1 140 JJP8BT 140 Key 1 141 JJP8BT 141 Pan Head Machine Screw M3x18 2 142 TS 2361031 Lock Washer M3 2 143 TS 1550011 Flat Washer M3 2 144 JJP8BT 144 Wire Clamp 1 145 JJP8BT 145 Wire 1 146 JJP8BT 146 Motor Pulley...

Страница 29: ...ulation Pan 1 174 Armature 1 175 Stator 1 176 Stator Insulation Pan 1 177 Self Tapping Screw ST5x56 2 178 JJP8BT 178 Fan 1 179 Bearing 1 180 JJP8BT 180 Motor Cover 1 181 JJP8BT 181 Switch Box Faceplate 1 182 JJP8BT 182 Jack Screw 4 183 JJP8BT 183 Rivet Ø3x10 4 185 JJP8BT 185 Lock Shaft 1 1 186 JJP10BT 186 Fence End Cover 1 1 187 JJP10BT 187 Fence End Cover 2 1 188 JJP8BT 188 Lock Shaft 2 1 189 JJP...

Страница 30: ...30 10 JOINTER PLANER ASSEMBLY DRAWING INDEX ...

Страница 31: ...31 Planer Table Assembly ...

Страница 32: ...32 Motor Front Frame Assembly 143 ...

Страница 33: ...33 Chain Drive Assembly Front Cover Assembly ...

Страница 34: ...34 Cutterhead Guard Assembly Dust Cover Assembly ...

Страница 35: ...35 Jointer Infeed Table Assembly Jointer Outfeed Table Assembly 10 ...

Страница 36: ...36 Cutter Head Feed Roller Assembly Jointer Fence Assembly ...

Страница 37: ...37 Rear Frame and Cover Assembly ...

Страница 38: ...2 5 JJP10BT 905 Stand Top Support Long 2 6 TS 1540041 Hex Nut M6 24 7 TS 2361061 Lock Washer M6 24 8 TS 1550041 Flat Washer M6 24 9 708315 63 Carriage Bolt M6x12 24 10 TS 1540041 Hex Nut M6 4 11 TS 1550041 Flat Washer M6 4 12 JJP10BT 912 Rubber Foot 4 13 TS 1482041 Hex Cap Screw M6x20 4 14 TS 1550061 Flat Washer M8 4 15 TS 2361081 Lock Washer M8 4 16 TS 1504041 Socket Head Cap Screw M8x20 4 ...

Страница 39: ...39 Electrical Connection E Yellow and green wire Rotor Stator Stator M 1 Start Stop Power Switch Switch 0 33uF 275V Overload Switch E Outlet Power Cord Plug L N C Rotor ...

Страница 40: ...40 WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www waltermeier com ...

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