Jet J-7040 Скачать руководство пользователя страница 14

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1.  Ball bearings:  the bearings are lubricated and

sealed—periodic lubrication is not required.

2.  Blade guide bearing:  the bearings are lubricated and

sealed—lubrication is not required.  Inspect periodi-
cally.

3.  Idler wheel bushing:  the bearings are lubricated and

sealed—lubrication is not required.  Inspect periodi-
cally.

4.  Lead screw bearing housing: lubricate with light oil

monthly (see exploded figure, page 21).

5.  Lead screw: lubricate with light oil monthly (see ex-

ploded figure, page 21).

6.  Hydraulic cylinder pivot: lubricate with light oil every

6 months (see exploded figure, page 21).

7.  Blade tension screw: lubricate with grease every 6

months (see exploded figure, page 24).

8.  Blade brush bearing: lubricate with light oil monthly

(see exploded figure, page 24).

9.  Gear box: check oil once a year.
10. Change coolant on a frequency appropriate to the

type of coolant being used.  Oil based coolants can
sour.  Refer to the coolant supplier’s instructions
for change frequency.

11. Coolant tank: clean every 6 months or as required.

Changing Blades

WARNING: 

 SHUT OFF ALL ELECTRICAL POWER

TO THE MACHINE.

1.  Loosen four knobs securing the blade cover.  Lift

the cover and swing it backward.

2.  Remove the blade guard mounted to the left blade

guide support.

WARNING:  

 ALWAYS WEAR LEATHER GLOVES

WHEN HANDLING SAW BLADE TO AVOID INJURY
FROM THE SAW TEETH.

3.  Turn the blade tensioning hand wheel clockwise to

relieve tension on the blade.  Loosen the blade
enough to remove the blade from the idler and drive
wheels.  Remove the blade from between the blade
guides.

4.  Install the new blade between the blade guide bear-

ings and the carbide blade guides.  Install the blade
over the drive and idler wheels.

5.  Turn the blade tensioning hand wheel counterclock-

wise to tighten the blade.  Tighten the blade until the
blade tension indicator reads 2000 pounds.

6.  Operate the saw at low speed and observe the track-

ing of the blade.  If tracking needs to be adjusted,
refer to 

Blade Tracking Adjustment

.

7.  Adjust the bearings on the upper edge of the blade

until they just contact the blade (see figure 19).

8.  Check the guide bearings and the carbide guides

to make sure they are just contacting the sides of
the blade.

9.  Install the left blade guard making sure there is

ample clearance with the blade.

10. Make a test cut to make sure the blade tracks prop-

erly during operation.  Adjust tracking as required
(see 

Blade Tracking Adjustment

).

Changing the Drive Belt

1.  Disconnect the electrical power source from the

cut-off saw to prevent any possibility of accidental
motor start-up.

2.  Set the arm at the full horizontal position.
3.  Remove the knob on the drive belt cover.  Remove

the drive belt cover to expose the V-belt and pul-
leys.

4.  Remove two screws, nuts, and washers from back

of saw head support.  Push on the motor support
bracket to pivot the motor upward to loosen the ten-
sion on the belt.

5.  Remove the worn belt.
6.  Put the replacement belt in the pulleys.   Allow the

motor to pivot downward.

7.  Install the two screws, nuts, and washers in back of

saw head support and through the motor support
bracket.

8.  Install the drive belt cover.  Install and tighten the

knob on the drive belt cover.

Replacing the Drive Motor

1.  Disconnect the motor from all electrical power.  Un-

plug the motor if it is plugged into a socket.  Shut
off the power to the branch and remove the con-
nection to the junction box if the motor is hard wired
to the branch.

2.  Remove the drive belt from the drive motor pulley

(see 

Changing the Drive Belt

).

3.  Remove motor pulley.
4.  Open the motor junction box and disconnect the

power cord wires from their terminals.

5.  Remove the nuts, washers and bolts that secure the

motor to the mounting plate.

6.  Installation of a new motor is a reversal of the above

steps.

Adjusting the

Counterbalance Spring

The counterbalance spring is located at the right,

rear of the saw head.  The counterbalance spring is

Содержание J-7040

Страница 1: ...nch x 16 Inch Horizontal Band Saw Models J 7020 J 7040 WHM TOOL GROUP Inc 427 New Sanford Road LaVergne Tennessee 30786 Part No M 414472 Ph 800 274 6848 Revision A2 04 09 www wmhtoolgroup com Copyrigh...

Страница 2: ...In the event you choose to have the product returned you will be responsible for the shipping and handling costs of the return HOW STATE LAW APPLIES This warranty gives you specific legal rights you...

Страница 3: ...xture and Quantity 11 Adjustments 11 Blade TrackingAdjustment 11 Factory or Field Procedure 11 Blade Guide BearingAdjustment 12 Test Cutting to Verify Adjustment Accuracy 13 Adjustment of the Limit Sw...

Страница 4: ...2 H P 3 phase 220 440V Blade Size 1 x 035 x 135 Blade Guides Adjustable 6 point contact combination bearing and carbide Blade Wheels 14 diameter cast iron Dimensions Length 79 Width 31 Height 41 Ship...

Страница 5: ...when practical It is safer than using your hands and it frees both hands to operate the machine 12 Never brush away chips while the machine is in operation 13 Keep work area clean Cluttered areas inv...

Страница 6: ...e 2 All doors shall be closed all panels replaced and other safety guards in place prior to the machine being started or operated 3 Be sure that the blade is not in contact with the workpiece when the...

Страница 7: ...ne has been discon nected see figure 4 6 The rate at which the saw head moves downward is controlled by a hydraulic feed rate control located on the top rear of the saw head see figure 3 7 A coolant p...

Страница 8: ...ade Efficiency for more information on cutting efficiency Figure 3 Controls Saw Head Lift Handle Control Box Blade Tensioning Hand Wheel Vise Clamping Hand Wheel Blade Guide Supports Drive Motor Blade...

Страница 9: ...at its most efficient rate and allow the saw to complete the cut see Evaluating Blade Effi ciency The blade is now considered ready for regular service Work Setup Securing the Workpiece for Square Cut...

Страница 10: ...op is used to set up the saw for making multiple cuts of the same length see figure 8 Install and adjust the work stop as follows 1 Insert the end of the stop rod in the hole in the front right side o...

Страница 11: ...tion To adjust the blade tracking refer to the following procedures Blade Tracking Adjustment Blade tracking has been tested at the factory Ad justment is rarely required when the blade is used prop e...

Страница 12: ...e damage or inaccurate cuts It is always better to try a new blade when cutting performance is poor If performance remains poor af ter changing the blade make the necessary adjust ments If a new blade...

Страница 13: ...sition the bearing by turning the bushing Set the clearance at approximately 0 001 inch The blade should be in a vertical position between the bearings See figure 13 5 Tighten the center locking screw...

Страница 14: ...the saw at low speed and observe the track ing of the blade If tracking needs to be adjusted refer to Blade Tracking Adjustment 7 Adjust the bearings on the upper edge of the blade until they just con...

Страница 15: ...spring pivot post Adjust the tension as required 3 Tighten the two nuts against the pivot post 4 The saw can now be returned to service Replacing the Drive Wheel 1 Remove the blade see Changing Blade...

Страница 16: ...support but cannot touch the bottom surface of it when the sawblade is cutting a workpiece Replacement of the Wire Brush 1 Loosen four knobs securing the blade cover Lift the cover and swing it backwa...

Страница 17: ...saw is disconnected from the power source orthatthefuseshavebeenremovedorbreak ers tripped in the circuit in which the saw will be connected Make sure you put a warning placard on the fuse or circuit...

Страница 18: ...18 Figure 24 Model 7040 cut off saw wiring diagram Figure 25 Connection diagram for 3ph motor...

Страница 19: ...o high for feed pres sure 2 Blade is too coarse Suggested remedy 1 Clamp work securely 2 Check Machinist s Handbook for speed feed appropriate for the ma terial being cut 3 Check Machinist s Handbook...

Страница 20: ...pitch too coarse for workpiece 2 Feed too slow feed too fast 3 Workpiece vibrating 4 Gullets loading up with chips 1 Blade tension too high 2 Drive belt tension too high 3 Blade too coarse for workpie...

Страница 21: ...21 Exploded View Base...

Страница 22: ...et 1 ITEM PART NO NO DESCRIPTION QTY 1 J 5712251 Foot Left 1 2 J 5712261 Foot Right 1 3 J 5712271 Coolant Reservoir 1 3 1 5519485 Stopper PT 3 8 1 4 Coolant Pump 1 J 5712281 115 220 1 Phase J 5712921A...

Страница 23: ...0 J 5713021Electrical Cabinet Door 1 70 1 5519499 Knob 1 70 2 5519500 Plane 1 71 Overload 1 5507542 Model J 7020 115V 1 ph 5713031 Model J 7020 220V 1 ph 5512660 Model J 7040 220V 3 ph 5712661 Model J...

Страница 24: ...5713331 Electric Lamp 1 202 5713341 Start Switch 1 203 5713351 Stop Switch 1 204 5713361 Down Switch 1 205 5713371 E M valve complete 1 215 5712301 Hex Hd Screw 2 216 5712401 Flat Washer 16 217 571250...

Страница 25: ...25 Exploded View Head...

Страница 26: ...713851A Right Blade Guide Brkt 2 124 1 5519684 Tube 2 Parts List Head ITEM PART NO NO DESCRIPTION QTY ITEM PART NO NO DESCRIPTION QTY 79 5713381 Screw 1 4 x 3 8 4 80 J 5713391 Blade Wheel Cover 1 80 1...

Страница 27: ...714141 Hose Clamp 2 151 5713651 Spring Washer 1 4 4 152 5714161 Screw 1 4 x 1 2 4 153 5628371 Spring Washer 1 2 4 154 5714181 Gib 2 155 5714191 Screw 1 2 x 3 4 1 156 5714211 Screw M8 x 20 4 156 1 5519...

Страница 28: ...12881 Spring Washer 1 2 4 232 5517141 Eccentric Shaft Bushing 2 233 5517140 Center Shaft Bushing 2 234 5713861 Ball Bearing 6201ZZ 8 235 5713761 Washer 1 2 4 236 5519696 Arm Stop 1 236 1 5711091 Nut 1...

Страница 29: ...29...

Страница 30: ...30...

Страница 31: ...31...

Страница 32: ...32 WMH Tool Group Inc 427 New Sanford Road LaVergne Tennessee 30786 Ph 800 274 6848 www wmhtoolgroup com...

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