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All electrical service work on 

your JET sander should be performed by a 
qualified, licensed electrician who is familiar with 
all safe standard electrical installation practices 
and all applicable electrical codes. This includes 
local electrical codes which may affect the 
connection and operation of the sander in your 
specific manufacturing operation.

 

9.1

  Single phase electrical hookup 

When connecting your machine to single phase 
power, you may be connecting to either 115 or 230 
volts, depending upon the motor type provided. Local 
codes may, or may not, permit the use of a plug type 
of connection for your machine. Where a plug 
connection is permitted, the following installation 
practices must be followed: 

1.  The plug used must be a grounding type of plug. 

That is, on a 115 volt single phase connection, 
the plug must be a three-prong plug with two flat, 
parallel blades for the power wires and a single 
rounded or U-shaped prong for the ground 
connection. On 230 volt single phase 
connections, the lug must be a three prong plug 
with two flat blades in tandem to carry the 
current, and a third round or U-shaped prong for 
the ground connection. 

2.  The service branch to which the plug is 

connected must be a branch with a separate 
ground wire so the grounding prong of the plug 
can be connected to ground effectively. 

Note: Local electrical codes in many jurisdictions 
DO NOT ALLOW THE USE OF PLUG TYPE 
CONNECTIONS FOR SINGLE PHASE POWER 
WHEN THE MACHINE IS USED IN A COMMERCIAL 
OR INDUSTRIAL ESTABLISHMENT. 

 

 In these cases you must connect your machine to the 
service branch using a hardwired junction box 
connection. 

Motor rotation 

The motor's rotation should result in the belt sander 
moving downward and the disc sander rotating 
counterclockwise. 

Voltage conversion 

Single phase machines are pre-wired for 115V or 
230V per customer request. If it becomes necessary 
to change the voltage, remove the back cover from 
the base and place the machine on its side. Remove 
the terminal cover from the motor. Rewire the motor 
according to the motor connection diagram in section 
12.1. Different electrical plugs are required depending 
on which voltage you select. This completes the 
voltage conversion process.

 

Circuit protection 

Where the service branch is protected with a fuse or 
circuit breaker that has too high a value to offer 
protection to the motor supplied, a fuse or circuit 
breaker box should be used at the point where the 

machine connection is made and the time delay fuse 
or circuit breaker should be a value just slightly higher 
than the maximum load current draw. 

9.2

  Three phase electrical hookup 

1.  Be certain the power to the branch you are 

connecting is off and locked out, so power cannot 
be reestablished accidentally. 

2.  Connect the ground wires. These wires will be 

either green, or green with a white stripe. 

3.  Connect the remaining three cable wires to the 

three power wires in the service branch. 

4.  Reestablish the power to the branch. 

Motor rotation 

The motor should be turning counterclockwise, the 
belt sander should be moving downward and the disc 
sander should be turning clockwise. If this is the case, 
the machine can be considered wired correctly. If the 
motor is not turning in the correct direction, take the 
following corrective action: 

1.  Disconnect power in the branch again and be 

certain it cannot be accidentally turned on while 
you correct the wiring. 

2.  Reverse ANY TWO of the power wires to the 

machine. 

3.  Reestablish the power to the machine. 

4.  Turn the machine on. The motor should now be 

turning in the correct direction.  

Voltage conversion 

Three phase machines are pre-wired for 230V or 
460V per customer request. If it becomes necessary 
to change the voltage: 

1.  Remove back cover from the base and place 

machine on its side.  

2.  Remove terminal cover from motor. Rewire the 

motor according to the motor connection 
diagram in section 12.2.  

3.  Replace the current magnetic switch with the 

460V switch (p/n 4202A-5095, purchased 
separately – see your dealer or contact JET to 
order). 

4. This completes the voltage conversion 

process. 

Circuit protection 

Where the service branch is protected with a fuse or 
circuit breaker that has too high a value to offer 
protection to the motor supplied, a fuse or circuit 
breaker box should be used at the point where the 
machine connection is made and the time delay fuse 
or circuit breaker should be a value just slightly higher 
than the maximum load current draw. 

 

 

Содержание J-4200A

Страница 1: ...Sanders Models J 4200A J 4300A J 4400A J 4200A 2 J 4301A J 4401A J 4202A J 4200A Disc Belt Sander J 4300A Belt Sander J 4400A Disc Sander JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 41...

Страница 2: ...te More Information JET Wilton and Powermatic are consistently adding new products For complete up to date product information check with your local distributor or visit the JET Wilton or Powermatic w...

Страница 3: ...phase electrical hookup 16 9 2 Three phase electrical hookup 16 10 0 Troubleshooting 17 11 0 Replacement parts 18 11 1 1 Model J 4200A Belt and Disc Sander Assembly Exploded View 18 11 1 2 Model J 42...

Страница 4: ...h comply with ANSI Z87 1 specifications Use of eye wear which does not comply with ANSI Z87 1 specifications could result in severe injury from the breakage of the eye protection 2 Wear proper apparel...

Страница 5: ...SI Z87 1 specifications could result in severe injury from the breakage of the eye protection 2 Wear leather safety gloves arm guards leather aprons and safety shoes 3 A dust collection system is reco...

Страница 6: ...d productively You will note there are several types of electrical systems available for these machines All of these systems are equally effective in providing power to the grinding mechanism however...

Страница 7: ...9x17x42 3 4 in 1070x725x4250mm Dimensions w platen vertical depthxWxH 19x16x57 1 2 in 475x400x1437mm 19x16x57 1 2 in 475x400x1437mm Dimensions w platen Horizontal depthxWxH 25 1 2x16x43 in 637x400x107...

Страница 8: ...aten and at 45 downward essentially 90 45 or 135 total to the platen Never adjust the table angle while the sander is running Always turn the motor off before adjusting the table angle To Tilt the Bel...

Страница 9: ...ngle to any required angle between 20 upward and 45 downward 3 Lock the two locking knobs underneath the table Figure 4 Disc sander table adjustment 6 6 Use of the Miter Gauge The miter gauge can be u...

Страница 10: ...acks more or less true JUST BECAUSE THE OLD BELT TRACKED CORRECTLY DOES NOT MEAN THE NEW BELT WILL Always check the tracking when replacing a belt 12 To adjust the tracking 12 1 Plug the machine back...

Страница 11: ...6 When accurately centered remove the rest of the protective backing and press the abrasive disc firmly against the drive disc so complete adhesive contact is made 7 Reconnect the power to the machin...

Страница 12: ...1 16 inch away from the table then tighten BOTH of the set screws by inserting the hex wrench through the hole in the disc guard casting 15 Rotate the machine back onto its base and secure it with al...

Страница 13: ...or DEATH if proper knowledge and precautions are not used Electrical instructions are included in section 9 0 Electrical connections 6 Machines with belts are shipped with the belts in slack conditio...

Страница 14: ...le or adjustable machinist s square against either the left or right edge of the belt or platen and measure the distance to the miter slot edge See Figure 19 4 Move the measuring device to the opposit...

Страница 15: ...the belt according to instructions in section 7 1 Belt replacement 10 Reinstall the guards and covers 11 Check and adjust the table angles and miter slot squareness according to table adjustment inst...

Страница 16: ...required depending on which voltage you select This completes the voltage conversion process Circuit protection Where the service branch is protected with a fuse or circuit breaker that has too high a...

Страница 17: ...s out of adjustment Adjust the belt tracking Too much belt tension Loosen the tension until the belt is just taut Not enough belt tension Tighten the tension until the belt is more taut Belt is jointe...

Страница 18: ...rvice department call 1 800 274 6848 Monday through Friday see our website for business hours www jettools com Having the Model Number and Serial Number of your machine available when you call will al...

Страница 19: ...sher M8 9 29 TS 1490041 Hex Cap Screw M8x25 3 30 5508435 Stud M10 1 31 TS 1550071 Flat Washer M10 4 32 5508436 Acorn Nut and Handle 1 33 TS 2361061 Lock Washer M6 3 34 TS 1482031 Hex Cap Screw M6x16 3...

Страница 20: ...dler Drum Spacer 2 84 J 5508459 Idler Pin Bracket 1 85 TS 0367061 Roll Pin 1 4 x1 1 4 2 86 5052001 Block 2 87 5052061A Idler Drum 2 88 5508434 Pointer 1 89 5508451 Clamp with Pins 2 90 4200A 090 Roll...

Страница 21: ...21 11 2 1 Model J 4300A Belt Sander Assembly Exploded View...

Страница 22: ...1490041 Hex Cap Screw M8x25 3 30 5508435 Stud M10 1 31 TS 1550071 Flat Washer M10 4 32 5508436 Acorn Nut and Handle 1 33 TS 2361061 Lock Washer M6 3 34 TS 1482031 Hex Cap Screw M6x16 3 35 5508439 Prel...

Страница 23: ...with Lock Nut 1 76 TS 2342121 Nylon Lock Hex Nut M12 2 77 5508460 Bearing Lock Nut 1 78 J 5051591A Idler Drum Guard 1 79 5508462 Stud 1 80 5508463 Clamp Bar 2 81 J 5052121 Bottom Guard 1 82 TS 236106...

Страница 24: ...24 11 3 1 Model J 4400A Disc Sander Assembly Exploded View...

Страница 25: ...8x20 1 18 4400A 018 Glue Bushing 1 22 TS 1540071 Hex Nut Full M10 4 23 TS 2210801 Hex Cap Screw M10x80 4 24 TS 1550071 Flat Washer M10 8 25 J 5508447 Base 1 27 TS 2361101 Lock Washer M10 4 28 5508450...

Страница 26: ...26 11 4 1 Base Assembly Model J 4300A 1 Phase Exploded View...

Страница 27: ...418 Strain Relief Bushing 6N3 4 1 19 4200A B320 Cover 1 20 4200A B321 Pan Head Bolt w Flange M6x12 3 21 TS 1540041 Hex Nut M6 3 22 9133081 Power Cord 1PH 1 23 TS 1540031 Hex Nut M5 2 24 TS 0733203 Loc...

Страница 28: ...28 11 5 1 Base Assembly Model J 4300A 3 Phase Exploded View...

Страница 29: ...c Switch 1 5HP 230V 3PH 1 9 4 4202A 5095 Magnetic Switch 1 5HP 460V 3PH 1 10 TS 1490021 Hex Cap Screw M8x16 4 11 J 5511729 Large Cover 1 12 4200A 5093 Strain Relief PG13 5 2 13 J 5052431 Motor Mountin...

Страница 30: ...30 11 6 1 Base Assembly Model J 4200A 4400A 1 Phase Exploded View...

Страница 31: ...Port 2 1 20 4200A B321 Pan Head Bolt w Flange M6x12 3 21 TS 1540041 Hex Nut M6 3 22 9133081 Power Cord 1PH 1 23 TS 1540031 Hex Nut M5 2 24 TS 0733203 Lock Washer Ext M5 2 25 4200A B325 Pan Head Screw...

Страница 32: ...32 11 7 1 Base Assembly Model J 4200A 4400A 3 Phase Exploded View...

Страница 33: ...c Switch 1 5HP 460V 3PH 1 10 TS 1490021 Hex Cap Screw M8x16 6 11 J 5511729 Large Cover 1 12 4200A 5093 Strain Relief PG13 5 2 13 J 5052431 Motor Mounting Plate 1 15 TS 2360121 Flat Washer M12 4 16 TS...

Страница 34: ...34 12 1 Electrical schematic single phase...

Страница 35: ...35 12 2 Electrical schematic 3 phase...

Страница 36: ...36 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com...

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