Jet IBGB-248 Скачать руководство пользователя страница 16

 16 

10.4

  Changing wheels 

The  JET  bench  grinder  comes  equipped  with  a 
general  purpose  grinding  wheel.  Wheels  vary 
according to types of abrasive, hardness, grit size, 
and structure. Contact your local distributor for the 
proper grinding wheel or wire wheel brush for your 
application. 

If you replace a wheel, obtain one with a safe rated 
speed  at  least  as  high  as  the 

NO

 

LOAD RPM 

marked  on  the  grinder's  nameplate.  The 
replacement  wheel  must  be  8”  OD  x  1”  W  x  5/8” 
Bore. 

The  bench  grinder  will  accept  most  polishing, 
buffing,  and  wire  wheels  available  at  dealers  and 
hardware stores. 

 The use of any other accessory 

is not recommended and may result in serious 
injury. 

To change a wheel 

(see Figure 10-2)

1.  Disconnect grinder from power source. 

2.  Loosen  spark  guard  (B)  and  tool  rest  (C)  and 

move them away from the wheel. 

3.  Remove  wheel  guard  using  a  cross-point  or 

flathead screwdriver. 

4.  Stabilize  wheel  by  placing  a  wood  wedge 

between wheel and tool rest. 

 

Figure 10-2:  wheel replacement 

5.  Unscrew arbor nut (D) with wrench. 

Note

: Left-

hand threads; turn nut 

clockwise

 to loosen. 

6.  Remove outer flange (E), wheel (F), and inner 

flange. 

7.  Clean flanges. Check the flanges to make sure 

they are flat. Wheel flanges that are not flat will 
cause the wheel to wobble. 

8.  Inspect the new grinding wheel and perform a 

“ring test” 

(sect. 10.3).

 Do not install a damaged 

wheel. 

9.  Install inner flange, wheel (F), outer flange (E) 

and nut (D) on the shaft. Tighten nut counter-
clockwise. 

 

Do not overtighten nut; this 

may  cause  the  wheel  to  crack.  Maximum 
safe torque on nut is 20 lbf•ft (270 kgf•cm).

 

10.  Reinstall wheel guard. Adjust spark guards and 

tool rests to 1/16" clearance from wheel. 

10.5

  Wheel balancing 

With  the  grinder 

unplugged  from  the  power 

source

, and arbor nut snugged down, rotate wheel 

by hand and observe its motion.  

A grinding wheel has proper balance when: 

1.  The wheel’s outside face spins true and round; 

that  is,  its  circumference  rotates  concentric  to 
the arbor. 

2.  There is no side-to-side wobble.  

The  operator  who  takes  time  to  patiently  perform 
needed  adjustments  will  be  rewarded  by  a  wheel 
running true, and accurate grinding of work pieces. 

10.5.1

  Adjusting concentricity  

If the outside face is not rotating concentric to arbor, 
try  shifting  the  wheel  closer  to  arbor  centerline 
before tightening the nut. 

Another method of achieving concentricity is the use 
of a wheel dresser. “Dressing” is the removal of the 
current layer of abrasive to expose a fresh surface. 
A wheel dresser is also used to “true” a wheel; that 
is, to make the grinding surface parallel to the tool 
rest,  so  the  entire  wheel  face  presents  an  even 
surface  to  the  work  piece.  Proper  use  of  a  wheel 
dresser  will  eliminate  high  spots  and  result  in 
concentric  rotation  about  the  arbor,  as  well  as 
minimize vibration. See 

sect. 10.6

.  

10.5.2

  Correcting side-to-side wobble 

The  IBGB  series  Grinders  have  large,  machined 
flanges,  making  wobble  unlikely  if  a  good  quality 
grinding wheel is used. Should a wheel exhibit need 
for adjustment: 

1.  Loosen nut and rotate the outer flange a little. 

Snug  the  nut  and  spin  the  wheel  by  hand  to 
check. 

2.  If wobble still exists, continue repeating step 1, 

rotating outer flange incrementally in the same 
direction. See Figure 10-3. Make sure to keep 
the wheel in the same position each time. 

3.  If complete rotation of outer flange has proved 

ineffective, remove nut, outer flange, and wheel 
(keep  wheel  in  same  orientation  by  placing  a 
pencil  mark  on  it  somewhere  for  reference). 
Then rotate inner flange about 90° and repeat 
the above steps for the outer flange. 

Содержание IBGB-248

Страница 1: ...r with Belt Sander Models IBGB 248 248VS 436 436VS JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 577248 Ph 800 274 6848 Edition 3 07 2019 www jettools com Copyright 2019 JET Variable speed model IBGB 436VS shown This pdf document is bookmarked ...

Страница 2: ...hol or any medication 12 Make certain the switch is in the OFF position before connecting the machine to the power supply 13 Make certain the machine is properly grounded 14 Make all machine adjustments or maintenance with the machine unplugged from the power source 15 Remove adjusting keys and wrenches Form a habit of checking to see that keys and adjusting wrenches are removed from the machine b...

Страница 3: ...the blotter label from either side of a grinding wheel 40 Allow abrasive wheel to reach full RPM before starting the grinding operation 41 Do not crowd the work so that the wheel slows 42 Tool rests should be adjusted to approximately 1 16 from wheel surface 43 Do not grind on the side of a wheel do all work on the grinding face or edge near the tool rest 44 Do not grind aluminum or magnesium as t...

Страница 4: ... 0 Operation 14 9 1 Operating controls 14 9 2 Precautions 15 10 0 User maintenance 15 10 1 Installing replacing sanding belt 15 10 2 Care of grinding wheels 15 10 3 Ring test 15 10 4 Changing wheels 16 10 5 Wheel balancing 16 10 6 Dressing the wheel 17 10 7 Wire wheel brushes 17 10 8 Cleaning 17 10 9 Tension lever tightness 17 10 10 Lubrication 17 10 11 Additional servicing 17 11 0 Optional access...

Страница 5: ... used in accordance with the instructions set forth in this document The operator is encouraged to familiarize him herself with ANSI B7 1 Safety Requirements for Use Care and Protection of Abrasive Wheels If there are questions or comments please contact your local supplier or JET JET can also be reached at our web site www jettools com Retain this manual for future reference If the machine transf...

Страница 6: ...aterial Aluminum oxide Belt sander Sanding belt size L x W 48 x 2 in 1219 x 50 8 mm 36 x 4 in 914 4 x 101 6 mm Sanding belt grit provided 80 Belt speed SFPM 1178 4712 4 712 942 3769 3 769 Sanding belt material Aluminum oxide Sanding table tilt 45 deg down Sanding table size 4 11 32 x 2 15 16 in 110 x 75mm 6 5 16 x 2 15 16 in 160 x 75mm Tool rest tilt 45 deg down Tool rest size L x W 3 1 8 x 2 5 8 ...

Страница 7: ...rical codes 2 The specified values are emission levels and are not necessarily to be seen as safe operating levels As workplace conditions vary this information is intended to allow the user to make a better estimation of the hazards and risks involved only L length W width H height D depth OD outside diameter n a not applicable The specifications in this manual were current at time of publication...

Страница 8: ...8 4 2 Machine dimensions work area Figure 4 2 dimensions for IBGB 248 248VS primary dimensions in millimeters Figure 4 3 dimensions for IBGB 436 436VS primary dimensions in millimeters ...

Страница 9: ...art no IBGB248 HP or IBGB436 HP Qty K Tool rest for sanding belt 1 L Flat washer 3 8 1 M Adjustable handle 3 8 x 5 8L 1 N Stand off 1 O Socket hd cap screw 5 16 x 1 2 1 P Flat washer 5 16 1 R Ext tooth lock washer M8 1 S Bracket plate 1 T Flat washer 5 16 1 U Adjustable handle 5 16 x 1L 1 Figure 5 3 Dust port package Qty Dust port 1 Truss head screw 3 16 x 3 8 3 Figure 5 4 Additional items Qty V E...

Страница 10: ...hole centers for mounting 2 Insert M10 or 3 8 bolts through the holes and secure with washers and nuts An optional JET pedestal stand not included is available for your grinder See sect 11 0 IMPORTANT The grinder s base plate contains ventilation holes for heat dissipation This is especially important on the variable speed models as it helps keep the circuit board at an acceptable temperature Thes...

Страница 11: ... 5 with 6mm hex wrench and lower sanding arm to horizontal position 3 Turn stand off in or out as needed until sanding arm is level with workbench 4 Tighten hex nut against sanding arm to secure setting of stand off 6 10 Sanding tool rest Loosen screw A Figure 6 5 with 6mm hex wrench and lower sanding arm to horizontal position Install tool rest as shown in Figure 6 5 using a 6mm hex wrench Note T...

Страница 12: ...unded Failure to comply may cause serious or fatal injury Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug Repair or replace damaged or worn cord immediately 2 Grounded cord connected tools intended for use on a supply circuit having a nominal rating less than 150 volts This tool is intended for use on a circuit that has an outlet...

Страница 13: ...move existing plug from power cable and attach a UL CSA listed plug designed for 230V power 8 0 Adjustments 8 1 Eye shield tilt adjustment 1 Loosen lock knob A1 Figure 8 1 2 Adjust eye shield A2 to desired tilt angle 3 Tighten lock knob Figure 8 1 eye shield adjustment 8 2 Spark guard As the wheel wears down the spark guard must be re adjusted to maintain a 1 16 distance Refer to Figure 8 1 1 Loos...

Страница 14: ...al position Workpieces of any length can be worked on the belt and against the platen The table or tool rest should be tightened in place and used to support the workpiece The table can tilt down to 45 degrees and may also be used as a fence for workpiece support when sanding arm is horizontal The general purpose 80 grit sanding belt is useful for many applications including radiusing deburring an...

Страница 15: ...e the entire width of the belt to reduce wear in one place 3 At all times keep hands and fingers away from pinch points 10 0 User maintenance For safety turn switch to OFF and remove plug from power source outlet before performing maintenance on the grinder sander If the power cord is worn cut or damaged in any way have it replaced immediately 10 1 Installing replacing sanding belt 1 Disconnect gr...

Страница 16: ... With the grinder unplugged from the power source and arbor nut snugged down rotate wheel by hand and observe its motion A grinding wheel has proper balance when 1 The wheel s outside face spins true and round that is its circumference rotates concentric to the arbor 2 There is no side to side wobble The operator who takes time to patiently perform needed adjustments will be rewarded by a wheel ru...

Страница 17: ...rrs and paint from metal Use coarse wire brushes for hard cleaning jobs Use fine wire brushes for polishing and finish work When the brush tips become dull reverse the brush on the grinder 10 8 Cleaning Metal shavings may still be hot from recent grinding operations Make sure shavings and debris are cold before cleaning the grinder Use a brush or rag to clear shavings not bare hands Avoid use of t...

Страница 18: ...all JET at the phone number on the cover 578172 578173 578100 Stand for Grinders Deluxe Stand for Grinders Flexible 3W LED Lamp includes two 1 4 x 3 8 mounting screws The following accessories are for using the Grinder with the JET 414800 JDCS 505 Dust Collection Stand 414825 Reducer 3 in to 2 5 in 414811 0 6M Hose Heat Resistant ø2 5 x 24 4 in ...

Страница 19: ...it breakers trip Too many electrical machines running on same circuit Turn off other machines and try again Use dedicated circuit if necessary Incorrect fuse Try time delay fuse or go to circuit with higher rated fuse or circuit breaker Wheel s cannot rotate because of obstruction Unplug and turn wheel by hand to ensure free movement Clear any obstructions and restart Undersized extension cord Use...

Страница 20: ...nder firmly to bench or stand Sanding belt will not tension or de tension properly Tension rod is sticking movement obstructed Clean any debris from tension rod and spring area Lubricate spring if needed Spring is worn or damaged Replace spring Set screw which holds tension rod to wheel carrier is loose Tighten set screw Table 3 12 2 Digital readout error codes Variable speed models Message Possib...

Страница 21: ...through Friday 8 00 a m to 5 00 p m CST Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately Non proprietary parts such as fasteners can be found at local hardware stores or may be ordered from JET Some parts are shown for reference only and may not be available individually ...

Страница 22: ...22 13 1 1 IBGB 248 Sander Grinder Exploded View ...

Страница 23: ...B248 28 Drive Wheel Cover 1 29 IBGB248 29 Sanding Belt W 2 x L 48 80 Grit 1 30 IBGB248 30 Key Dbl Rd Hd 3 16 x 3 16 x 1 1 4 1 31 IBGB248 31 Drive Wheel Dia 5 x W 2 1 32 TS 0267041 Set Screw 1 4 20 x 3 8 1 33 IBGB248 33 Truss Head Screw 1 4 20 x 3 8 3 34 IBGB248 34 Positioning Plate 1 35 IBGB248 35 Spring Pin Dia 5 x 14 1 36 TS 0208061 Socket Hd Cap Screw 5 16 18 x 1 1 37 IBGB248 37 Sanding Belt Br...

Страница 24: ...citor 35µF 250V 1 79 IBG8 32 Spark Guard Left 1 80 IBG8 35 Eye Shield Plate 1 81 IBG8 33 Eye Shield 1 82 IBG8 34 Eye Shield Bracket Left 1 83 IBG8 36 Truss Head Screw 3 16 24 x 1 2 2 84 IBGB248 84 Dust Port Adapter 1 85 TS 154306 Wing Nut M8 1 86 IBGB248 86 Bracket Plate 1 87 TS 0720071 Lock Washer 1 4 2 88 TS 0207021 Socket Hd Cap Screw 1 4 20 x 1 2 2 89 IBGB248 89 Tool Rest 1 90 TS 0208021 Socke...

Страница 25: ...25 13 2 1 IBGB 248VS Sander Grinder Exploded View ...

Страница 26: ...heel Cover 1 29 IBGB248 29 Sanding Belt W 2 x L 48 80 Grit 1 30 IBGB248 30 Key 3 16 x 3 16 x 1 1 4 1 31 IBGB248 31 Drive Wheel Dia 5 x W 2 1 32 TS 0267041 Set Screw 1 4 20 x 3 8 1 33 IBGB248 33 Truss Head Screw 1 4 20 x 3 8 3 34 IBGB248 34 Positioning Plate 1 35 IBGB248 35 Spring Pin Dia 5 x 14 1 36 TS 0208061 Socket Hd Cap Screw 5 16 18 x 1 1 37 IBGB248 37 Sanding Belt Bracket 1 38 IBGB248 38 Bra...

Страница 27: ...2 Spark Guard Left 1 80 IBG8 35 Eye Shield Plate 1 81 IBG8 33 Eye Shield 1 82 IBG8 34 Eye Shield Bracket Left 1 83 IBG8 36 Truss Head Screw 3 16 24 x 1 2 2 84 IBGB248 84 Dust Port Adapter 1 85 TS 154306 Wing Nut M8 1 86 IBGB248 86 Bracket Plate 1 87 TS 0720071 Lock Washer 1 4 2 88 TS 0207021 Socket Hd Cap Screw 1 4 20 x 1 2 2 89 IBGB248 89 Tool Rest 1 90 TS 0208021 Socket Hd Cap Screw 5 16 18 x 1 ...

Страница 28: ...28 13 3 1 IBGB 436 Sander Grinder Exploded View ...

Страница 29: ...IBGB436 28 Drive Wheel Cover 1 29 IBGB436 29 Sanding Belt W 4 x L 36 80 Grit 1 30 IBGB436 30 Key Dbl Rd Hd 3 16 x 3 16 x 2 9 32 1 31 IBGB436 31 Drive Wheel Dia 4 x W 4 1 32 TS 0267041 Set Screw 1 4 20 x 3 8 1 33 IBGB248 33 Truss Head Screw 1 4 20 x 3 8 3 34 IBGB248 34 Positioning Plate 1 35 IBGB248 35 Spring Pin Dia 5 x 14 1 36 TS 0208061 Socket Hd Cap Screw 5 16 18 x 1 1 37 IBGB436 37 Sanding Bel...

Страница 30: ...citor 35µF 250V 1 79 IBG8 32 Spark Guard Left 1 80 IBG8 35 Eye Shield Plate 1 81 IBG8 33 Eye Shield 1 82 IBG8 34 Eye Shield Bracket Left 1 83 IBG8 36 Truss Head Screw 3 16 24 x 1 2 2 84 IBGB248 84 Dust Port Adapter 1 85 TS 154306 Wing Nut M8 1 86 IBGB248 86 Bracket Plate 1 87 TS 0720071 Lock Washer 1 4 2 88 TS 0207021 Socket Hd Cap Screw 1 4 20 x 1 2 2 89 IBGB436 89 Tool Rest 1 90 TS 0208021 Socke...

Страница 31: ...31 13 4 1 IBGB 436VS Sander Grinder Exploded View ...

Страница 32: ... Wheel Cover 1 29 IBGB436 29 Sanding Belt W 4 x L 36 80 Grit 1 30 IBGB436 30 Key 3 16 x 3 16 x 2 9 32 1 31 IBGB436 31 Drive Wheel Dia 4 x W 4 1 32 TS 0267041 Set Screw 1 4 20 x 3 8 1 33 IBGB248 33 Truss Head Screw 1 4 20 x 3 8 3 34 IBGB248 34 Positioning Plate 1 35 IBGB248 35 Spring Pin Dia 5 x 14 1 36 TS 0208061 Socket Hd Cap Screw 5 16 18 x 1 1 37 IBGB436 37 Sanding Belt Bracket 1 38 IBGB248 38 ...

Страница 33: ...2 Spark Guard Left 1 80 IBG8 35 Eye Shield Plate 1 81 IBG8 33 Eye Shield 1 82 IBG8 34 Eye Shield Bracket Left 1 83 IBG8 36 Truss Head Screw 3 16 24 x 1 2 2 84 IBGB248 84 Dust Port Adapter 1 85 TS 154306 Wing Nut M8 1 86 IBGB248 86 Bracket Plate 1 87 TS 0720071 Lock Washer 1 4 2 88 TS 0207021 Socket Hd Cap Screw 1 4 20 x 1 2 2 89 IBGB436 89 Tool Rest 1 90 TS 0208021 Socket Hd Cap Screw 5 16 18 x 1 ...

Страница 34: ...iagram for IBGB 248VS and IBGB 436VS C C M C C M 1 2 3 4 G 200MDF 125VAC 35uf 250VAC 200MDF 125VAC 35uf 250VAC Black Red Gray Yellow Green 115V 230V 1 3 2 4 G Black Red Gray Yellow Green S S Input Power Input Power M G Green 115V 230V ACN ACL U V W Operation panel Input Power Red White Black ...

Страница 35: ...itional action needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locator on the JET website More Information JET is constantly adding new products For complete up to date product information check with your local distributor or visit the JET website How State Law App...

Страница 36: ...36 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com ...

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