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Model

GHD-35PFV

Operation Manual

Total 1

page 1

Contents

1. Main use and features of the machine

2. Main technical data

3. Brief description of the driving system and its structure

4. Electrical system

5. Lubrication and coolant system

6. Hoisting and installation

7. Use and operation of the machine

8. Machine adjustment

9. Machine use and maintenance

10. Machine accessories

Содержание GHD-35PFV

Страница 1: ...GHD 35PFV DRILL PRESS Original GB Operating Instructions JPW Tool AG Tämperlistrasse 5 CH 8117 Fällanden Switzerland Phone 41 44 806 47 48 Fax 41 44 806 47 58 www jettools com M 50000966T 2016 04 ...

Страница 2: ... the machine 2 Main technical data 3 Brief description of the driving system and its structure 4 Electrical system 5 Lubrication and coolant system 6 Hoisting and installation 7 Use and operation of the machine 8 Machine adjustment 9 Machine use and maintenance 10 Machine accessories ...

Страница 3: ...ments is required 4 Ground wire of the machine shall be well connected When test running push jog button in slow spindle speed to check if direction of spindle revolution is correct 5 Machine must be stopped if spindle speed or feed rate change is necessary for the spindle speed is available frequency timing 6 Please check if cutting tool or work piece is well clamped before machining 7 The red mu...

Страница 4: ...mission efficiency 1 3 The spindle features good rigidity and good wear resisting and equipped withtool disassembly and balancing device 1 4 The worktable and spindle box could be turned round the column center line or worktable center line itself or horizontal shaft centerline by manual and could be moving up and down by manual or automatically 1 5 Spindle feed both in mechanical and in electrica...

Страница 5: ...e speed range r min 65 460 460 3250 9 Feed steps of the spindle Step 3 10 Feed range of the spindle mm r 0 1 0 2 0 3 11 Max travel of spindle box mm 285 12 Max stroke of worktable and its bracket mm 490 13 Rotation degree of spindle box in horizontal axes degree 45 14 Working area of the worktable L x W mm 500 420 15 Working area of the worktable of the base L x W mm 370 360 16 Numbers and width o...

Страница 6: ...cy button are located in the front of box the lever has an idle position The feed rate of speed change could be realized by shifting lever control one group slippage gears realize three kinds of feed Up and down movement of the worktable and spindle is completed by manual Of cause little adjustment for the height of the worktable could also be made by manual Two kinds of lubrication auto or manual...

Страница 7: ...1 mild steel 100 4 43 0 2 250 30 4 93 0 3 120 4 110 100 3 90 80 D s F 6 8 0 57 1 18 0 86 1 31 0 1 0 1 mm min mm KN n 1 64 12 16 2 88 1 97 0 2 850 700 0 1 0 2 0 2 3 84 2 63 0 2 1000 10 1 48 0 1 160 150 140 6 5 130 65 460 TOOL DISMOUNTING 460 3250 TOOL SETTING 0 x min OFF 19 21 20 18 17 16 14 15 13 6 1 2 4 3 5 7 8 9 11 10 12 23 22 worktable drawing 1 picture of appearance of machine base Operation M...

Страница 8: ...1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 18 19 21 22 20 15 23 27 25 26 24 drawing 2 picture of transmission Operation Manual Total 24 page 6 ...

Страница 9: ...l angle 4 23 55 left 4 23 55 left Class of Accuracy 8 7 7 8 8 9 8 8 8 Material 45 40Cr QT400 45 45 45 45 Heat treatment and hardness G42 HV500 T235 G42 G42 G42 Number on the drawing 8 9 10 11 12 13 14 Part drawing NO GHD35PFV 1 164 GHD35PFV 1 165 GHD35PFV 1 129 GHD35PFV 1 136 GHD35PFV 1 031 GHD35PFV 1 036 GHD35PFV 1 037 Number of teeth and starts 31 37 31 50 18 55 22 Module 1 5 1 5 1 5 1 5 2 2 2 D...

Страница 10: ...nt and hardness G52 G52 G52 G48 G48 T235 T235 Number on the drawing 22 23 24 25 26 27 28 Part drawing NO GHD35PFV 1 108 Number of teeth and starts 12 30 12 1 1 70 1 Module 2 5 2 2 5 1 5 1 5 2 5 1 5 Direction of helical angle 4 23 55 right 4 17 20 left 4 17 20 left 4 17 20 left Class of Accuracy 9 9 9 9 9 9 9 Material 45 45 45 45 45 45 45 Heat treatment and hardness T235 T235 T235 C42 T235 T235 C42...

Страница 11: ...22 21 20 19 18 17 16 1 11 6 2 3 4 7 8 10 9 12 13 14 15 23 5 drawing 3 picture of rolling bearing Operation Manual Total 24 page 9 ...

Страница 12: ... racing outside 15 35 11 1 D 10 180302K GB276 Deep racing ball bearing 15 42 13 1 D 11 180302K GB276 Deep racing ball bearing 15 42 13 1 12 2007106 GB297 Tapered roller bearing 30 55 17 1 13 7000109 GB276 Deep racing ball bearing 35 75 10 1 14 150204 GB277 Deep racing ball bearing with stop moving racing outside 20 47 14 1 15 180303K GB276 Deep racing ball bearing 17 47 14 1 16 7000103 GB276 Deep ...

Страница 13: ...Digital readout display RVP1 stop button SB3 Reverrsion SB5 Emergency button SB1 Timing button RW1 Positive revolution SB2 Indicator light HL1 HL2 operation panel fan M1 1 selection button for tapping SX1 power supply button QS1 transducer INV1 handle button SB4 pump button SX2 electric box B1 spindle motor M1 handle button SB4 limit switch SQ1 limit switch SQ3 operation panel limit switch SQ2 Ope...

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Страница 16: ...peration When auto feed moving spindle down 5 6mm press a push button at the end of either one of the three levers now feed clutch is engaged and indicator HL2 on the panel is lighted auto feed job is started When required drilling depth is reached the limited switch will be pressed then spindle returns automatically Press the push button of the lever once again auto feed will be stopped and the s...

Страница 17: ...R 01 1 SB4 Push button Homemade 1 SX1 2 Selection push button C2SS2 10B 10 2 SQ2 SQ3 Adjacent switch TL Q5MC1 2 KM1 KM2 Contactor AS12 30 01 20 AC24V 2 HL1 HL2 Single lamp AD17 16AC24V 2 EL1 Illuminating light 25W AC24V 1 T1 Transformer JBK5 160TH 400 24 27 27 9 1 R1 Resistor RT 2W62Ω 1 V1 Diode IN5404 1 U1 Control panel WJ1 8 4F 1 QL1 Bridge wiring QL5A200V 1 RVP1 S1 Tachometer RSD 27 1 INV1 Tran...

Страница 18: ...ot be reversed or inclined and must not be strongly stroked when lift up the machine Considering small size of the bottom and higher size of the height of the machine package therefore moving the machine by roller is forbidden Lifting by a crane or by forklift is recommended Please refer to the diagram 7 for the machine lifting A soft pad between machine and wire cable is necessary in order to avo...

Страница 19: ...l for worktable up and down Oiling once for each shift Changing grease once every 3 month Changing grease once every 3 month lubrication period Oiling once for each shift drawing 6 picture of lubrication Chart of lubrication position Main drive parts Surface of upright column Surface of main spindle sleeve Worm wheel for spindle box up and down Feed drive parts No of lubrication position lubricati...

Страница 20: ...10 50 30 40 0 10 20 40 30 20 50 mm r 0 30 0 20 0 10 10 30 40 50 10 20 0 30 20 50 40 drawing 7 picture of hoisting Operation Manual Total 24 page 18 ...

Страница 21: ...310 1600x1000 10 50 30 40 0 10 20 40 30 20 50 mm r 0 30 0 20 0 10 10 30 40 50 10 20 0 30 20 50 40 Operation Manual drawing 8 picture of installation of machine Total 24 page 19 ...

Страница 22: ...trolled by a knob 12 Push forward the knob 12 to the spindle box direction when tool mounting is required As for dismounting tool cutters pull out the knob 12 hold the tool cutter by left hand meanwhile turn the feed lever 5 by right hand then the spindle quill goes up rapidly the tool cutter will fall down until tool taper shank strokes the shaft of spindle In case too tight mesh between tool sha...

Страница 23: ...d will be stopped immediately 7 5 Cutting depth control For the batch production you need control cutting depth A scale in front of spindle box could meet your requirements Loosening knurled screw 21 by turning knob 4 moving the scale to the required depth then fastening the knurled screw 21 Now the machining depth could be controlled 7 6 Tapping Put the Selection Switch 17 on the tapping position...

Страница 24: ...located at the left side of the spindle box Balance force shall be adjusted to the point that the spindle together with its tool shall not go down itself when spindle stops go up a little bit shall be much better Over springiness or less needs adjustment Simply loosening the screw on the cover of spring box turn the spring box cover the spring could be either fastening or loosening Fastening screw...

Страница 25: ...g machining using a normal drill for spot facing job will cause vibration However it will have a better result for the spot facing machining if reducing the rear angle of the normal drill with two different angles and going down the cutting speed and feed rate 9 6 Temperature of motor will be increased so quickly when tapping due to frequently motor direction be changed Therefore rapid and continu...

Страница 26: ...t is forbidden to us gasoline or kerosene or diesel oil to clean electric components We suggest to use those no erosion and not be easily burned liquid such as carbon tetrachloride etc 10 Machine accessories No Description Specification standard Q ty Remark 1 Drill chuck with spanner 1 13 GB6087 1 2 Adapter for drill check 1 3 Adaptor 4 3 JB3477 1 4 Adaptor 4 2 JB3477 1 5 Adaptor 3 1 JB3477 1 6 Ta...

Страница 27: ...Vertical Drilling Machine Model GHD 35PFV Packing list Max Drilling Diameter 35mm Series Number ...

Страница 28: ...87 1 piece 3 Drill check adaptor 1 piece 4 Tool shank adaptor 4 3 JB3477 1 piece 4 2 JB3477 1 piece 3 1 JB3477 1 piece 5 Taper wedge for shank Wedge 1 JB3482 1 piece Wedge 3 JB3482 1 piece 6 Double end wrench 21 24 GB4388 1 piece 7 Battery SR44 1piece 8 Fuse φ5 25 5A 3A 1A 2 pieces each 16 Operation manual 1 piece Quality certificate 1 piece Packing list 1 piece Inspector of t he pa cking Date ...

Страница 29: ...Vertical Drilling Machine Model GHD 35PFV Ancillary page of Operation Manual Max Drilling Diameter 35 mm Series Number ...

Страница 30: ... 1帽 14 力市 76 飞画四 74 叫且咀 NKu E 咱也 m E A l s 文盼酣坡 2 h 平反1 At 现 m LJm Z J 秽 4 EEl J 虹回 26 13 12 125 141 214 Parts Breakdown For GHD 35PFV Drill Press Drawing 1 ...

Страница 31: ...HD35PFV 1 027 Bearing 2007106 1 28 GHD35PFV 1 028 Bearing seat 1 29 GHD35PFV 1 029 Hexagon socket head cap screws M6x16 4 30 GHD35PFV 1 030 Seal ring B30x47x7 1 31 GHD35PFV 1 031 Feed gear 1 32 GHD35PFV 1 032 External circlip 1 33 GHD35PFV 1 033 External circlip 1 34 GHD35PFV 1 034 Washer 1 35 GHD35PFV 1 035 Bearing 7000109 1 36 GHD35PFV 1 036 Gear 1 37 GHD35PFV 1 037 Gear 1 38 GHD35PFV 1 038 Bear...

Страница 32: ... GHD35PFV 1 091 Motor 1 5kW 1 92 GHD35PFV 1 092 Splash device 1 93 GHD35PFV 1 093 Screw M6x10 2 94 GHD35PFV 1 094 Hexagon socket head cap screws M5x14 3 95 GHD35PFV 1 095 Connecting plate 1 96 GHD35PFV 1 096 Gear 1 97 GHD35PFV 1 097 Teleflex screw 1 98 GHD35FPV 1 098 Handle 1 99 GHD35FPV 1 099 Taper pin 4x35 1 100 GHD35FPV 1 100 Hexagon socket head cap screws M6x16 4 101 GHD35FPV 1 101 Lifting sea...

Страница 33: ...FPV 1 153 External circlip 1 154 GHD35FPV 1 154 Bearing 1180905K 1 155 GHD35FPV 1 155 Clutch seat below 1 156 GHD35FPV 1 156 Nut 1 157 GHD35FPV 1 157 Overload protection seat 1 158 GHD35FPV 1 158 Steel ball 8 8 159 GHD35FPV 1 159 Spring 1x6x22 8 160 GHD35FPV 1 160 Ball pin 8 161 GHD35FPV 1 161 Round nut 1 162 GHD35FPV 1 162 Adjusting washer 1 163 GHD35FPV 1 163 Feed gear 1 164 GHD35FPV 1 164 Feed ...

Страница 34: ...1 198 Hexagon socket head cap screw M5x25 3 199 GHD35FPV 1 199 Worm wheel 1 200 GHD35FPV 1 200 Sleeve 1 201 GHD35FPV 1 201 Hexagon socket head cap screws M5x12 3 202 GHD35FPV 1 202 Seal ring B50x68x8 1 203 GHD35FPV 1 203 Circlip 1 204 GHD35FPV 1 204 Bearing 1180909K 1 205 GHD35FPV 1 205 Side cover 1 206 GHD35FPV 1 206 Hexagon socket head cap screws M6x45 4 207 GHD35FPV 1 207 Handle seat 1 208 GHD3...

Страница 35: ...69 J 7i 32 28 23 11 Parts Breakdown For GHD 35PFV Drill Press Drawing 2 ...

Страница 36: ...4 2 28 GHD35PFV 2 028 Supporting 1 29 GHD35PFV 2 029 Column 1 30 GHD35PFV 2 030 Rack 1 31 GHD35PFV 2 031 Rack 1 32 GHD35PFV 2 032 Retaining collar seat 1 33 GHD35PFV 2 033 Retaining collar 1 34 GHD35PFV 2 034 Lifting device 1 35 GHD35PFV 2 035 Scaled plate 1 36 GHD35PFV 2 036 Retaining collar seat 1 37 GHD35PFV 2 037 Ring 1 38 GHD35PFV 2 038 Retaining collar 1 39 GHD35PFV 2 039 Cover 1 40 GHD35PFV...

Страница 37: ...35 1 70 GHD35PFV 2 070 Handle 1 71 GHD35PFV 2 071 Turing handle 1 72 GHD35PFV 2 072 Nut M12 2 73 GHD35PFV 2 073 Nut M12 2 74 GHD35PFV 2 074 Double end bolt 2 75 GHD35PFV 2 075 Washer 2 76 GHD35PFV 2 076 Clamping moderators nut 1 77 GHD35PFV 2 077 Pin 8h8x24 2 78 GHD35PFV 2 078 Connecting plate 1 79 GHD35PFV 2 079 Handle lever 1 80 GHD35PFV 2 080 Knob 1 81 GHD35PFV 2 081 Clamping plate nut 1 GHD35P...

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