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Read and understand the entire contents of this manual before attempting to use the body 
repair kit.

 

 

This body repair kit is designed and intended for use by properly trained and experienced 
personnel only. If you are not familiar with the proper and safe use of a body repair kit, do 
not use until proper training and knowledge has been obtained.

 

 

Failure to comply with all of these warnings may cause serious injury.

 

 
1.  Do not exceed the maximum load capacity of the ram. 
2.  Use only on hard level surfaces capable of sustaining the load. 
3.  Do not open oil filler screw unless ram is fully retracted and pressure is released. 
4.  Do not use as a vehicle lifting device, or as a vehicle support. 
5.  When extension tubes and/or offset attachments are used, the rated capacity is reduced by 50% 

for each tube or attachment connected. 

6.  Make sure all attachments are fully engaged before applying load or pressure. 
7.  If bowing or bending of ram or any attachment occurs during use, 

STOP

, release pressure 

immediately and reconsider application. Application may not be compatible with product, a ram kit 
with a higher rated capacity may be required. 

8.  Do not over extend the ram, as it is possible to force the plunger out of the top of the ram. 
9.  When coupler valves are disconnected, insert dust cap to keep the oil lines clean. 
10.  Monitor pressure and load at all times. 
11.  Make sure the load is centrally applied to attachment or ram saddle. Do not load off center. 
12.  Control the load. Dropping the load may cause the threads to shear and lose the load. Failure to 

comply may result in serious injury or death. 

13.  Do not drop any heavy objects onto the hose, and do not allow the hose to kink. 
14.  Allow clearance for the hose to avoid damage to the hose and couplers. 
15.  Keep equipment away from heat or fire, as this may damage or weaken the equipment. 
16.  Wear approved safety glasses/face shields while using this machine. 
17.  Keep the floor around the body repair kit clean and free of scrap material, oil, and grease. 
18.  Do not over reach. Maintain a balanced stance at all times. 
19.  Use the right tool. Do not force a tool or attachment to do a job which it was not designed for. 
20.  Replace warning labels if they become obscured or removed. 
21.  Give your work undivided attention. Looking around, carrying on a conversation, and “horse-play” are 

careless acts that can result in serious injury. 

22.  Keep visitors a safe distance from the work area. 
23.  Use recommended accessories.  Improper accessories may be hazardous. 
24.  Some dust created by power sanding, sawing, grinding, drilling, and other construction activities 

contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples 
of these chemicals are: 

  Lead from lead based paint 

  Crystalline silica from bricks and cement and other masonry products, and 

  Arsenic and chromium from chemically-treated lumber. 

Your risk from those exposures varies, depending on how often you do this type of work. To reduce 
your exposure to these chemicals: work in a well ventilated area, and work with approved safety 
equipment, such as those dust masks that are specifically designed to filter out microscopic particles. 

25.  Do not operate tool while under the influence of drugs, alcohol or any medication. 

Содержание BRK-4T

Страница 1: ...ctions and Parts Manual BRK 4T 10T Body Repair Kits WMH TOOL GROUP Inc 2420 Vantage Drive Elgin Illinois 60124 Part No M 680014 Ph 800 274 6848 Revision B 02 08 www wmhtoolgroup com Copyright 2008 WMH...

Страница 2: ...ostage prepaid to a location designated by us For the name of the location nearest you please call 1 800 274 6848 You must provide proof of initial purchase date and an explanation of the complaint mu...

Страница 3: ...and lose the load Failure to comply may result in serious injury or death 13 Do not drop any heavy objects onto the hose and do not allow the hose to kink 14 Allow clearance for the hose to avoid dama...

Страница 4: ...ng 6 Fluid Maintenance 6 Operation 6 Storage 6 Troubleshooting 7 Part s Lists and Breakdowns 8 15 BRK Test Certificate 16 Features Quick connect design allows assembly in seconds Automatic safety over...

Страница 5: ...or 1 4 Ton Pump Assembly 1 4 Ton Ram Assembly 1 6 Hydraulic Hose w Coupling 1 Owner s Manual 1 Warranty Card BRK 10T 1 Storage Case with Wheels 1 20 1 2 Extension Tube 1 15 3 4 Extension Tube 1 11 3 4...

Страница 6: ...the release valve Remove the screw and seal Invert the pump and drain the fluid in to a suitable container Do not let dirt get into the system 2 Refill with good quality hydraulic fluid IMPORTANT Dis...

Страница 7: ...Make sure all connections are tight Replace seals if needed 3 Open the release valve Pump the handle a couple of full strokes Close the release valve Pump unit will not lower completely 1 Air trapped...

Страница 8: ...T 12 Wedge Head 1 13 BRK4T 13 Combination Head 1 14 BRK4T 14 Male Connector 1 15 BRK4T 15 Serrated Head 1 3 8 1 16 BRK4T 16 Rubber Head 2 1 4 1 BRK 10A Attachments 4 BRK10T 4 Molded Case 1 5 BRK10T 5...

Страница 9: ...1 2 3 Coupling Ring 1 3 4 BRK4T 3 4 End Cap 1 3 3 BRK4T 3 3 O Ring 32x3 55 mm 1 2 9 BRK4T 2 9 Seal 28x6 mm 1 2 10 BRK4T 2 10 Nylon Gasket 1 3 2 BRK4T 3 2 Piston 1 3 1 BRK4T 3 1 Lower Spreader 1 3 5 BR...

Страница 10: ...4 BRK4T 2 4 Coupler Set Index 2 3 2 4 2 5 1 4 1 2 5 Dustproof Plug 1 2 6 BRK4T 2 6 O Ring 25x3 55 mm 1 2 7 BRK4T 2 7 Cylinder Tube 1 2 8 BRK4T 2 8 Spring 1 2 9 BRK4T 2 9 Seal 28x6 mm 1 2 10 BRK4T 2 1...

Страница 11: ...Coupler Set Index 2 3 2 4 2 5 1 4 1 2 5 Dustproof Plug 1 2 6 BRK10T 2 6 Cylinder Tube 1 2 7 BRK10T 2 7 Spring 1 2 8 BRK10T 2 8 Snap Ring 28 mm 1 2 9 BRK10T 2 9 Seal 1 2 10 BRK10T 2 10 Piston Ring 1 2...

Страница 12: ...t 2 1 18 BRK4T 1 18 Steel Ball 8 mm 1 1 19 BRK4T 1 19 Spring 1 1 20 BRK4T 1 20 Copper Washer 1 1 21 BRK4T 1 21 Bolt 10x16 mm 1 1 22 BRK4T 1 22 O Ring 19x2 65 mm 1 1 23 BRK4T 1 23 Nylon Gasket 24x2 mm...

Страница 13: ...13 BRK 4T Hydraulic Pump Breakdown...

Страница 14: ...lt 2 1 18 BRK4T 1 18 Steel Ball 8 mm 1 1 19 BRK4T 1 19 Spring 1 1 20 BRK4T 1 20 Copper Washer 1 1 21 BRK4T 1 21 Bolt 10x16mm 1 1 22 BRK4T 1 22 O Ring 19x2 65 mm 1 1 23 BRK4T 1 23 Nylon Gasket 24x2 mm...

Страница 15: ...15 BRK 10T Hydraulic Pump Breakdown...

Страница 16: ...16 Compliance ANSI B30 1 WMH TOOL Group Inc 2420 Vantage Drive Phone 800 274 6848 www wmhtoolgroup com Elgin IL 60124...

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