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12

 

Figure 7-1:  safety key 

7.2

  Precautions 

7.2.1

  Wheel grinding 

1.  Before starting grinder, turn grinding wheel by 

hand to verify that it is clear of obstruction and 
turns freely. The tool rest and spark guard 
should not touch the wheel. 

2.  Keep tool rest and spark guard to within 1/16" 

of grinding wheel. 

3.  Turn on grinder and allow it to reach full 

running speed before starting to grind. 

4.  Adjust the eye shield as needed. 

5.  Keep a steady, moderate pressure on the 

workpiece and keep it moving at an even pace 
for smooth grinding. Pressing too hard 
overheats the motor and prematurely wears 
the grinding wheel. Note the original bevel 
angle on the item to be sharpened and try to 
maintain the same shape. The grinding wheel 
should rotate into the object being sharpened. 

6.  If grinding a narrow workpiece, slide it laterally 

across width of wheel. Using full width of 
wheel will help prevent a groove from forming 
at one place on the wheel. 

7.  Keep a water pot filled with water and dip your 

work into it regularly to prevent overheating. 
Overheating can weaken metals. Do not apply 
water directly to grinding wheel. 

8.  Do not use the side of the grinding wheel; this 

puts dangerous stress on the wheel. 

9.  When wheel becomes loaded or dull, use an 

approved grinding wheel dresser and dress 
the wheel face. 

7.2.2

  Belt and Disc grinding 

1.  Remove belt before grinding on disc, to 

prevent accidental contact of hands with belt. 

2.  Always grind on downward side of disc. 

Grinding on upward side may cause workpiece 
to catch and slip from your grasp. 

3.  At all times, keep hands and fingers away from 

pinch points while grinding in disc or belt area. 

8.0

  Adjustments 

8.1

  Eye Shield Tilt Adjustment 

1.  Loosen lock knob (A

1

, Figure 10). 

2.  Adjust eye shield (A

2

) to desired tilt angle. 

3.  Tighten lock knob (A

1

). 

 

Figure 8-1:  eye shield adjustment 

8.2

  Spark Guard 

As the wheel wears down, the spark guard must be 
re-adjusted to maintain a maximum 1/16" distance. 

Refer to Figure 8-1. 

1.  Loosen two hex cap screws (B

1

) with 14mm 

wrench. 

2.  Slide spark guard (B

2

) to 1/16" distance from 

grinding wheel surface. 

3. Tighten 

screws 

(B

1

). 

8.3

  Tool Rest 

As the wheel wears down, the tool rest must be re-
adjusted to maintain a maximum 1/16" distance. 

Refer to Figure 8-1. 

1.  Loosen two hex cap screws (C

1

) with 14mm 

wrench. 

2.  Slide tool rest (C

2

) to within 1/16" from grinding 

wheel. 

3. Tighten 

screws 

(C

1

). 

8.4

  Belt tracking 

Rotate belt by hand to check tracking. If belt shifts 
to one side or the other, move tracking lever (D, 
Figure 8-2) while rotating belt until belt completely 
covers contact wheel and stays centered. Move 
lever (D) down for left adjustment, up for right 
adjustment. Turn on grinder to verify setting at 
operational speed.  

Содержание 577208

Страница 1: ...ts Manual Industrial Bench Grinder with Multitool Model IBGM 8 JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 577208 Ph 800 274 6848 Edition 2 01 2018 www jettools com Copyright 2018 JET This pdf document is bookmarked ...

Страница 2: ...cutting or working with metal produces fumes gases or dusts which contain chemicals known to the State of California to cause birth defects and in some cases cancer California Health and Safety Code Section 25249 5 et seq 12 Do not operate this machine while tired or under the influence of drugs alcohol or any medication 13 Make certain the switch is in the OFF position before connecting the machi...

Страница 3: ...formance Follow instructions for lubricating and changing accessories 35 Never stand on tool Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted 36 Direction of feed Feed work into a blade or cutter against the direction of rotation of the blade or cutter only 37 Do not overtighten wheel nut 38 Frequently clean grinding dust from around and beneath ...

Страница 4: ...tension cords 11 6 3 Voltage conversion 11 7 0 Operation 11 7 1 On Off Switch 11 7 2 Precautions 12 8 0 Adjustments 12 8 1 Eye Shield Tilt Adjustment 12 8 2 Spark Guard 12 8 3 Tool Rest 12 8 4 Belt tracking 12 8 5 Platen adjustment 13 9 0 User maintenance 13 9 1 Ring Test 13 9 2 Care of Grinding Wheels 13 9 3 Changing Wheels 13 9 4 Wheel balancing 14 9 5 Dressing the wheel 14 9 6 Wire wheel brushe...

Страница 5: ...uctions set forth in this document The operator is encouraged to familiarize himself herself with ANSI B7 1 Safety Requirements for Use Care and Protection of Abrasive Wheels If there are questions or comments please contact your local supplier or JET JET can also be reached at our web site www jettools com Retain this manual for future reference If the grinder transfers ownership the manual shoul...

Страница 6: ...size dia x width 8 x 1 in 16 x 25 4mm Wheel bore 5 8 in 16mm Wheel grit material 36 grit aluminum oxide Wheel grit 36 G Wheel flange diameter 3 3 8 85mm Wheel speed 3800 RPM Arbor nut max tightening torque 20 lbf ft 270kgf cm Toolrest distance to wheel adjustable Abrasive belt Belt size 36 x 2 in 915 x 51 mm Belt grit material 100 grit zirconia alumina Belt speed 5000 SFPM Contact wheel p n 577115...

Страница 7: ...um extraction volume 350 CFM Weights Net weight 64 lb 29 20 kg Shipping weight 70 lb 31 73 kg 1 subject to local national electrical codes 2 The specified values are emission levels and are not necessarily to be seen as safe operating levels As workplace conditions vary this information is intended to allow the user to make a better estimation of the hazards and risks involved only L length W widt...

Страница 8: ...be needed for fastening the grinder to a workbench or stand For your safety do not plug the grinder into a power source until all assembly and adjustments are complete Be sure that the bench grinder is unplugged and the power switch is in the OFF position Do not plug in the grinder to power until it is inspected for shipping damage and fully assembled Failure to comply may cause serious injury Do ...

Страница 9: ...readed mounting holes 2 Tighten screws H 5 8 Tool rest Refer to Figure 5 3 1 Install tool rest M by inserting two 3 8 x 3 4 hex cap screws F through two 3 8 flat washers J through the tool rest M into the wheel housing 2 The tool rest should be adjusted to within 1 16 of the grinding wheel or other accessories being used As the wheel wears down the tool rest must be readjusted to maintain a maximu...

Страница 10: ...k of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided if it will not fit the outlet have the proper outlet installed by a qualified electrician Improper connec...

Страница 11: ...ge voltage input to 230V 1 Turn grinder over and remove base plate 2 Rewire the leads according to the diagram in sect 13 0 3 Remove existing plug from grinder cord and attach a UL CSA listed plug designed for 230V power 7 0 Operation A bench grinder is designed for hand grinding operations such as sharpening chisels screwdrivers drill bits removing excess metal and smoothing and polishing metal s...

Страница 12: ...e an approved grinding wheel dresser and dress the wheel face 7 2 2 Belt and Disc grinding 1 Remove belt before grinding on disc to prevent accidental contact of hands with belt 2 Always grind on downward side of disc Grinding on upward side may cause workpiece to catch and slip from your grasp 3 At all times keep hands and fingers away from pinch points while grinding in disc or belt area 8 0 Adj...

Страница 13: ...be apparent by visual inspection alone The ring test may identify an internal crack or void 9 2 Care of Grinding Wheels In normal use grinding wheels may become cracked grooved rounded at the edges chipped out of true or loaded with foreign material A cracked wheel should be replaced IMMEDIATELY The other conditions can be remedied with a dressing tool New wheels sometimes require dressing to make...

Страница 14: ...resh surface A wheel dresser is also used to true a wheel that is to make the grinding surface parallel to the tool rest so the entire wheel face presents an even surface to the work piece Proper use of a wheel dresser will eliminate high spots and result in concentric rotation about the arbor as well as minimize vibration See sect 9 5 9 4 2 Correcting side to side wobble The IBGM Grinder has larg...

Страница 15: ...ll reverse the brush on the grinder 9 7 Cleaning Metal shavings may still be hot from recent grinding operations Make sure shavings and debris are cold before cleaning the grinder Avoid use of the following cleaning chemicals or solvents gasoline carbon tetrachloride chlorinated solvents ammonia and household detergents containing ammonia Brush all shavings from the motor housing tool rest and whe...

Страница 16: ... circuit with higher rated fuse or circuit breaker Wheel or belt cannot rotate because of obstruction Unplug and turn grinding wheel or belt by hand to ensure free movement Clear any obstructions and restart Undersized extension cord Use correct size extension cord Short circuit in line cord or plug Inspect cord or plug for damaged insulation and shorted wires Short circuit in motor or loose conne...

Страница 17: ...ess so hard when grinding Electrical circuit overload too many machines running on same circuit Turn off other machines and try again Incorrect fuse or circuit breaker Have electrician upgrade service to outlet Excessive vibration Grinding wheel out of balance wobbling or not rotating concentric to arbor Dress grinding wheel or replace it Adjust wobble by rotating flange as needed Improper mountin...

Страница 18: ... 2 5 in 414811 0 6M Hose Heat Resistant ø2 5 x 24 4 in 12 0 Replacement Parts Replacement parts are listed on the following pages To order parts for the main grinder unit or reach the JET service department call 1 800 274 6848 Monday through Friday 8 00 a m to 5 00 p m CST Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accur...

Страница 19: ...19 12 1 1 IBGM 8 Grinder with Multitool Exploded View ...

Страница 20: ...ead Screw 1 4 20 x 3 4 5 27 IBG8 27 Tool Rest Left 1 28 TS 0680041 Flat Washer 3 8 2 29 IBG8 29 Hex Cap Screw 3 8 16 x 5 8 2 31 TS 0060011 Hex Cap Screw 3 8 16 x 1 2 2 32 IBG8 32 Spark Guard Left 1 33 IBG8 33 Eye Shield 1 34 IBG8 34 Eye Shield Bracket Left 1 35 IBG8 35 Eye Shield Plate 1 36 IBG8 36 Truss Head Screw 3 16 24 x 1 2 2 37 IBG8 37 Knob 1 38 TS 0680021 Flat Washer 1 4 1 41 IBG8 41 Centri...

Страница 21: ...iTool Attachment 577115 Rubber Contact Wheel not shown 2 x 3 1 2 1 For other replacement parts on the Mulitool attachment contact Multitool at 800 660 0880 13 0 Wiring Diagram for IBGM 8 Grinder with Multitool ...

Страница 22: ...itional action needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locator on the JET website More Information JET is constantly adding new products For complete up to date product information check with your local distributor or visit the JET website How State Law App...

Страница 23: ...23 This page intentionally left blank ...

Страница 24: ...24 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com ...

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