Jet 424460 Скачать руководство пользователя страница 15

 15 

 

Figure 7-14:  stop bolt adjustment 

7.13

  Vise positioning 

The floating vise jaw can be moved before or behind 
blade. Loosen locking knob (V

1

) and slide vise to 

position. 

To clamp workpiece, push jaw close to workpiece 
using rod (V

2

), then push top handle down to tighten.  

 

Figure 7-15:  floating vise jaw 

7.14

  Work stop 

The work stop is generally used when cutting 
multiple pieces to identical length. Position stop 
desired distance from blade and tighten set screw. 
Loosen collar (see A

2

, Figure 5-2) to slide work stop 

along lower rod. Retighten collar before operating. 

8.0

  Operation 

8.1

  Blade selection 

The saw is provided with a blade that is adequate 
for a variety of cut-off jobs on a variety of common 
materials.  

See Table 3 for recommended speeds for various 
materials. These selections, while appropriate for 
many shop cutting needs, do not encompass the 
wide variety of blades of special configuration (tooth 
pitch and set) and special alloys for cutting unusual 
or exotic materials.  

 

 

Speed/FPM Material 

64 

Tool Steel, Stainless Steel, 
Phosphor Bronze, Cast Iron, 
Malleable Iron 

132 

Mild Steel, Hard Brass, Bronze 

247 

Soft Brasses and Bronzes,  
Hard Aluminum, Plastics 

Table 3 

A coarse blade could be used for a solid steel bar 
but a finer tooth blade would be used on a thin-wall 
tube. In general, the blade choice is determined by 
the thickness of the material; the thinner the 
material, the finer the tooth pitch.  

A minimum of three teeth should be on the work 
piece at all times for proper cutting. The blade and 
workpiece can be damaged if the teeth are so far 
apart that they straddle the workpiece.  

For very high production on cutting of special 
materials, or to work hard-to-cut materials such as 
stainless steel, tool steel, or titanium, ask your 
industrial distributor for more specific blade 
recommendations. Also, the supplier who provides 
the workpiece material should be prepared to 
provide specific instructions regarding the best 
blade (and coolant or cutting fluid, if needed) for the 
material and shape supplied.  

8.2

  Blade break-in 

New blades are very sharp and therefore have a 
tooth geometry which is easily damaged if a careful 
break-in procedure is not followed. Consult the 
blade manufacturer’s literature for break-in of 
specific blades on specific materials. However, the 
following procedure will be adequate for break-in of 
JET-supplied blades on lower alloy ferrous 
materials. 

1.  Clamp a round section workpiece in the vise. 

The workpiece should be 2 inches or larger in 
diameter. 

2.  Set the saw on low speed. Start the cut with a 

very light feed rate (i.e. bow descent). 

3.  When the saw has completed 1/3 of the cut, 

increase feed rate slightly and allow saw to 
complete the cut. 

4.  Keep the same hydraulic cylinder setting and 

begin a second cut on the same or similar 
workpiece. 

5. 

When blade has completed about 1/3 of cut, 
increase feed rate. Watch chip formation until 
cutting is at its most efficient rate and allow saw 
to complete the cut (see 

sect. 8.4, Evaluating 

cutting efficiency).  

6.  The blade is now ready for regular service. 

Содержание 424460

Страница 1: ...10 DMW HVBS 10 DMWC JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 424460 Ph 800 274 6848 Edition 8 06 2020 www jettools com Copyright 2017 JET Model HVBS 10 DMWC shown For HVS 8 DMW afte...

Страница 2: ...ards immediately after completion of maintenance 14 Check damaged parts Before further use of the machine a guard or other part that is damaged should be carefully checked to determine that it will op...

Страница 3: ...t may result in serious or possibly even fatal injury 1 1 On off switch padlock To avoid accidental starting by young children or others not qualified to use the tool the use of a padlock not provided...

Страница 4: ...op 15 8 0 Operation 15 8 1 Blade selection 15 8 2 Blade break in 15 8 3 General operating procedure 16 8 4 Evaluating cutting efficiency 16 9 0 User maintenance 17 9 1 Lubrication 17 9 2 Coolant level...

Страница 5: ...f used in accordance with the instructions as set forth in this document If there are questions or comments please contact your local supplier or JET JET can also be reached at our web site www jettoo...

Страница 6: ...ubing Solids Round 90 deg 8 in 200 mm 10 in 250 mm 45 deg 6 in 150 mm 6 1 2 in 165 mm Rectangle 90 deg 6 1 2 x 8 in 165 x 200 mm 8 x 9 in 200 x 228 mm 45 deg 7 x 5 1 2 in 175 x 137 mm 8 x 5 in 200 x 1...

Страница 7: ...kg Table 1 1 subject to local and national electrical codes 2 The specified values are emission levels and are not necessarily to be seen as safe operating levels As workplace conditions vary this in...

Страница 8: ...2 Secure position of work stop by tightening set screw A3 onto rod flat 4 If closer reach is needed toward blade insert small rod A4 and tighten with wrench on rod flat Figure 5 2 installing work stop...

Страница 9: ...injury Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug Repair or replace damaged or worn cord immediately When operated at 115 volt...

Страница 10: ...guide arm positioning are adjustable to prevent obstruction of other parts Pull out on handle and rotate it on pin then release it allowing it to resettle on pin 7 2 Bow swivel 1 Disconnect band saw...

Страница 11: ...th should engage workpiece at all times If blade teeth are so far apart that they straddle the work severe damage to workpiece and blade can result 1 Disconnect band saw from power source 2 Raise bow...

Страница 12: ...adjustment requires operating saw with wheel guards open This adjustment must be completed by qualified persons only Failure to comply may cause serious injury Blade tracking has been set by manufact...

Страница 13: ...tock securely clamped in vise make a cut through the bar stock See Figure 7 10 2 Mark the top of bar stock 3 Move the bar stock about 1 4 inch past the blade so that you can begin a second cut 4 Rotat...

Страница 14: ...feed pressure If chips are burned and heavy decrease feed pressure If they are still burned and heavy reduce blade speed Optimum feed pressure has been set when chips are curled silvery and warm 7 11...

Страница 15: ...three teeth should be on the work piece at all times for proper cutting The blade and workpiece can be damaged if the teeth are so far apart that they straddle the workpiece For very high production...

Страница 16: ...es in Figure 8 1 for proper clamping positions If the thickness of profile section is very thin a piece which duplicates the profile should be fitted inside the workpiece itself to prevent workpiece b...

Страница 17: ...n table and vise Place a thin coat of oil on table surface on which vise jaw slides If the power cord is worn cut or damaged in any way have it replaced immediately 9 1 Lubrication All ball bearings a...

Страница 18: ...sion to proper level Operating saw without pressure on workpiece Do not run blade at idle in on material Bad cuts out of square Workpiece not square with blade Adjust vise so it is square with the bla...

Страница 19: ...ooth pitch Insufficient gearbox lubrication Check gearbox oil No coolant flow Pump motor is burned out Replace pump Screen filter on pump is clogged Clean screen filter Impeller is loose Tighten impel...

Страница 20: ...20 11 1 1 HVBS 8 DMW Bow Assembly Exploded View Figure 11 1...

Страница 21: ...21 11 1 2 HVBS 8 DMW Table Assembly Exploded View Figure 11 2...

Страница 22: ...22 11 1 3 HVBS 8 DMW Motor and Support Arm Assembly Exploded View Figure 11 3...

Страница 23: ...23 11 1 4 HVBS 8 DMW Vise and Table Assembly Exploded View Figure 11 4 11 1 5 HVBS 8 DMW Base Assembly Exploded View Figure 11 5...

Страница 24: ...1 Hex Cap Bolt M6 1 0x20L 4 14 3 TS 1524051 Set Screw M8 1 25x20L 2 14 4 TS 1540061 Hex Nut M8 1 25 2 14 5 TS 2361061 Lock Washer M6 8 14 6 TS 1540041 Hex Nut M6 4 15 HVBS 8 DMW 15 Handle 1 16 1 HVBS...

Страница 25: ...t 1 2 13 2 36 HVBS 8 DMW 36 Gearbox 1 36 1 TS 0081031 Hex Cap Bolt 5 16 18NCx3 4L 1 36 2 TS 1524051 Set Screw M8 1 25x20L 4 36 3 TS 0208041 Hex Socket Cap Screw 5 16 18NCx3 4 L 4 36 4 TS 1550061 Flat...

Страница 26: ...40081 Hex Nut M12 1 75 2 56 6 TS 2360121 Flat Washer 12mm 2 57 HVBS 8 DMW 57 Shaft Seat 1 57 1 F005452 Hex Socket Cap Screw M12 1 75x30L 2 57 2 TS 2361121 Lock Washer M12 2 57 3 TS 2360121 Flat Washer...

Страница 27: ...14 Plastic Knob 1 4 x 1 2 1 78 HVBS 8 DMW 78 45 Degree Plate right 2 78 1 TS 1550041 Flat Washer 6mm 4 78 2 TS 1503051 Hex Socket Cap Screw M6 1 0x20L 4 78 3 TS 1490061 Hex Cap Bolt M8 1 25x35L 2 78...

Страница 28: ...28 Index No Part No Description Size Qty LM000268 ID Label HVBS 8DMW not shown 1 LM000269 Label Blade Speeds not shown 1 LM000271 Warning Label not shown 1...

Страница 29: ...29 11 2 1 HVBS 10 DMW DMWC Bow Assembly Exploded View Figure 11 6...

Страница 30: ...30 11 2 2 HVBS 10 DMW DMWC Table Assembly Exploded View Figure 11 7...

Страница 31: ...31 11 2 3 HVBS 10 DMW DMWC Motor and Support Arm Assembly Exploded View Figure 11 8...

Страница 32: ...32 11 2 4 HVBS 10 DMW DMWC Vise and Table Assembly Exploded View Figure 11 9...

Страница 33: ...33 11 2 5 HVBS 10 DMW DMWC Base Assembly Exploded View Figure 11 10...

Страница 34: ...r 1 10 HVBS 10 DMW 10 Idler Wheel Bearing 1 10 1 TS 1490031 Hex Cap Bolt M8 1 25x20L 1 10 2 TS 2361081 Lock Washer M8 1 10 3 TS 1550061 Flat Washer 8x25x2 mm 2 11 HVBS 10 DMW 11 Slider Cover 1 12 HVBS...

Страница 35: ...1 HVBS 10 DMW 32 1 Linch Pin 1 32 2 TS 2276081 Set Screw M6x8 1 32 3 HVBS 10 DMW 32 3 Cylinder Pin 1 HVBS 10 DMW 32 3N Cylinder Pin After serial 1701BK00017 1 33 HVBS 10 DMW 33 Handle 1 33 1 TS 15400...

Страница 36: ...1 TS 1503061 Hex Socket Cap Screw M6 1 0x25L 2 56 2 TS 2311061 Hex Nut M6 1 0 2 56 3 TS 1540081 Hex Nut M12 1 75 1 56 4 HVBS 10 DMW 56 4 Threaded Rod M12 17 5x70L 1 56 5 TS 2360121 Flat Washer 12x24x...

Страница 37: ...03051 Hex Socket Cap Screw M6 1 0x20L 4 77 3 TS 1490041 Hex Cap Bolt M8 1 25x25L 2 77 4 TS 1540061 Hex Nut M8 2 77 5 HVBS 8 DMW 78 5 45 Degree Plate left 1 78 HVBS712 15 Work Stop 1 78 1 HVBS712 13 Th...

Страница 38: ...DMW 99 Chip Bin Left Panel 1 100 HVBS 10 DMW 100 Chip Bin Right Panel 1 101 HVBS 10 DMW 101 Holder 1 101 1 F012620 Hex Cap Bolt M8 1 25x8L 2 101 2 TS 2361081 Lock Washer M8 2 101 3 TS 1540061 Hex Nut...

Страница 39: ...39 12 0 Electrical Connections for HVBS DMW Band Saws Figure 12 1...

Страница 40: ...tional action needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Loc...

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