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Section 2 : Pre-operation and Inspection
2-2
5376000278
2.2
DECALS
Ensure all
DANGER
,
WARNING, CAUTION
and instructional decals and proper
capacity charts are legible and in place. Clean and replace as required.
1001 5438-A
30
VALVE MANUAL OVERRIDE OPERATION
MANUAL
OVERRIDE
TOOL
1001305435
SOLENOID
REFERENCE
CLUTCH PUMP
OVERRIDE SWITCH
(IF EQUIPPED)
DIAGNOSTIC
PLUG
CAB
UL
TIL
T
UL
EXTEND
HYD GRID
LH WINCH
RH WINCH
BOOM LIFT
BOOM EXTEND
N
D
N
D
N
D
N
D
OUT CLS OUT OUT OUT
P
U
P
U
P
U
P
U
IN OPN
IN
IN
IN
LH SP
ADE
RH SP
ADE
1. REMOVE ELECTRICAL CONNECTORS AND USE MANUAL OVERRIDE TOOL TO ENGAGE OVERRIDE
FUNCTION OF THE SOLENOID. A SMALL PICK TOOL OR MINI-SLOTTED SCREW DRIVER MAY
ALSO BE USED TO
ENGAGE OVERRIDE FUNCTION.
CAREFULLY
2. WHEN USING THE MANUAL OVERRIDE FUNCTION, THE SOLENOID DOES
OPERATE
NOT
PROPORTIONALLY.
3. WHEN USING THE MANUAL OVERRIDE BE CERTAIN THAT ALL OPERATIONS WILL NOT
ENDANGER PERSONS OR PROPERTY.
4. CONSULT THE OPERATIONS MANUAL.
1001
5438-A
30
V
A
LV
E MANUAL
OVERRIDE OPERA
T
ION
MANUAL
OVERRIDE
TOOL
1001305435
SOLENOID
REFERENCE
CLUTCH PUMP
OVERRIDE SWITCH
(IF EQUIPPED)
DIAGNOSTIC
PLUG
CAB
ULTIL
T
ULE
XTEND
HYD GR
ID
LH WINCH
RH WINCH
BOOM LIFT
BOOM EXTEND
N
D
N
D
N
D
N
DO
U
T
C
LS
O
U
T
O
U
T
O
U
T
P
U
P
U
P
U
P
U
IN
OPN
IN
IN
IN
LH SP
ADE
RH SPADE
1. REMOVE ELECTRICAL
CONNECTORS
AND USE MANUAL
OVERRIDE
TOOL
T
O
E
N
G
A
G
E
O
V
E
R
R
ID
E
FUNCTION OF
THE SOLENOID.
A
SMALL
P
ICK
T
OOL
O
R MINI-SLOTTED SCREW DRIVER MA
Y
ALSO BE USED
TO
ENGAGE OVERRIDE FUNCTION.
CAREFULL
Y
2. WHEN USING
THE MANUAL
OVERRIDE FUNCTION,
T
HE SOLENOID DOES
OPERA
T
E
NOT
PROPORTIONALL
Y.
3. WHEN USING
T
HE MANUAL
OVERRIDE BE CERT
AIN
T
HA
T
A
LL
OPERA
T
IONS WILL
NOT
ENDANGER PERSONS OR PROPERTY
.
4. CONSUL
T
T
HE OPERA
T
IONS MANUAL.
WHEEL LIFT SYSTEM
LUBRICATION CHART
1001207921
50 OR
MONTHLY
INTERVAL
(HOURS)
REF
NO.
IDENTIFICATION
SERVICE
LUBRICANT NO. OF
POINTS
1000 OR
YEARLY
100 OR
BI-
MONTHLY
C
D
HYD RESERVOIR
MAGNETIC PLUG
DRAIN/FILL
CLEAN
*
---
1
1
E
WINCH GEAR BOX
**
DRAIN/FILL
C
E
HYD RESERVOIR
WINCH GEAR BOX
CHECK
CHECK
*
**
1
A
B
BOOM/SPADES
WIRE ROPE
COAT
OIL
MPG
ENGINE OIL
3
1 OR 2
1 OR 2
1 OR 2
THE SUBFRAME AND WHEEL-LIFT
SYSTEM IS EQUIPPED WITH
GREASELESS PIVOT JOINTS.
MPG INDICATES MULTI-PURPOSE GREASE
* INDICATES SUPER PREMIUM GRADE MULTI-VISCOSITY HYDRAULIC OIL
(AUTOMATIC TRANSMISSION FLUID MAY BE SUBSTITUTED IF NECESSARY)
** CONSULT WINCH MANUAL FOR PROPER GRADE AND TYPE
E
D
B
A
A
T-37 GRID
L-ARM GRID
GRID
SELF LOADING
250 OR
SEMI-
ANNUALLY
F
HYD FILTER
CHANGE
---
1
G
ADJ KNOB
LUBE
MPG
2
H
PLUNGER
LUBE
MPG
2
I
PIVOT
LUBE
MPG
4
G
H
G
H
I
F
J
J
J
PIVOT PIN
LUBE
MPG
1
K
SWIVEL
LUBE
MPG
1 OR 2
L
SHEAVE PIN
LUBE
MPG
1 OR 2
L
K
SPADE LEGS
(IF EQUIPPED)
SPADE LEGS
(IF EQUIPPED)
NOTICE
546
A MINIMUM OF 5 WRAPS OF CABLE MUST
BE LEFT ON WINCH DRUM TO ACHIEVE
RATED LOAD.
DO NOT USE WINCH TO MOVE OR LIFT
PERSONS.
WARNING
WARNING
MFG. UNDER ONE OR MORE
OF THE FOLLOWING PATENTS:
1001132346-A
OTHER PATENTS PENDING
5,697,741 5,713,714
5,722,810 5,782,596
5,839,775 6,315,515 B1
5,575,606 5,672,042
7,909,561 B2
MADE
PROUDLY
IN THE
USA
WARNING
122
TOWED VEHICLE MUST BE
CONNECTED TO TOW TRUCK BODY
WITH SAFETY CHAINS
!
WARNING
For more information go to www.p65warnings.ca.gov.
1001231801 C
Operating, servicing and maintaining this vehicle or
equipment can expose you to chemicals including exhaust,
carbon monoxide, phthalates, and lead, which are known to
the state of California to cause cancer and birth defects or
other reproduction harm. To minimize exposure, avoid
breathing exhaust, do not idle the engine except as
necessary, service your vehicle or equipment in well
ventilated area and wear gloves or wash hands frequently
when servicing.
SERIAL NO.
MODEL NO.
MANUF ACTURED BY :
JLG INDUSTRIES, INC.
1001127220-00
FOR:
WARNING
READ OPERATOR'S MANUAL AND FAMILIARIZE YOURSELF
WITH THE OPERATION PRIOR TO USING THIS EQUIPMENT.
KNOW THE LOADS BEING MOVED.
DO NOT EXCEED RATED CAPACITIES.
WARNING
ALL RATINGS ARE BASED ON THE STRUCTURAL CAPACITY
OF ABOVE MODEL. ACTUAL TOWING AND RECOVERY
CAPACITY MAY BE LIMITED BY THE CAPACITY OF
THE CHASSIS AND EQUIPMENT SELECTED.
RETRACTED LBS.
BOOM RATINGS (MAXIMUM)
EXTENDED LBS.
SAE J2512
WORKING LOAD LIMIT LBS.
SIZE FT.
UNDER LIFT RATING (MAXIMUM)
TYPE
LBS.
SAE J706
SERIAL NO.
MODEL NO.
WINCH RATING:
WIRE ROPE:
EACH DRUM LBS.
1001132509-A
13224 Fountainhead Plaza
Hagerstown, MD 21742
Phone (717) 597-7111
www.jerr-dan.com
FOR:
MANUFACTURED BY: JLG INDUSTRIES, INC.
NOTICE
WAR
NING
Oper
ating
,serv
icing
and m
ainta
ining
this v
ehic
le or
equip
mentc
an ex
pose
you t
o che
mica
ls inc
luding
exhau
st,
carbo
n mo
nixid
e, ph
thala
tes, a
nd lea
d, wh
ich a
re kn
own
to
the s
tate o
f Cal
iforn
ia to
caus
e ca
ncer
and
birth
defe
cts o
r
other
repro
ducti
on ha
rm. T
o mi
nimiz
e expo
sure
,avo
id
brea
thing
exha
ust, d
o not
idle
the e
ngin
e axc
ept a
s
nece
ssary
, ser
vicey
our v
ehicl
e or e
quip
ment
in we
ll
venti
lated
area
and w
ear g
loves
or w
ash
han
ds fr
eque
ntly
.
g
n
i
ci
v
r
e
s
n
e
h
w
For m
ore i
n form
a tio
n go
to ww
w .p6
5 wa
rning
s .ca
.gov
546
A MINIMUM OF 5
WRAPS
OF CA
BLE M
UST
BE LEFT
ON WINCH
DRUM T
O ACHIEVE
RATED
LOA
D.
DO N
OT US
E WINCH
TO M
OVE
OR LIFT
PERSONS
.
WARNING
MFG.
UNDER
ONE
OR
MOR
E
OF
THE
FOL
LOWING
PATENT
S:
100
113
234
6-A
OTHER
PATENTS
PENDIN
G
5,697,741
5,713,71
4
5,722,810
5,7
82,59
6
5,839,775 6,315,515 B
1
5,5
75,606
5,672,04
2
7,9
09,561
B2
1001
6-A
30004
OUT
IN
UP
DN
U/L
EXT
U/L
TILT
BOOM
LIFT
BOOM
EXT
LH
WINCH
RH
WINCH
DN
UP
OUT
IN
IN
OUT
IN
OUT
1001
5-A
30004
OUT
IN
UP
DN
U/L
EXT
U/L
TILT
BOOM
LIFT
BOOM
EXT
RH
WINCH
LH
WINCH
DN
UP
OUT
IN
IN
OUT
IN
OUT
1001
-A
300157
LH
SPADE
UP
DN
1001
8-A
30015
RH
SPADE
UP
DN
1001207921
WITH GREASELESS OPTION
1001209218
WITH GREASED OPTION
INSIDE OF COMPARTMENT
7330000143
7330000139
ON DASH OR SUNVISOR
1001127220
INSIDE OF
COMPARTMENT
7330000546
BOTH SIDES
1001132346
7330000122
BOTH SIDES
1001231801
BOTH SIDES
7330000138
1001132509
WHEEL LIFT SYSTEM
LUBRICATION CHART
1001209218
50 OR
MONTHLY
INTERVAL
(HOURS)
REF
NO.
IDENTIFICATION
SERVICE
LUBRICANT NO. OF
POINTS
1000 OR
YEARLY
100 OR
BI-
MONTHLY
C
D
HYD RESERVOIR
MAGNETIC PLUG
DRAIN/FILL
CLEAN
*
---
1
1
E
WINCH GEAR BOX
**
DRAIN/FILL
C
E
HYD RESERVOIR
WINCH GEAR BOX
CHECK
CHECK
*
**
1
A
B
BOOM/SPADES
WIRE ROPE
COAT
OIL
MPG
ENGINE OIL
3
1 OR 2
1 OR 2
1 OR 2
MPG INDICATES MULTI-PURPOSE GREASE
* INDICATES SUPER PREMIUM GRADE MULTI-VISCOSITY HYDRAULIC OIL
(AUTOMATIC TRANSMISSION FLUID MAY BE SUBSTITUTED IF NECESSARY)
** CONSULT WINCH MANUAL FOR PROPER GRADE AND TYPE
E
D
B
A
C
A
T-37 GRID
L-ARM GRID
GRID
SELF LOADING
250 OR
SEMI-
ANNUALLY
F
HYD FILTER
CHANGE
---
1
G
ADJ KNOB
LUBE
MPG
2
H
PLUNGER
LUBE
MPG
2
I
PIVOT
LUBE
MPG
4
G
H
G
H
I
F
J
J
J
PIVOT JOINTS
LUBE
MPG
10
K
SWIVEL
LUBE
MPG
1 OR 2
L
SHEAVE PIN
LUBE
MPG
1 OR 2
L
K
J
J
J
J
C
NO LUBRICATION IS REQUIRED
1001300157
1001300046
1001300045
1001300158
1001
-A
300157
LH
SPADE
UP
DN
1001
8-A
30015
RH
SPADE
UP
DN
1001300157
1001300158
1001305438
Содержание MPL-60
Страница 3: ...Revision Log 5376000278 a REVISION LOG November 13 2023 A Original Issue of Manual...
Страница 8: ...Read This First f 5376000278 THIS PAGE IS INTENTIONALLY LEFT BLANK...
Страница 22: ...Section 1 General Safety Practices 1 12 5376000278 THIS PAGE IS INTENTIONALLY LEFT BLANK...
Страница 38: ...Section 3 Controls Indicators 3 8 5376000278 THIS PAGE IS INTENTIONALLY LEFT BLANK...
Страница 93: ...Inspection Maintenance and Repair Log Serial Number Date Comments...
Страница 94: ...Inspection Maintenance and Repair Log Date Comments...
Страница 96: ...THIS PAGE IS INTENTIONALLY LEFT BLANK...
Страница 97: ......
Страница 98: ...www jerrdan com 13224 Fountainhead Plaza Hagerstown MD 21742 Phone 717 597 7111 Phone 800 926 9666...