(2) Remove any residual gasket material from the
sealing surfaces of the bearing retainer and the
transmission case.
(3) Install new front bearing retainer gasket to the
front bearing retainer.
(4) Install the front bearing retainer onto the
transmission case.
(5) Install the bolts to hold the bearing retainer
onto the transmission case.
(6) Tighten the bolts to 17 N·m (12 ft. lbs.).
(7) Install release bearing and lever onto the
transmission.
EXTENSION HOUSING SEAL
REMOVAL
(1) Raise and support vehicle.
(2) Remove propeller shaft. Refer to Group 3, Dif-
ferential and Driveline, for proper procedures.
(3) Using a suitable seal puller or screw with a
slide hammer, remove the extension housing seal
(Fig. 13).
INSTALLATION
(1) Clean seal bore of extension housing of any
residual sealer material from original seal.
(2) Using Tool Handle C-4171 and Seal Installer
8212, install new extension housing seal so that the
seal is located 0
6
0.5 mm (0
6
0.02 in.) to the face
of the extension housing (Fig. 14).
(3) Install propeller shaft. Refer to Group 3, Differ-
ential and Driveline, for proper procedures.
(4) Check and add fluid to transmission as neces-
sary. Refer to the Recommended Lubricant section for
proper fluid requirements.
(5) Lower vehicle.
ADAPTER HOUSING SEAL
REMOVAL
(1) Hoist and support vehicle.
(2) Remove transfer case.
(3) Using a suitable pry tool, or a slide hammer
mounted screw, remove the adapter housing seal
(Fig. 15).
INSTALLATION
(1) Clean seal bore of adapter housing of any
residual sealer material from original seal.
(2) Using Tool Handle C-4171 and Seal Installer
8208, install new seal so that the seal is located 0
6
0.2 mm (0
6
0.008 in.) to the seal bore face of
adapter housing (Fig. 16).
Fig. 13 Remove Extension Housing Seal
Fig. 14 Install Extension Housing Seal
Fig. 15 Remove Adapter Housing Seal
21 - 44
TRANSMISSION AND TRANSFER CASE
TJ
REMOVAL AND INSTALLATION (Continued)
Содержание Wrangler 1999
Страница 1: ...HOFRPH WR WKH UDQJOHU OHFWURQLF 6HUYLFH 0DQXDO OLFN 2Q 7KH RJR 7R HJLQ...
Страница 7: ...FASTENER IDENTIFICATION TJ INTRODUCTION 5 GENERAL INFORMATION Continued...
Страница 8: ...FASTENER STRENGTH 6 INTRODUCTION TJ GENERAL INFORMATION Continued...
Страница 10: ...METRIC CONVERSION 8 INTRODUCTION TJ GENERAL INFORMATION Continued...
Страница 28: ...Fig 1 Wheel Alignment Measurements 2 2 SUSPENSION TJ DESCRIPTION AND OPERATION Continued...
Страница 60: ...FRONT AXLES DIAGNOSIS 3 18 DIFFERENTIAL AND DRIVELINE TJ DIAGNOSIS AND TESTING Continued...
Страница 61: ...CONTINUED TJ DIFFERENTIAL AND DRIVELINE 3 19 DIAGNOSIS AND TESTING Continued...
Страница 86: ...Fig 72 Gear Tooth Contact Patterns 3 44 DIFFERENTIAL AND DRIVELINE TJ ADJUSTMENTS Continued...
Страница 95: ...DIAGNOSIS CHART TJ DIFFERENTIAL AND DRIVELINE 3 53 DIAGNOSIS AND TESTING Continued...
Страница 96: ...DIAGNOSIS CHART CONTINUED 3 54 DIFFERENTIAL AND DRIVELINE TJ DIAGNOSIS AND TESTING Continued...
Страница 120: ...Fig 75 Gear Tooth Contact Patterns 3 78 DIFFERENTIAL AND DRIVELINE TJ ADJUSTMENTS Continued...
Страница 125: ...Hub Puller 6790 Dial Indicator C 3339 TJ DIFFERENTIAL AND DRIVELINE 3 83 SPECIAL TOOLS Continued...
Страница 130: ...DIAGNOSIS CHART 3 88 DIFFERENTIAL AND DRIVELINE TJ DIAGNOSIS AND TESTING Continued...
Страница 131: ...DIAGNOSIS CHART CONTINUED TJ DIFFERENTIAL AND DRIVELINE 3 89 DIAGNOSIS AND TESTING Continued...
Страница 154: ...Fig 75 Gear Tooth Contact Patterns 3 112 DIFFERENTIAL AND DRIVELINE TJ ADJUSTMENTS Continued...
Страница 198: ...Fig 2 Clutch Components And Inspection TJ CLUTCH 6 3 DIAGNOSIS AND TESTING Continued...
Страница 200: ...DIAGNOSTIC CHART TJ CLUTCH 6 5 DIAGNOSIS AND TESTING Continued...
Страница 201: ...DIAGNOSTIC CHART 6 6 CLUTCH TJ DIAGNOSIS AND TESTING Continued...
Страница 202: ...DIAGNOSTIC CHART CONTINUED TJ CLUTCH 6 7 DIAGNOSIS AND TESTING Continued...
Страница 203: ...DIAGNOSTIC CHART CONTINUED 6 8 CLUTCH TJ DIAGNOSIS AND TESTING Continued...
Страница 302: ...Fig 1 Instrument Cluster Actuator Test 8E 6 INSTRUMENT PANEL SYSTEMS TJ DIAGNOSIS AND TESTING Continued...
Страница 322: ......
Страница 437: ...Wiring Diagram Symbols 8W 01 6 8W 01 GENERAL INFORMATION TJ DESCRIPTION AND OPERATION Continued...
Страница 617: ...Fig 1 Front End Wiring Connectors TJ 8W 90 CONNECTOR GROUND LOCATIONS 8W 90 7 DESCRIPTION AND OPERATION Continued...
Страница 620: ...Fig 4 Engine Compartment Connectors LHD 8W 90 10 8W 90 CONNECTOR GROUND LOCATIONS TJ DESCRIPTION AND OPERATION Continued...
Страница 623: ...Fig 8 Windshield Wiper Motor RHD TJ 8W 90 CONNECTOR GROUND LOCATIONS 8W 90 13 DESCRIPTION AND OPERATION Continued...
Страница 627: ...Fig 12 Engine Grounds TJ 8W 90 CONNECTOR GROUND LOCATIONS 8W 90 17 DESCRIPTION AND OPERATION Continued...
Страница 630: ...Fig 15 Dash Panel Connectors LHD 8W 90 20 8W 90 CONNECTOR GROUND LOCATIONS TJ DESCRIPTION AND OPERATION Continued...
Страница 631: ...Fig 16 Dash Panel Connectors RHD TJ 8W 90 CONNECTOR GROUND LOCATIONS 8W 90 21 DESCRIPTION AND OPERATION Continued...
Страница 635: ...Fig 20 Steering Column Connectors TJ 8W 90 CONNECTOR GROUND LOCATIONS 8W 90 25 DESCRIPTION AND OPERATION Continued...
Страница 637: ...Fig 22 Body Connectors LHD TJ 8W 90 CONNECTOR GROUND LOCATIONS 8W 90 27 DESCRIPTION AND OPERATION Continued...
Страница 638: ...Fig 23 Rear Body Wiring Connectors RHD 8W 90 28 8W 90 CONNECTOR GROUND LOCATIONS TJ DESCRIPTION AND OPERATION Continued...
Страница 643: ...Fig 1 Engine Compartment Splices Front 8W 95 4 8W 95 SPLICE LOCATIONS TJ DESCRIPTION AND OPERATION Continued...
Страница 644: ...Fig 2 Engine Compartment Splices Rear LHD TJ 8W 95 SPLICE LOCATIONS 8W 95 5 DESCRIPTION AND OPERATION Continued...
Страница 645: ...Fig 3 Engine Compartment Splices Rear RHD 8W 95 6 8W 95 SPLICE LOCATIONS TJ DESCRIPTION AND OPERATION Continued...
Страница 646: ...Fig 4 Engine Wiring Splices LHD TJ 8W 95 SPLICE LOCATIONS 8W 95 7 DESCRIPTION AND OPERATION Continued...
Страница 647: ...Fig 5 Engine Wiring Splices RHD 8W 95 8 8W 95 SPLICE LOCATIONS TJ DESCRIPTION AND OPERATION Continued...
Страница 648: ...Fig 6 Engine Wiring Splices LHD TJ 8W 95 SPLICE LOCATIONS 8W 95 9 DESCRIPTION AND OPERATION Continued...
Страница 649: ...Fig 7 Engine Wiring Splices RHD 8W 95 10 8W 95 SPLICE LOCATIONS TJ DESCRIPTION AND OPERATION Continued...
Страница 650: ...Fig 8 Dash Panel Wiring Splices LHD TJ 8W 95 SPLICE LOCATIONS 8W 95 11 DESCRIPTION AND OPERATION Continued...
Страница 651: ...Fig 9 Dash Panel Wiring Splices RHD 8W 95 12 8W 95 SPLICE LOCATIONS TJ DESCRIPTION AND OPERATION Continued...
Страница 652: ...Fig 10 Instrument Panel Wiring Splices LHD TJ 8W 95 SPLICE LOCATIONS 8W 95 13 DESCRIPTION AND OPERATION Continued...
Страница 653: ...Fig 11 Instrument Panel Wiring Splices RHD 8W 95 14 8W 95 SPLICE LOCATIONS TJ DESCRIPTION AND OPERATION Continued...
Страница 654: ...Fig 12 Body Wiring Splices LHD TJ 8W 95 SPLICE LOCATIONS 8W 95 15 DESCRIPTION AND OPERATION Continued...
Страница 655: ...Fig 13 Body Wiring Splices RHD 8W 95 16 8W 95 SPLICE LOCATIONS TJ DESCRIPTION AND OPERATION Continued...
Страница 671: ...Oil Lubrication System 2 5L Engine 9 16 2 5L ENGINE TJ DESCRIPTION AND OPERATION Continued...
Страница 713: ...Oil Lubrication System 4 0L Engine 9 58 4 0L ENGINE TJ DESCRIPTION AND OPERATION Continued...
Страница 754: ...Fig 1 Exhaust System 2 5L Engine Fig 2 Exhaust System 4 0L Engine 11 2 EXHAUST SYSTEM TJ GENERAL INFORMATION Continued...
Страница 764: ...SPECIFICATIONS FRAME DIMENSIONS FRAME SIDE VIEW TJ FRAME AND BUMPERS 13 7...
Страница 765: ...FRAME TOP VIEW 13 8 FRAME AND BUMPERS TJ SPECIFICATIONS Continued...
Страница 831: ...Fig 1 Recirculating Ball Type Gear 19 12 STEERING TJ DESCRIPTION AND OPERATION Continued...
Страница 883: ...6747 1A Adapter Fixture MD 998805 Installer Seal TJ TRANSMISSION AND TRANSFER CASE 21 37 SPECIAL TOOLS Continued...
Страница 923: ...Fig 1 30 32 RH Automatic Transmission TJ TRANSMISSION AND TRANSFER CASE 21 77 GENERAL INFORMATION Continued...
Страница 994: ...HYDRAULIC FLOW IN PARK NEUTRAL 21 148 TRANSMISSION AND TRANSFER CASE TJ SCHEMATICS AND DIAGRAMS Continued...
Страница 995: ...HYDRAULIC FLOW IN D FIRST GEAR TJ TRANSMISSION AND TRANSFER CASE 21 149 SCHEMATICS AND DIAGRAMS Continued...
Страница 996: ...HYDRAULIC FLOW IN D SECOND GEAR 21 150 TRANSMISSION AND TRANSFER CASE TJ SCHEMATICS AND DIAGRAMS Continued...
Страница 997: ...HYDRAULIC FLOW IN D THIRD GEAR TJ TRANSMISSION AND TRANSFER CASE 21 151 SCHEMATICS AND DIAGRAMS Continued...
Страница 999: ...HYDRAULIC FLOW AT PART THROTTLE 3 2 KICKDOWN TJ TRANSMISSION AND TRANSFER CASE 21 153 SCHEMATICS AND DIAGRAMS Continued...
Страница 1000: ...HYDRAULIC FLOW AT FULL THROTTLE 3 2 KICKDOWN 21 154 TRANSMISSION AND TRANSFER CASE TJ SCHEMATICS AND DIAGRAMS Continued...
Страница 1001: ...HYDRAULIC FLOW IN MANUAL SECOND TJ TRANSMISSION AND TRANSFER CASE 21 155 SCHEMATICS AND DIAGRAMS Continued...
Страница 1002: ...HYDRAULIC FLOW IN MANUAL LOW 21 156 TRANSMISSION AND TRANSFER CASE TJ SCHEMATICS AND DIAGRAMS Continued...
Страница 1003: ...HYDRAULIC FLOW IN REVERSE TJ TRANSMISSION AND TRANSFER CASE 21 157 SCHEMATICS AND DIAGRAMS Continued...
Страница 1004: ...HYDRAULIC FLOW IN MANUAL FIRST GEAR 1 21 158 TRANSMISSION AND TRANSFER CASE TJ SCHEMATICS AND DIAGRAMS Continued...
Страница 1005: ...HYDRAULIC FLOW IN MANUAL SECOND GEAR 2 TJ TRANSMISSION AND TRANSFER CASE 21 159 SCHEMATICS AND DIAGRAMS Continued...
Страница 1094: ...WELD LOCATIONS DASH COWL AND PLENUM TJ BODY 23 47 SPECIFICATIONS Continued...
Страница 1095: ...DASH COWL AND PLENUM 23 48 BODY TJ SPECIFICATIONS Continued...
Страница 1096: ...DASH COWL AND PLENUM TJ BODY 23 49 SPECIFICATIONS Continued...
Страница 1097: ...DASH COWL AND PLENUM 23 50 BODY TJ SPECIFICATIONS Continued...
Страница 1098: ...DASH COWL AND PLENUM TJ BODY 23 51 SPECIFICATIONS Continued...
Страница 1099: ...DASH COWL AND PLENUM SUPPORTS AND REINFORCEMENTS 23 52 BODY TJ SPECIFICATIONS Continued...
Страница 1100: ...DASH COWL AND PLENUM SUPPORTS AND REINFORCEMENTS TJ BODY 23 53 SPECIFICATIONS Continued...
Страница 1101: ...DASH COWL AND PLENUM SUPPORTS AND REINFORCEMENTS 23 54 BODY TJ SPECIFICATIONS Continued...
Страница 1102: ...DASH COWL AND PLENUM SUPPORTS AND REINFORCEMENTS TJ BODY 23 55 SPECIFICATIONS Continued...
Страница 1103: ...FRONT FLOOR STRAINER REINFORCEMENT AND COWL SIDE LOWER 23 56 BODY TJ SPECIFICATIONS Continued...
Страница 1104: ...FRONT FLOOR STRAINER REINFORCEMENT AND COWL SIDE LOWER TJ BODY 23 57 SPECIFICATIONS Continued...
Страница 1105: ...FRONT FLOOR STRAINER REINFORCEMENT AND COWL SIDE LOWER 23 58 BODY TJ SPECIFICATIONS Continued...
Страница 1106: ...FRONT FLOOR STRAINER REINFORCEMENT AND COWL SIDE LOWER TJ BODY 23 59 SPECIFICATIONS Continued...
Страница 1107: ...SIDE APERTURE 23 60 BODY TJ SPECIFICATIONS Continued...
Страница 1108: ...SIDE APERTURE TJ BODY 23 61 SPECIFICATIONS Continued...
Страница 1109: ...SIDE APERTURE 23 62 BODY TJ SPECIFICATIONS Continued...
Страница 1110: ...SIDE APERTURE TJ BODY 23 63 SPECIFICATIONS Continued...
Страница 1111: ...SIDE APERTURE 23 64 BODY TJ SPECIFICATIONS Continued...
Страница 1112: ...WHEELHOUSE TJ BODY 23 65 SPECIFICATIONS Continued...
Страница 1113: ...WHEELHOUSE 23 66 BODY TJ SPECIFICATIONS Continued...
Страница 1114: ...WHEELHOUSE TJ BODY 23 67 SPECIFICATIONS Continued...
Страница 1115: ...REAR FLOOR PAN AND REINFORCEMENTS 23 68 BODY TJ SPECIFICATIONS Continued...
Страница 1116: ...REAR FLOOR PAN AND REINFORCEMENTS TJ BODY 23 69 SPECIFICATIONS Continued...
Страница 1117: ...REAR FLOOR PAN AND REINFORCEMENTS 23 70 BODY TJ SPECIFICATIONS Continued...
Страница 1118: ...DOOR OUTER PANELS TJ BODY 23 71 SPECIFICATIONS Continued...
Страница 1119: ...DOOR OUTER PANELS 23 72 BODY TJ SPECIFICATIONS Continued...
Страница 1120: ...SEALER LOCATIONS APPLICATION METHODS TJ BODY 23 73 SPECIFICATIONS Continued...
Страница 1121: ...COWL AND PLENUM 23 74 BODY TJ SPECIFICATIONS Continued...
Страница 1122: ...COWL TOP END AND PLENUM TJ BODY 23 75 SPECIFICATIONS Continued...
Страница 1123: ...COWL AND WINDSHIELD OUTER PANEL INNER WHEELHOUSE 23 76 BODY TJ SPECIFICATIONS Continued...
Страница 1124: ...REAR FLOOR RISER AND OUTER BODY SEAMS REAR CORNER PANEL TJ BODY 23 77 SPECIFICATIONS Continued...
Страница 1125: ...HALF DOOR FULL DOOR 23 78 BODY TJ SPECIFICATIONS Continued...
Страница 1127: ...QUARTER WINDOW OPENING 23 80 BODY TJ SPECIFICATIONS Continued...
Страница 1128: ...ENGINE COMPARTMENT TJ BODY 23 81 SPECIFICATIONS Continued...
Страница 1146: ...Fig 10 Vacuum Circuits Heater Only 24 16 HEATING AND AIR CONDITIONING TJ DIAGNOSIS AND TESTING Continued...
Страница 1147: ...Fig 11 Vacuum Circuits Heater A C TJ HEATING AND AIR CONDITIONING 24 17 DIAGNOSIS AND TESTING Continued...