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(2) If necessary, assemble 1–2 and 3–4 synchro-
nizer hubs, sleeves, springs and key inserts (Fig.
108).
(3) Install third gear needle bearing onto the out-
put shaft.
(4) Install third gear over bearing and onto output
shaft flange.
(5) Install third gear synchronizer ring to third
gear.
(6) Position the 3–4 synchronizer onto the output
shaft.
(7) Using Adapter 6747-1A and a shop press, press
the 3–4 synchronizer onto the output shaft.
(8) Select the thickest snap-ring that will fit into
the snap-ring groove of the output shaft (Fig. 109).
(9) Install snap-ring to hold 3–4 synchronizer onto
output shaft.
(10) Verify third gear thrust clearance with feeler
gauge (Fig. 110). Clearance should be 0.10 – 0.25 mm
(0.004 – 0.010 in.). If clearance is out of specification,
refer to Cleaning and Inspection section within this
group.
(11) Install second gear needle bearing onto output
shaft.
(12) Install second gear over bearing and onto out-
put shaft flange.
(13) Install second gear synchronizer ring onto sec-
ond gear.
(14) Position
1–2
synchronizer
assembly
onto
splines of output shaft.
Fig. 108 Synchronizer Identification
Fig. 109 Select 3–4 Synchronizer Snap-ring
Fig. 110 Check Third Gear Clearance
21 - 30
TRANSMISSION AND TRANSFER CASE
TJ
DISASSEMBLY AND ASSEMBLY (Continued)
Содержание Wrangler 1997
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Страница 641: ...TJ 8W 95 SPLICE LOCATIONS 8W 95 3 SCHEMATICS AND DIAGRAMS Continued r r d 0 m C C y V G d a E 0 v c W...
Страница 643: ...TJ 8W 95 SPLICE LOCATIONS 8W 95 5 SCHEMATICS AND DIAGRAMS Continued N u d r N m Of N r N co N r N H V 01 d 01 G W M...
Страница 645: ...S305 Fig 5 Cowl Panel Wiring Splices 8Oa3bb74 a z v v 3 r c a r CD CI 3 114 O z N...
Страница 646: ...S209 80a3bb76 A Co n co En a N a Z a a a 3 N n O 3 3 C a r n m r O C7 O Z y Fig 6 Instrument Panel Wiring Splices...
Страница 647: ...TJ 8W 95 SPLICE LOCATIONS 8W 95 9 SCHEMATICS AND DIAGRAMS Continued a a M m 0 m H d V N 3 0 m ii...
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Страница 680: ...9 18 2 51 ENGINE TJ DESCRIPTION AND OPERATION Continued Oil Lubrication System J9509 60...
Страница 717: ...TJ 4 01 ENGINE 9 55 SERVICE PROCEDURES Continued Oil Lubrication System J9509 60...
Страница 767: ...TJ FRAME AND BUMPERS 13 9 SPECIFICATIONS Continued QUARTER WINDOW OPENING 80al386d...
Страница 768: ...13 10 FRAME AND BUMPERS SPECIFICATIONS Continued ENGINE COMPARTMENT FWD...
Страница 771: ...805fe563 a 0 4 Mo C z N n O 3 3 C O a T a 3 rn a z v 00 c 3 v rn y...
Страница 840: ...19 28 STEERING TJ SPECIAL TOOLS MANUAL STEERING GEAR Remover C 41509A Puller 7794 A...
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Страница 896: ...SPECIAL TOOLS BODY Remover Moldings C 4829 Trim Stick C 4755 23 50 BODY TJ...
Страница 983: ...Fig 1 30 32 RH Automatic Transmission TJ TRANSMISSION AND TRANSFER CASE 21 77 GENERAL INFORMATION Continued...
Страница 1056: ...SCHEMATICS AND DIAGRAMS HYDRAULIC SCHEMATICS HYDRAULIC FLOW IN PARK NEUTRAL 21 150 TRANSMISSION AND TRANSFER CASE TJ...
Страница 1057: ...HYDRAULIC FLOW IN D FIRST GEAR TJ TRANSMISSION AND TRANSFER CASE 21 151 SCHEMATICS AND DIAGRAMS Continued...
Страница 1058: ...HYDRAULIC FLOW IN D SECOND GEAR 21 152 TRANSMISSION AND TRANSFER CASE TJ SCHEMATICS AND DIAGRAMS Continued...
Страница 1059: ...HYDRAULIC FLOW IN D THIRD GEAR TJ TRANSMISSION AND TRANSFER CASE 21 153 SCHEMATICS AND DIAGRAMS Continued...
Страница 1061: ...HYDRAULIC FLOW AT PART THROTTLE 3 2 KICKDOWN TJ TRANSMISSION AND TRANSFER CASE 21 155 SCHEMATICS AND DIAGRAMS Continued...
Страница 1062: ...HYDRAULIC FLOW AT FULL THROTTLE 3 2 KICKDOWN 21 156 TRANSMISSION AND TRANSFER CASE TJ SCHEMATICS AND DIAGRAMS Continued...
Страница 1063: ...HYDRAULIC FLOW IN MANUAL SECOND TJ TRANSMISSION AND TRANSFER CASE 21 157 SCHEMATICS AND DIAGRAMS Continued...
Страница 1064: ...HYDRAULIC FLOW IN MANUAL LOW 21 158 TRANSMISSION AND TRANSFER CASE TJ SCHEMATICS AND DIAGRAMS Continued...
Страница 1065: ...HYDRAULIC FLOW IN REVERSE TJ TRANSMISSION AND TRANSFER CASE 21 159 SCHEMATICS AND DIAGRAMS Continued...
Страница 1066: ...HYDRAULIC FLOW IN MANUAL FIRST GEAR 1 21 160 TRANSMISSION AND TRANSFER CASE TJ SCHEMATICS AND DIAGRAMS Continued...
Страница 1067: ...HYDRAULIC FLOW IN MANUAL SECOND GEAR 2 TJ TRANSMISSION AND TRANSFER CASE 21 161 SCHEMATICS AND DIAGRAMS Continued...
Страница 1075: ...DIAGNOSIS AND TESTING NV231 DIAGNOSIS TJ TRANSMISSION AND TRANSFER CASE 21 169...
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Страница 1152: ...Chrysler Corporation CIMS 424 81 55 25999 Lawrence Ave Center Line MI 48015 Place Stamp Here __ _ __ ____ ___ Fold Here...