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11. From the remaining replacement part, cut a 19mm strip from both the inner and outer rail. Clip
off the weld flanges, top and bottom, and dress edges. These pieces will be the weld-backer.
12. Prepare welding equipment per the weld chart at the end of procedure.
13. Install the weld-backers into the frame rail, centering them on cut edge. Clamp and tack the
weld in position when proper fit is confirmed.
Содержание Compass
Страница 1: ...JEEP COMPASS BODY REPAIR MANUAL...
Страница 7: ...Back to Index...
Страница 8: ...Back to Index...
Страница 9: ...Back to Index...
Страница 10: ...Back to Index...
Страница 18: ...Back to Index...
Страница 22: ...Back to Index...
Страница 25: ...Back to Index...
Страница 29: ...WELD LOCATION OVERVIEW ZONES Back to Index...
Страница 32: ...WELD LAYOUT LOCATION GUIDE Back to Index...
Страница 33: ...01 AB TO AA 10 S WELDS ORD Back to Index...
Страница 38: ...WELD LAYOUT LOCATION GUIDE Back to Index...
Страница 42: ...18 AV TO AC 2 SD S WELDS ORD 19 AW TO AC 13 SD S WELDS CRT Back to Index...
Страница 50: ...58 BA TO AC 1 SD FCAW CRT 59 BA TO AC 1 SD FCAW CRT 60 AG TO AF TO AC 1 SD ADH BEAD ORD Back to Index...
Страница 53: ...WELD LAYOUT LOCATION GUIDE Back to Index...
Страница 60: ...WELD LAYOUT LOCATION GUIDE Back to Index...
Страница 69: ...57 AT TO AB 2 SD S WELDS CRT 58 AK TO AB 5R 4L PROJ WELDS ORD Back to Index...
Страница 70: ...59 AR TO AH 1R 1L PROJ WELDS CRT 60 AU TO AH 8R 8L S WELDS ORD 61 AK TO AS 4 SD PROJ WELDS ORD Back to Index...
Страница 74: ...Back to Index WELD LOCATION OVERVIEW ZONES...
Страница 75: ...Back to Index...
Страница 78: ...WELD LAYOUT LOCATION GUIDE Back to Index...
Страница 80: ...06 AG TO AA 38 S WELDS ORD Back to Index...
Страница 81: ...07 AH TO AG TO AA 25 S WELDS ORD 08 AH TO AA 2 S WELDS ORD Back to Index...
Страница 83: ...Back to Index 13 AH TO AA 4 PROJ WELDS ORD 14 AM TO AH 4 PROJ WELDS ORD 15 AP TO AL 1 PROJ WELD ORD...
Страница 84: ...Back to Index 16 AG TO AC 1 BEAD STRUC ADH ORD 17 AD TO AC 1 BEAD STRUC ADH ORD...
Страница 87: ...WELD LAYOUT LOCATION GUIDE Back to Index...
Страница 89: ...07 AG TO AA 9 S WELDS ORD Back to Index...
Страница 92: ...WELD LAYOUT LOCATION GUIDE Back to Index...
Страница 99: ...Back to Index 38 BK TO BJ 6R 8L S WELDS ORD 39 BL TO BJ 1 SD S WELD ORD...
Страница 103: ...WELD LAYOUT LOCATION GUIDE Back to Index...
Страница 104: ...01 AC TO AB 1 SD S WELD ORD 02 AB TO AA 5 SD S WELDS ORD 03 AC TO AA 12 SD S WELDS ORD Back to Index...
Страница 105: ...04 AD TO AC 12 SD S WELDS ORD Back to Index...
Страница 106: ...05 AE TO AC 12 SD S WELDS ORD 06 AF TO AC 3 SD S WELDS ORD Back to Index...
Страница 107: ...07 AG TO AA 6 SD S WELDS ORD Back to Index...
Страница 108: ...Back to Index WELD LOCATION OVERVIEW ZONES...
Страница 111: ...WELD LAYOUT LOCATION GUIDE Back to Index...
Страница 112: ...01 AB TO AA 6 SD S WELDS ORD Back to Index...
Страница 113: ...02 AD TO AF 13 S WELDS ORD 03 AE TO AF 3 SD S WELD ORD 04 AD TO AD 4 S WELDS ORD 05 AD TO AG 2 S WELDS ORD Back to Index...
Страница 114: ...06 AG TO AF 14 S WELDS CRT Back to Index...
Страница 115: ...07 AF TO AC 2 STRUC ADH 08 AF TO AC 2 STRUC ADH 09 AD TO AC 1 STRUC ADH Back to Index...
Страница 116: ...10 AF TO AC 1 STRUC ADH 11 AF TO AC 2 STRUC ADH Back to Index...
Страница 119: ...WELD LAYOUT LOCATION GUIDE Back to Index...
Страница 120: ...01 AB TO AA 24 SD S WELDS ORD Back to Index...
Страница 121: ...02 AD TO AA 10 SD S WELDS ORD 03 AC TO AA 3 SD S WELDS ORD 04 AE TO AA 10 SD S WELDS SAF Back to Index...
Страница 122: ...05 AF TO AA 4 SD S WELDS CRT 06 AG TO AA 2 SD S WELDS ORD 07 AH TO AA 3 SD S WELDS ORD Back to Index...
Страница 123: ...08 AK TO AJ 1 STRUC ADH ORD 09 AM TO AJ 7 STRUC ADH ORD Back to Index...
Страница 125: ...Back to Index 14 AJ TO AB 1 STRUC ADH ORD...
Страница 128: ...WELD LAYOUT LOCATION GUIDE Back to Index...
Страница 130: ...06 AG TO AA 6 SD S WELDS CRT 07 AH TO AA 2 SD S WELDS ORD 08 AJ TO AA 24 SD S WELDS ORD Back to Index...
Страница 131: ...09 AK TO AL 7 SD STRUC ADH 10 AB TO AL 3 SD GUM DROP Back to Index...
Страница 132: ...11 AA TO AL 1 SD STRUC ADH 12 AJ TO AL 3 SD STRUC ADH Back to Index...
Страница 135: ...WELD LAYOUT LOCATION GUIDE Back to Index...
Страница 136: ...01 AB TO AA 17 S WELDS CRT Back to Index...
Страница 137: ...02 AE TO AA 3 S WELDS ORD 03 AD TO AA 2 S WELDS ORD 04 AE TO AA 6 S WELDS ORD Back to Index...
Страница 138: ...Back to Index 05 AE TO AA S WELDS ORD 06 AD TO AA 2 S WELDS ORD 07 AC TO AA 3 S WELDS ORD...
Страница 139: ...Back to Index 08 AE TO AA 1 STRUC ADH ORD 09 AE TO AA 1 STRUC ADH ORD 10 AE TO AA 1 STRUC ADH ORD...
Страница 140: ...Back to Index...
Страница 141: ...Back to Index WELD LOCATION OVERVIEW ZONES...
Страница 144: ...WELD LAYOUT LOCATION GUIDE Back to Index...
Страница 149: ...21 AZ TO AY 8 SD S WELDS ORD 22 AY TO AX 5 SD S WELDS ORD Back to Index...
Страница 158: ...WELD LAYOUT LOCATION GUIDE Back to Index...
Страница 161: ...12 AD TO AB 30 S WELDS ORD 13 AF TO AD TO AB 4 S WELDS ORD 34 AP TO AD 2 PROJ WELDS ORD Back to Index...
Страница 165: ...25 AS TO AH TO AA 10 SD S WELDS ORD 26 AH TO AA 8 SD S WELDS ORD 27 AS TO AH 23 SD S WELDS ORD Back to Index...
Страница 169: ...WELD LAYOUT LOCATION GUIDE Back to Index...
Страница 171: ...07 AH TO AA 4 SD S WELDS ORD 08 AG TO AC TO AB 2 SD S WELDS ORD 09 AL TO AK TO AJ 3 SD S WELDS ORD Back to Index...
Страница 174: ...24 AK TO AJ 1 SD FCAW CRT 25 AL TO AJ 5 SD FCAW CRT Back to Index...
Страница 177: ...WELD LAYOUT LOCATION GUIDE Back to Index...
Страница 178: ...01 AB TO AA 35 S WELDS ORD Back to Index...
Страница 183: ...Back to Index 22 AJ TO AE 5 PROJ WELDS ORD 23 AH TO AG 6 PROJ WELS ORD 24 AH TO AA 21 PROJ WELDS ORD...
Страница 186: ...WELD LAYOUT LOCATION GUIDE Back to Index...
Страница 187: ...01 AB TO AA 17 S WELDS ORD 02 AB TO AC TO AA 1 SD S WELD ORD 03 AD TO AC 5 SD S WELDS ORD Back to Index...
Страница 192: ...24 AA TO AF TO AR 8 SD S WELDS ORD 25 AA TO AF 9 SD S WELDS ORD Back to Index...
Страница 202: ...WELD LAYOUT LOCATION GUIDE Back to Index...
Страница 205: ...10 AG TO AH TO AB 11 S WELDS ORD 11 AG TO AH 8 S WELDS ORD Back to Index...
Страница 212: ...42 AY TO AB 17 S WELDS ORD 40 AY TO AW TO AB 2 S WELDS ORD Back to Index...
Страница 213: ...44 AY TO AB 13 S WELDS ORD 45 AW TO AY TO AB 2 S WELDS ORD Back to Index...
Страница 214: ...46 AE TO AA 2 FCAW ORD 47 AB TO AA 2 FCAW ORD 48 AF TO AB 2 FCAW ORD Back to Index...
Страница 215: ...Back to Index WELD LOCATION OVERVIEW ZONES...
Страница 218: ...WELD LAYOUT LOCATION GUIDE Back to Index...
Страница 219: ...01 AB TO AA 10 SD S WELDS ORD 02 AD TO AC 8 SD S WELDS ORD Back to Index...
Страница 224: ...32 AN TO AR 2 SD S WELDS ORD 33 AR TO AS 1 SD S WELDS ORD 34 AJ TO AH 1 SD STRUC ADH Back to Index...
Страница 227: ...WELD LAYOUT LOCATION GUIDE Back to Index...
Страница 228: ...01 AB TO AA 6 SD S WELDS ORD 02 AC TO AB 2 SD S WELDS ORD Back to Index...
Страница 230: ...08 AD TO AA 11 SD S WELDS ORD 09 AE TO AD 8 SD S WELDS ORD Back to Index...
Страница 233: ...WELD LAYOUT LOCATION GUIDE Back to Index...
Страница 235: ...04 AE TO AD TO AA 8 SD S WELDS ORD 05 AD TO AC TO AA 8 SD S WELDS ORD 06 AE TO AD TO AA 2 SD S WELDS ORD Back to Index...
Страница 236: ...07 AF TO AD 8 SD S WELDS ORD 08 AG TO AF TO AD 7 SD S WELDS ORD 09 AH TO AF 3 SD S WELDS ORD Back to Index...
Страница 238: ...15 AL TO AK TO AD 14 SD S WELDS SAF 16 AM TO AK TO AD 5 SD S WELDS ORD 17 AK TO AD 4 SD S WELDS ORD Back to Index...
Страница 239: ...18 AL TO AK TO AD 22 SD S WELDS ORD 19 AL TO AD 2 SD S WELDS ORD 20 AN TO AK TO AD 4 SD S WELDS ORD Back to Index...
Страница 240: ...21 AR TO AP TO AD 23R 22L S WELDS ORD 22 AP TO AD 3R 4L S WELDS ORD Back to Index...
Страница 246: ...WELD LAYOUT LOCATION GUIDE Back to Index...
Страница 247: ...01 AB TO AA 16 S WELDS ORD Back to Index...
Страница 248: ...02 AD TO AC 19 S WELDS ORD 03 AE TO AC 10 S WELDS ORD 04 AC TO AA 7 S WELDS ORD Back to Index...
Страница 249: ...05 AB TO AA 1 STRUC ADH 06 AF TO AA 2 STRUC ADH 07 AG TO AA 2 STRUC ADH 08 AC TO AA 1 STRUC ADH Back to Index...
Страница 252: ...WELD LAYOUT LOCATION GUIDE Back to Index...
Страница 253: ...01 AB TO AA 16 S WELDS ORD Back to Index...
Страница 254: ...02 AD TO AC 19 S WELDS ORD 03 AS TO AC 10 S WELDS ORD 04 AC TO AA 7 S WELDS ORD Back to Index...
Страница 255: ...05 AB TO AA 1 STRUC ADH 06 AG TO AA 2 STRUC ADH 07 AC TO AA 1 STRUC ADH Back to Index...
Страница 258: ...WELD LAYOUT LOCATION GUIDE Back to Index...
Страница 271: ...Back to Index 72 BV TO BJ 1 SD GUM DROP ORD 73 AA TO BR TO AU TO BL 1 SD STRUC ADH ORD 74 BA TO BN 1 SD STRUC ADH ORD...
Страница 273: ...Back to Index...
Страница 277: ...BODY SEALER LOCATIONS Back to Index Figure 1 ROOF CORNER APERTURE PANEL...
Страница 278: ...BODY SEALER LOCATIONS Back to Index Figure 2 UPPER COWL TOP COWL SIDE...
Страница 279: ...BODY SEALER LOCATIONS Back to Index Figure 3 FRONT WHEELHOUSE SHOCK TOWER...
Страница 280: ...BODY SEALER LOCATIONS Back to Index Figure 4 DASH PLENUM COWL SIDE PANEL...
Страница 281: ...BODY SEALER LOCATIONS Figure 5 DASH STEERING SHAFT BRACKET Back to Index...
Страница 282: ...BODY SEALER LOCATIONS Back to Index Figure 6 DASH FRONT FLOOR PAN...
Страница 283: ...BODY SEALER LOCATIONS Back to Index Figure 7 REAR WHEELHOUSES...
Страница 284: ...BODY SEALER LOCATIONS Back to Index Figure 8 RIGHT INNER QUARTER PANEL...
Страница 285: ...BODY SEALER LOCATIONS Back to Index Figure 9 LEFT INNER QUARTER PANEL...
Страница 286: ...BODY SEALER LOCATIONS Back to Index Figure 10 UNDERBODY...
Страница 287: ...BODY SEALER LOCATIONS Figure 11 REAR FLOOR PAN Back to Index...
Страница 288: ...BODY SEALER LOCATIONS Figure 12 ROOF BODY SIDE APERTURE Back to Index...
Страница 289: ...BODY SEALER LOCATIONS Back to Index Figure 13 ROOF ROOF REAR UPPER HEADER...
Страница 290: ...BODY SEALER LOCATIONS Back to Index Figure 14 BODY SIDE APERTURE LIFGATE DRAIN TROUGH...
Страница 291: ...BODY SEALER LOCATIONS Back to Index Figure 15 TAIL LAMP PANEL...
Страница 292: ...BODY SEALER LOCATIONS Back to Index Figure 16 LOWER LIFTGATE CLOSEOUT PANEL...
Страница 293: ...BODY SEALER LOCATIONS Back to Index Figure 17 BODY SIDE APERTURE INNER BODY SIDE REINFORCEMENT...
Страница 294: ...BODY SEALER LOCATIONS Back to Index Figure 18 REAR WHEELHOUSE...
Страница 295: ...BODY SEALER LOCATIONS Back to Index Figure 19 REAR WHEELHOUSE REAR QUARTER PANEL EXTENSION...
Страница 296: ...JEEP COMPASS STRUCTURAL ADHESIVE LOCATIONS Back to Index...
Страница 298: ...STRUCTURAL ADHESIVE LOCATIONS Figure 1 PLENUM ASSEMBLY Back to Index...
Страница 299: ...STRUCTURAL ADHESIVE LOCATIONS Figure 2 FRONT FLOOR Back to Index...
Страница 300: ...STRUCTURAL ADHESIVE LOCATIONS Figure 3 SIDEMEMBER ASSEMBLY 1 OF 3 Back to Index...
Страница 301: ...STRUCTURAL ADHESIVE LOCATIONS Figure 4 SIDEMEMBER ASSEMBLY 2 OF 3 Back to Index...
Страница 302: ...STRUCTURAL ADHESIVE LOCATIONS Back to Index Figure 5 SIDE MEMBER ASSEMBLY 3 OF 3...
Страница 303: ...STRUCTURAL ADHESIVE LOCATIONS Figure 6 BODY SIDE APERTURE INNER ASSEMBLY Back to Index...
Страница 304: ...STRUCTURAL ADHESIVE LOCATIONS Figure 7 BODY SIDE APERTURE COMPLETE Back to Index...
Страница 305: ...STRUCTURAL ADHESIVE LOCATIONS Figure 8 ROOF WITHOUT SUNROOF Back to Index...
Страница 306: ...STRUCTURAL ADHESIVE LOCATIONS Figure 9 ROOF WITH SUNROOF Back to Index...
Страница 307: ...STRUCTURAL ADHESIVE LOCATIONS Figure 10 BODY IN WHITE COMPLETE 1 OF 2 Back to Index...
Страница 308: ...STRUCTURAL ADHESIVE LOCATIONS Figure 11 BODY IN WHITE COMPLETE 2 OF 2 Back to Index...
Страница 309: ...Back to Index Jeep Compass NVH STRUCTURAL FOAM INFORMATION SOUND DEADENER...
Страница 311: ...Figure 1 UPPER A PILLAR Back to Index...
Страница 312: ...Figure 2 LOWER A PILLAR Back to Index...
Страница 313: ...Figure 3 INNER B PILLAR Back to Index...
Страница 314: ...Figure 4 LOWER C PILLAR Back to Index...
Страница 315: ...Figure 5 FRONT FLOOR PAN Back to Index...
Страница 316: ...Figure 6 REAR FLOOR PAN Back to Index...
Страница 317: ...Figure 7 SPARE WHEEL WELL Back to Index...
Страница 318: ...JEEP COMPASS FRAME BODY DIMENSIONS Back to Index...
Страница 320: ...FRAME BODY DIMENSIONS Figure 1 FRAME DIMENSIONS PLAN VIEW Back to Index...
Страница 321: ...FRAME BODY DIMENSIONS Figure 2 FRAME DIMENSIONS SIDE VIEW Back to Index...
Страница 323: ...FRAME BODY DIMENSIONS Figure 1 ENGINE BOX OPENING Back to Index...
Страница 324: ...FRAME BODY DIMENSIONS Figure 2 WINDSHIELD OPENING Back to Index...
Страница 325: ...FRAME BODY DIMENSIONS Figure 3 FRONT DOOR OPENING Back to Index...
Страница 326: ...FRAME BODY DIMENSIONS Figure 4 REAR DOOR OPENING Back to Index...
Страница 327: ...FRAME BODY DIMENSIONS Figure 5 QUARTER WINDOW OPENING Back to Index...
Страница 328: ...FRAME BODY DIMENSIONS Figure 6 LIFTGATE OPENING Back to Index...
Страница 329: ...FRAME BODY DIMENSIONS Figure 7 LIFTGATE WINDOW OPENING Back to Index...
Страница 330: ...GAP AND FLUSH DIMENSIONS Back to Index...
Страница 331: ...GAP AND FLUSH Back to Index...
Страница 335: ...Back to Index 7 Mark replacement part in same location 8 On left rail remove bracket located on inner rail...
Страница 341: ...Back to Index...