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 P/N 960-000173R_Rev. A {EDP #229278}

 © 2013, JAPAN CASH MACHINE CO., LTD.

2 6

 EBA

®

 Series Banknote Acceptor (EBA-40) Integration Guide

This section provides troubleshooting instructions 

for the EBA-40 Banknote Acceptor Units, includ-

ing the following information:

•  Introduction
•  Troubleshooting Overview
•  Fault Table Listings
•  LED Indication Conditions

Introduction

Most Banknote Acceptor failures result from minor 

causes. Before replacing any parts, be sure that all 

assembly and circuit board connectors are properly 

fitted, with their harnesses properly connected.
Poor performance by the EBA-40 Banknote Accep-

tor is often caused when dust or foreign objects 

adhere to the sensors or transport belt. Clean the 

Banknote insertion section first, then carefully 

observe the operating state of the Acceptor when 

re-initializing power. This observation is important 

in locating any causes of failure and the possible 

fault location.
Perform all repairs by referring to Calibration and 

Testing in Section 6 of the EBA-40 Service Man-

ual, and the Disassembly/Reassembly instructions 

in Section 4 of the EBA-40 Service Manual.

Troubleshooting Overview

This product allows the operator to perform fault 

diagnosis by checking various Fault Table Listings 

against the symptoms. Survey the cause(s) of any 

failure occurrences during the process.
After determining the cause of the failure, execute 

the Performance Test, and then repair the unit 

replacing any appropriate parts deemed necessary.

Fault Table Listings

Table 20 lists the various possible EBA-40 Unit 

fault conditions that can occur and the necessary 

actions required to correct them.

8 TROUBLESHOOTING

Table 20 

General Fault Conditions 

Symptoms/Error 

Messages

Possible Fault Causes

Corrective Action Required

Banknote Acceptor is 

not working

(does not accept any 

Banknotes)

No external Power is applied to 

the Banknote Acceptor 

(+12/24V DC & GND)

Verify that the Power 12/24V DC and Ground Cables are connected 

to their appropriate Pins on the main connector. 

 

NOTE: The small LED to the left of the DS1 DIP Switches indicates power 

available when lit.

Wrong or inappropriate 

connections

Verify that all Harness Connectors are properly seated. 
Check for any bent, missing or damaged Pins in the Connector Plugs and 

mating Receptacles.

Corrupted Software.

Re-download the correct Software. 

CPU Board failure.

Conduct an Initial Operational Test. If the test result is Negative (NG), replace 

the CPU Board. Make sure to re-calibrate the Sensors after CPU Board is 

replaced.

Banknote jams occur 

often

A pressure Roller is dirty or 

damaged.

Clean all Pressure Rollers.
Replace as necessary.

A pressure Roller Spring is 

loose or missing.

Check all Pressure Roller Springs using a finger pressure test.
Replace as necessary.

A foreign object is lodged in 

the Transport path and/or 

inside the Cash Box.

Clean the Transport path and remove any foreign object discovered.

The Acceptor Unit is not 

properly seated all the way 

into the Frame

(the Acceptor Unit’s Latch 

Release Levers are not locked 

onto the Frame).

Re-seat the Acceptor Unit back into the Frame so it is firmly seated all the 

way back into the Frame so the Acceptor Unit Release Lever Latches 

securely lock onto the Frame.

Banknote is wider than 85 mm 

or narrower than 62mm (60mm 

without the Stacker) (out of the 

EBA Banknote width 

specifications).

Use only Banknotes widths having the correct EBA Unit’s size specifications.

Содержание EBA-40

Страница 1: ...O LTD Support http www jcmglobal com en contact default aspx website http www jcmglobal com Issue 4103 IGE 01 00 EBA Series Banknote Acceptor EBA 40 Integration Guide Revision A December 4 2013 P N 96...

Страница 2: ...anual to maintain operation of the product or operate the product in general JCM retains all rights to amend alter change or delete any portion of this Manual in whole or in part or add items thereto...

Страница 3: ...ion 8 Acceptor Head Installation 8 Lock Installation 9 DIP Switch Configurations 10 4 CONNECTOR PIN ASSIGNMENTS 11 CONNECTOR PIN ASSIGNMENTS Continued 1 12 CONNECTOR PIN ASSIGNMENTS Continued 2 13 CON...

Страница 4: ...ons 28 LED Flash Reject Code Conditions Banknotes 30 LED Reject Error Code Conditions Barcode Coupons 31 9 UNIT DIMENSIONS 33 Entire Unit Outside Dimensions 33 Head Assembly Outside Dimensions 33 10 T...

Страница 5: ...etrieving Banknotes 18 Figure 15 Clearing an Entrance Banknote Jam 18 Figure 16 Clearing a Stacker Box Banknote Jam 18 Figure 17 Sensor Cleaning 19 Figure 18 EBA 40 Sensor and Roller Cleaning Location...

Страница 6: ...THIS PAGE INTENTIONALLY LEFT BLANK EBA Series Banknote Acceptor EBA 40 Integration Guide P N 960 000173R_Rev A EDP 229278 2013 JAPAN CASH MACHINE CO LTD iv...

Страница 7: ...nments 11 Table 11 EBA 40 MDB Interface Pin Assignments 12 Table 12 EBA 40 ccTalk Interface Pin Assignments 13 Table 13 EBA 40 Photo Coupler Interface Pin Assignments 14 Table 14 EBA 40 RS232C Interfa...

Страница 8: ...THIS PAGE INTENTIONALLY LEFT BLANK EBA Series Banknote Acceptor EBA 40 Integration Guide P N 960 000173R_Rev A EDP 229278 2013 JAPAN CASH MACHINE CO LTD vi...

Страница 9: ...nts Preventive Maintenance Standard Interface Circuit Schematics Operational Flowchart Troubleshooting Unit Dimensions International Compliance Technical Contact Information In order to make operating...

Страница 10: ...ot to use excessive outside pressure on the Mounting Plate when removing the Cash Box from the Unit 4 Avoid exposing the Banknote Insertion Slot to direct Sunlight and or Incandescent Lamp illuminatio...

Страница 11: ...amage the Sensors within the Banknote Trans port path Preventive Maintenance The preventive maintenance requirements are defined as follows 1 When closing the Upper Tray of the Acceptor ensure that it...

Страница 12: ...tains the following primary features Proven Anti Pullback Technology This JCM patented Anti Pullback Mechanism provides powerful protection against Banknote stringing Automatic Centering The Centering...

Страница 13: ...tor EBA 40 Integration Guide Component Names Figure 6 illustrates the EBA 40 component names and locations Figure 6 EBA 40 Component Names a Acceptor Unit b DIP Switch Block 2 c DIP Switch Block 1 d C...

Страница 14: ...re details Standard Specification Read code interleaved 2 of 5 Narrow Bar 0 5 0 6mm 0 019 0 023 in Wide Bar to Narrow Bar ratio 3 1 Characters 18 Characters Print Position Middle Divides a Coupon equa...

Страница 15: ...incandescent with a Radiant Angle of 15 Degrees or more having an Illumination index of 3000 Lux or less Installation Indoors Only Table 6 EBA 40 Electrical Specifications Supply Voltage 12V DC 5 Gre...

Страница 16: ...of the Frame when this mounting configuration is preferred See Figure 8 ACCEPTOR HEAD INSTALLATION Perform the following steps to install the EBA 40 Acceptor Head Assembly using the Mounting Bracket...

Страница 17: ...ed Lock Installation One security lock can be installed onto the EBA 40 SD3 Stacker When installing a security lock the following attachment accessories may be required Tang Choose a Lock that fits a...

Страница 18: ...y characteristics Figure 13 Key Unlock Rotation Requirement Unlock Table 8 DIP Switch Block 1 Settings Switch No Switch ON Switch OFF 1 VEND 1 INHIBIT VEND 1 ACCEPT 2 VEND 2 INHIBIT VEND 2 ACCEPT 3 VE...

Страница 19: ...Housing XG4M 1630 T Flat Cable OMRON Recommended Wire UL2651 AWG 28 Pin No Signal Name I O I O input output is the terminal as viewed from the Banknote Acceptor s backside Function 1 12V 24V Power Sup...

Страница 20: ...RON Recommended Wire UL2651 AWG 28 Pin No Signal Name I O I O input output is the terminal as viewed from the Banknote Acceptor s backside Function 1 12V 24V Power Supply 2 GND GND 3 12V 24V Power Sup...

Страница 21: ...T Flat Cable OMRON Recommended Wire UL2651 AWG 28 Pin No Signal Name I O I O input output is the terminal as viewed from the Banknote Acceptor s backside Function 1 12V 24V Power Supply 2 GND GND 3 12...

Страница 22: ...G 28 Pin No Signal Name I O I O input output is the terminal as viewed from the Banknote Acceptor s backside Function 1 12V 24V Power Supply 2 GND GND 3 12V 24V Power Supply 4 GND GND 5 TTL TXD OUT No...

Страница 23: ...ewed from the Banknote Acceptor s backside Function 1 12V 24V Power Supply 2 GND GND 3 12V 24V Power Supply 4 GND GND 5 TTL TXD OUT No Connection 6 SG No Connection 7 TTL RXD IN No Connection 8 ccTalk...

Страница 24: ...g XG4M 1630 T Flat Cable OMRON Recommended Wire UL2651 AWG 28 Pin No Signal Name I O I O input output is the terminal as viewed from the Banknote Acceptor s backside Function 1 12V 24V Power Supply 2...

Страница 25: ...No Signal Name I O Function 1 Vbus USB Communication Vbus Signal Line 2 D USB Communication Input Output Signal Line 3 D IN OUT USB Communication Input Output Signal Line 4 IN OUT No Connection 5 USB...

Страница 26: ...tly rub the Sensors and Rollers clean using a dry soft lint free Micro fiber Cloth ONLY Do not use any Alcohol solvents Citrus based products or scouring agents that may cause damage to the Validation...

Страница 27: ...ble 19 EBA 40 Sensor Type Cleaning Methods Sym Sensor Roller Type Sym Sensor Roller Type Cleaning Method a Entrance Sensor e Barcode Sensor Option Wipe clean using a soft lint free cloth or blow clean...

Страница 28: ...e 6 STANDARD INTERFACE CIRCUIT SCHEMATICS Figure 19 illustrates the EBA 40 TTL Interface Schematic Diagram Figure 20 illustrates the EBA 40 MDB Interface Schematic Diagram CONTROLLER SIDE EBA SIDE Fig...

Страница 29: ...CE CIRCUIT SCHEMATICS Continued 1 Figure 21 illustrates the EBA 40 ccTalk Interface Schematic Diagram Figure 22 illustrates the EBA 40 Photo Coupler Interface Schematic Diagram CONTROLLER SIDE EBA SID...

Страница 30: ...RD INTERFACE CIRCUIT SCHEMATICS Continued 2 Figure 23 illustrates the EBA 40 RS232C Interface Schematic Diagram Figure 24 illustrates the EBA 40 USB Interface Schematic Diagram CONTROLLER SIDE EBA SID...

Страница 31: ...TD 2 3 EBA Series Banknote Acceptor EBA 40 Integration Guide STANDARD INTERFACE CIRCUIT SCHEMATICS Continued 3 Figure 25 illustrates the EBA 40 Bezel LED Interface Schematic Diagram CONTROLLER SIDE EB...

Страница 32: ...ng c Stand by d Enable Acceptance f External LED Display shows Enable Accept Pattern g Inserted the Banknote h Intake the Banknote i Centering the Banknote j Start Transporting the Banknote k Sampling...

Страница 33: ...ow See Figure 26 c Denomination Signal Output g Is the Banknote transported to Stacker D To f function on this chart f Transporting the Banknote B To Stacking Flow See Figure 28 1 When an abnormal sig...

Страница 34: ...ired to correct them 8 TROUBLESHOOTING Table 20 General Fault Conditions Symptoms Error Messages Possible Fault Causes Corrective Action Required Banknote Acceptor is not working does not accept any B...

Страница 35: ...EBA Sensors following reassembly Motor continues to run Upper Guide is open Firmly close the Upper Guide A foreign object or a jammed Banknote is stuck in the Transport path Open the Upper Guide remo...

Страница 36: ...ROM Boot I F Area ROM Check Error The Boot Interface Area was not written correctly or cannot be read Solution Re download the Program If the error is not resolved check that the following part is as...

Страница 37: ...than specified value for the function Solution Check that the following parts are properly assembled and or Harness connected Clean or adjust the following parts and Sensors Relative Parts Entrance Se...

Страница 38: ...Solutions OFF Green 1 Skewed Insertion Error The Banknote has been inserted in an incorrect crooked direction Solution Insert a Banknote in the proper direction If the error is not resolved insert a...

Страница 39: ...e Banknote is not damaged nor exhibiting unfit conditions Refer to Banknote Fitness Requirements on page 4 for unacceptable Banknote types Relative Parts Validation Sensor If the error is not resolved...

Страница 40: ...normal Barcode Coupon magnification condition Solution Check that a proper Barcode Coupon is used and the Ticket is not damaged or exhibiting unfit conditions as shown on page 4 Check that the followi...

Страница 41: ...9 illustrates the EBA 40 Unit s outside dimensions with the SD3 Stacker HEAD ASSEMBLY OUTSIDE DIMENSIONS Figure 30 illustrates the EBA 40 Head Assembly s outside dimensions without the SD3 Stacker NOT...

Страница 42: ...0 837 7834 Unit B Third Avenue Denbigh West Business Park Bletchley Milton Keynes Buckinghamshire MK1 1DH UK E mail support jcmglobal eu ASIA AND OCEANIA JCM Gold HK Ltd Phone 852 2429 7187 Fax 852 29...

Страница 43: ...rt Operational symbol language describing flow functions 24 I Installation steps required for 8 M Model Descriptions Product Number Specifications of 2 N Navigation within manual procedure for 1 P Pin...

Страница 44: ...P N 960 000173R_Rev A EDP 229278 2013 JAPAN CASH MACHINE CO LTD 3 6 EBA Series Banknote Acceptor EBA 40 Integration Guide THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 45: ...P N 960 000173R_Rev A EDP 229278 2013 JAPAN CASH MACHINE CO LTD 3 7 EBA Series Banknote Acceptor EBA 40 Integration Guide...

Страница 46: ...P N 960 000173R_Rev A EDP 229278 2013 JAPAN CASH MACHINE CO LTD EBA Series Banknote Acceptor EBA 40 Integration Guide Issue 4103 IGE 01 00...

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