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P/N 960-000180R_Rev. 1 {EDP #233427} 

© 2016, JAPAN CASH MACHINE CO., LTD. 

A - 6

  Appendix A

DBV® Series DBV-400 Banknote Validator 

Troubleshooting

LED Flash Reject Code Conditions

Table A-5 lists the various LED Flash Reject Code causes and solutions for Banknotes. 

Table A-5 

LED Flash Reject Codes

Normal 

Operation

Performance 

Test

Error

Causes and Solutions

 Bezel LED

Sequence

Bezel LED

&

Status LED

Sequence

Yellow

(3)

Yellow

(2)

Magnification 

Error

The Sensors detected improper levels.
[Solution] Clean the Banknote Path. Check that the Banknote is not 

damaged or exhibiting unfit conditions. Refer to “Banknote Fitness 

Requirements” on page 1-3 for unacceptable Banknote types. 
[Relative Parts] Validation Sensor.
If the error is not resolved, change the above related part or parts and 

calibrate the DBV-400 Unit.

Yellow

(3)

Yellow

(3)

Denomination 

Error

The Sensor detected an abnormal Banknote Type.
[Solution] Clean the Banknote Path. Check that the Banknote is not 

damaged or exhibiting unfit conditions. Refer to “Banknote Fitness 

Requirements” on page 1-3 for unacceptable Banknote types. 
[Relative Parts] Validation Sensor.
If the error is not resolved, change the above related part or parts and 

calibrate the DBV-400 Unit.

Yellow

(3)

Yellow

(4)

Pattern Error

The Sensor detected an abnormal Banknote Type.
[Solution] Clean the Banknote Path. Check that the Banknote is not 

damaged or exhibiting unfit conditions. Refer to “Banknote Fitness 

Requirements” on page 1-3 for unacceptable Banknote types. 
[Relative Parts] Validation Sensor.
If the error is not resolved, change the above related part or parts and 

calibrate the DBV-400 Unit.

Yellow

(3)

Yellow

(5)

Photo Level Error

While transporting a Banknote, improper sensor levels were detected.
[Solution] Clean the Banknote Path. Check that the Banknote is not 

damaged or exhibiting unfit conditions. Refer to “Banknote Fitness 

Requirements” on page 1-3 for unacceptable Banknote types. 
[Relative Parts] Validation Sensor.
If the error is not resolved, change the above related part or parts and 

calibrate the DBV-400 Unit.

Yellow

(3)

Yellow

(6)

Banknote Length 

Abnormal

The Sensors detected the Banknote length was longer or shorter than the 

specified value.
[Solution] Clean the Banknote Path. Check that the Banknote is not 

damaged or exhibiting unfit conditions. Refer to “Banknote Fitness 

Requirements” on page 1-3 for unacceptable Banknote types. 
[Relative Parts] Rollers, Validation Sensor.
If the error is not resolved, change the above related part or parts and 

calibrate the DBV-400 Unit.

Yellow

(3)

Yellow

(7)

Pattern Error 1

The Sensor detected an improper Banknote pattern.
[Solution] Clean the Banknote Path. Check that the Banknote is not 

damaged or exhibiting unfit conditions. Refer to “Banknote Fitness 

Requirements” on page 1-3 for unacceptable Banknote types. 
[Relative Parts] Validation Sensor.
If the error is not resolved, change the above related part or parts and 

calibrate the DBV-400 Unit.

Yellow

(3)

Yellow

(8)

Invalid Banknote 

Error

The Sensors detected the Banknote as invalid.
[Solution] Clean the Banknote Path. Check that the Banknote is not 

damaged or exhibiting unfit conditions. Refer to “Banknote Fitness 

Requirements” on page 1-3 for unacceptable Banknote types. 
[Relative Parts] Validation Sensor.
If the error is not resolved, change the above related part or parts and 

calibrate the DBV-400 Unit.

Yellow

(3)

Yellow

(9)

Pattern Error 2

The Sensor detected an improper Banknote pattern.
[Solution] Clean the Banknote Path. Check that the Banknote is not 

damaged or exhibiting unfit conditions. Refer to “Banknote Fitness 

Requirements” on page 1-3 for unacceptable Banknote types. 
[Relative Parts] Validation Sensor.
If the error is not resolved, change the above related part or parts and 

calibrate the DBV-400 Unit.

Green

(3)

Green

(1)

Skewed Insertion 

Error

The Banknote has been inserted in an incorrect/crooked direction.
[Solution] Insert a Banknote in the proper alignment. Clean the Banknote 

Path.
[Relative Parts] Rollers.
If the error is not resolved, change the above related part or parts.

Green

(3)

Green

(2)

Remaining 

Banknotes 

Returned

While Initializing, a Banknote was detected in the Unit.
[Solution] Clean or adjust the following parts.
[Relative Parts] Rollers, Validation Sensors. Entrance and Exit Sensors.
If the error is not resolved, change the above related part or parts and 

calibrate the unit.

Содержание DBV Series

Страница 1: ...2016 JAPAN CASH MACHINE CO LTD Website http www jcmglobal com Issue 4107 SME 01 01 DBV Series DBV 400 Banknote Validator Operation and Maintenance Manual Revision 1 P N 960 000180R_Rev 1 EDP 233427...

Страница 2: ...ated products JCM is a registered trademark of JAPAN CASH MACHINE CO LTD All other product names mentioned herein may be registered trademarks or trademarks of their respective companies Furthermore a...

Страница 3: ...tal Specifications 1 7 Electrical Specifications 1 7 Structural Specifications 1 7 Unit Dimensions 1 8 Entire Unit Outside Dimensions 1 8 Entire Unit Outside Dimensions Continued 1 9 Entire Unit Outsi...

Страница 4: ...Circuit Schematics Continued 3 2 16 Standard Interface Circuit Schematics Continued 4 2 17 Standard Interface Circuit Schematics Continued 5 2 18 Standard Interface Circuit Schematics Continued 6 2 1...

Страница 5: ...witch Test 6 13 Bezel LED Test 6 13 Performance Test Without a PC 6 14 Aging Test 6 14 Acceptance Test 6 15 Sensor Test 6 15 Push Button Test 6 16 DIP Switch Test 6 16 Other Performance Tests 6 17 7 E...

Страница 6: ...Validator Troubleshooting Overview A 1 Fault Table Listings A 1 Adjustment Error A 2 Communication Error A 3 LED Indication Conditions A 3 LED Flash Error Code Conditions A 3 LED Flash Reject Code Co...

Страница 7: ...ng a Banknote Jam 1 2 10 Figure 2 7 Clearing a Banknote Jam 2 2 10 Figure 2 8 Clearing a Banknote Jam 3 2 10 Figure 2 9 General Cleaning Image 2 11 Figure 2 10 DBV 400 Sensor and Roller Cleaning Locat...

Страница 8: ...6 2 Figure 6 8 Installation Completion Screen 6 2 Figure 6 9 Hardware Update Wizard Screen 1 6 3 Figure 6 10 Hardware Update Wizard Screen 2 6 3 Figure 6 11 Normal Mode Selection 6 3 Figure 6 12 Test...

Страница 9: ...t 6 9 Figure 6 44 Write EEPROM Succeeded 6 9 Figure 6 45 DS1 Switch Settings 1 6 10 Figure 6 46 JCM Tool Suite Standard Edition Screen Pull Down Menu 2 6 10 Figure 6 47 Main Screen 6 10 Figure 6 48 Fe...

Страница 10: ...n 6 16 Figure 6 73 DIP Switch Test DIP SW2 Setting 6 16 Figure 6 74 DIP SW1 8 OFF for DS1 Testing 6 16 Figure 6 75 DIP SW1 8 OFF for DS2 Testing 6 16 Figure 6 76 Other Tests DIP SW2 Setting 6 17 Figur...

Страница 11: ...Connector Pin Assignments 2 7 Table 2 9 DBV 400 ID 044 Serial Connector Pin Assignments 2 8 Table 2 10 DBV 400 USB Interface Connector Pin Assignments 2 9 Table 2 11 DBV 400 USB Maintenance Interface...

Страница 12: ...CO LTD x Page DBV Series DBV 400 Banknote Validator Table A 2 Adjustment Fault Conditions A 2 Table A 3 Communication Fault Conditions A 3 Table A 4 LED Flash Error Codes A 3 Table A 5 LED Flash Reje...

Страница 13: ...nsions Technical Contact Information In order to make operating this device and navigat ing within this manual easier the following illus trations are used Safety Instructions need to be observed in o...

Страница 14: ...direct Sunlight and or Incandescent Lamp illumination having a Gradient Angle of 15 Degrees or more and an illumination index of 3000 Lux or less Ensure that the Host Machine is also designed to avoi...

Страница 15: ...use personal injury 2 When closing the Validation Guide of the Unit make sure that it clicks firmly into place 3 Do not disassemble the Unit incorrectly or rede sign it in any way Unauthorized use by...

Страница 16: ...idation Sensors is less than 2 seconds with a Banknote to Banknote processing speed less than 1 7 seconds High Banknote Acceptance Rates 98 or higher using 6 wavelengths of optical sensors Accepts Ban...

Страница 17: ...400 Component Names a Transport Unit b Bezel Option c Banknote Insertion Slot d Bezel LED e Validation Guide f Cash Box Release Button g Cash Box Door Open Close Button h Cash Box i USB Connector for...

Страница 18: ...Sheet for each Country s particular Banknote insertion direction Processing Speed Excluding Host Communication time lag Power Supply 12V DC Temperature 25 C 5 C Humidity 30 60 Approximately 2 seconds...

Страница 19: ...ny voltage between 12V DC and 24V DC Current Consumption Standard Operation Inrush 12V DC 2 5A 24V DC 2 0A Standby 12V DC 0 12A 24V DC 0 07A Operation 12V DC 1 4A 24V DC 0 7A Peak 12V DC 2 2A 24V DC 1...

Страница 20: ...Dimensions Figure 1 5 DBV 400 Unit With JCM Standard Bezel Outside Dimensions 93 84 50 8 84 98 2 74 7 127 153 3 250 24 9 31 4 34 9 62 4 38 8 8 9 15 1 2x5 4 10 1 116 133 6 4x5 4 61 7 4 R2 249 6 107 14...

Страница 21: ...Outside Dimensions Figure 1 7 DBV 400 Unit With TOB Type Bezel Outside Dimensions 93 84 50 8 104 2 77 7 12 5 30 4 2 5 3 7 9 137 9 153 3 4 5 3 79 4 R1 269 3 106 3 84 5 104 2 93 269 3 91 37 3 69 2 13 2...

Страница 22: ...es the DBV 400 Unit with Compatible Type Bezel outside dimensions Figure 1 9 DBV 400 Unit With Compatible Type Bezel Outside Dimensions Figure 1 9 DBV 400 Unit With Compatible Type Bezel Outside Dimen...

Страница 23: ...eu UK Ireland JCM EUROPE UK OFFICE Phone 44 0 190 837 7331 Fax 44 0 190 837 7834 Unit B Third Avenue Denbigh West Business Park Bletchley Milton Keynes Buckinghamshire MK1 1DH UK E mail support jcmgl...

Страница 24: ...P N 960 000180R_Rev 1 EDP 233427 2016 JAPAN CASH MACHINE CO LTD 1 1 2 Section 1 DBV Series DBV 400 Banknote Validator General Information THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 25: ...2 Settings for the DBV 400 Unit and its Bezel DIP Switch Block 1 DIP Switch Block 1 DIP SW1 is used to Accept enable or Inhibit disable acceptance of each Banknote denomination DIP Switch Block 2 DIP...

Страница 26: ...Harness and apply electrical power to the DBV 400 Unit 4 Select the desired Bezel LED color by setting the DIP SW2 as indicated in Table 2 3 5 Set the DIP SW1 8 to OFF to configure the default Bezel...

Страница 27: ...SL Crimp Terminal Series70058 Female with Tin Sn Plated Contact 24 30 AWG Maximum Insulation Diameter Less than 1 52 Molex Recommended Wire for Power Supply and Power Ground Insulation Diameter AWG 24...

Страница 28: ...Tin Sn Plated Contact 24 30 AWG Maximum Insulation Diameter Less than 1 52 Molex Recommended Wire for Power Supply and Power Ground AWG 24 Maximum Insulation Diameter Less than 1 52 Recommended Wire f...

Страница 29: ...Maximum Insulation Diameter Less than 1 52 Molex Recommended Wire for Power Supply and Power Ground AWG 24 Maximum Insulation Diameter Less than 1 52 Recommended Wire for Signal Ground AWG 24 30 Maxim...

Страница 30: ...th Tin Sn Plated Contact 24 30 AWG Maximum Insulation Diameter Less than 1 52 Molex Recommended Wire for Power Supply and Power Ground AWG 24 Maximum Insulation Diameter Less than 1 52 Recommended Wir...

Страница 31: ...ale with Tin Sn Plated Contact 24 30 AWG Maximum Insulation Diameter Less than 1 52 Molex Recommended Wire for Power Supply and Power Ground AWG 24 Maximum Insulation Diameter Less than 1 52 Recommend...

Страница 32: ...tact 24 30 AWG Maximum Insulation Diameter Less than 1 52 Molex Recommended Wire for Power Supply and Power Ground AWG 24 Maximum Insulation Diameter Less than 1 52 Recommended Wire for Signal Ground...

Страница 33: ...0 Side S4B XH A JST Housing Cable Side XHP 4B JST Contact Cable Side SXH 001T PO 6 JST Pin No Signal Name I O I O input output is the terminal as viewed from the Banknote Validator s side Function 1 V...

Страница 34: ...d Banknote located inside the Banknote Validator proceed as follows 1 Press the Validation Guide Open Close Latch Figure 2 6 a upward and pull the Validation Guide out of the DBV 400 Unit as indicated...

Страница 35: ...e Cash Box from the DBV 400 Unit Figure 2 3 or Figure 2 4 and pull the Validation Guide out of the DBV 400 Unit Figure 2 6 3 Clean the appropriate path and Lens of each Sensor See Figure 2 10 for Sens...

Страница 36: ...DBV 400 Sensor Type Cleaning Methods Sym Sensor Roller Type Cleaning Method a Exit Sensor Wipe clean using a soft lint free Micro fiber Cloth or vacuum clean using a vacuum cleaner b Side Sensor c Ins...

Страница 37: ...oto Coupler Isolation Interface Schematic Diagram Figure 2 11 DBV 400 ID 003 MDB Photo Coupler Isolation Interface Schematic Diagram Power Power 5V 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1 2 3 4...

Страница 38: ...Schematic Diagram Figure 2 12 DBV 400 ID 003 RS232C Interface Schematic Diagram Figure 2 12 DBV 400 ID 003 RS232C Interface Schematic Diagram 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1 2 3 4 5 6 7...

Страница 39: ...erface Schematic Diagram Figure 2 13 DBV 400 ID 003 TTL Interface Schematic Diagram Figure 2 13 DBV 400 ID 003 TTL Interface Schematic Diagram 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 IN12V 24V GN...

Страница 40: ...002 Pulse Interface Schematic Diagram Figure 2 14 DBV 400 ID 002 Pulse Interface Schematic Diagram Figure 2 14 DBV 400 ID 002 Pulse Interface Schematic Diagram 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16...

Страница 41: ...BV 400 ID 044 Pulse Interface Schematic Diagram Figure 2 15 DBV 400 ID 044 Pulse Interface Schematic Diagram Figure 2 15 DBV 400 ID 044 Pulse Interface Schematic Diagram 1 2 3 4 5 6 7 8 9 10 11 12 13...

Страница 42: ...BV 400 ID 044 Serial Interface Schematic Diagram Figure 2 16 DBV 400 ID 044 Serial Interface Schematic Diagram 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 IN12V 24V GND IN12V 24V GND GND TXD D E SOFT...

Страница 43: ...Section 2 Standard Interface Circuit Schematics Continued 6 Figure 2 17 illustrates the DBV 400 USB Interface Schematic Diagram Figure 2 17 DBV 400 USB Interface Schematic Diagram Figure 2 17 DBV 400...

Страница 44: ...P N 960 000180R_Rev 1 EDP 233427 2016 JAPAN CASH MACHINE CO LTD 2 2 0 DBV Series DBV 400 Banknote Validator THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 45: ...nitializing Figure 2 18 DBV 400 Operational Flowchart Initializing b Initializing c Stand by d Enable Acceptance f Bezel LED Display shows Enable Accept Pattern g Inserted Banknote h Take in the Bankn...

Страница 46: ...8 c Denomination Signal Output g Is the Banknote transported to Stacker D To f function on this chart f Transporting the Banknote B To Stacking Flow Figure 2 20 1 When an abnormal signal is received r...

Страница 47: ...37 7834 Unit B Third Avenue Denbigh West Business Park Bletchley Milton Keynes Buckinghamshire MK1 1DH UK E mail support jcmglobal eu Asia and Oceania JCM GOLD HK LTD Phone 852 2429 7187 Fax 852 2929...

Страница 48: ...P N 960 000180R_Rev 1 EDP 233427 2016 JAPAN CASH MACHINE CO LTD 3 2 Section 3 DBV Series DBV 400 Banknote Validator Communications THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 49: ...by the arrow A 2 Remove the four 4 Mounting Screws Figure 4 2 b1 through b4 securing the Bezel Unit Figure 4 2 a to the DBV 400 Main Unit Then remove the Bezel Unit from the DBV 400 Main Unit 3 Unplu...

Страница 50: ...b1 and b8 securing the Motor Gear Cover D4 Figure 4 8 a and remove the Motor Gear Cover D4 from the Main Frame Assy Figure 4 8 c 2 Remove the Motor Harness Assy Figure 4 8 d from the Main Frame Assy I...

Страница 51: ...6 securing the Outside Guide Cover Figure 4 12 a to the Validation Guide Figure 4 12 c 2 Unplug the single 1 Connector Figure 4 13 a 3 Remove the four 4 Mounting Screws Figure 4 13 b1 and b4 securing...

Страница 52: ...a8 to unlock the tabs on the Box Base Assembly Figure 4 14 b 2 Remove the Box Base Assy Figure 4 15 a from the Box Frame D 4 Figure 4 15 b NOTE To unlock each tab make sure the square cut beveled surf...

Страница 53: ...Motor Encoder Stacker Motor Encoder Pusher Home Sensor Box In Sensor CN5 CN9 CN1 CN1 Host Interface and Power Input Molex C Grid 18 For the Debugging Tool CN8 CN10 CN2 CN11 Program Download Side Senso...

Страница 54: ...P N 960 000180R_Rev 1 EDP 233427 2016 JAPAN CASH MACHINE CO LTD 5 2 Section 5 DBV Series DBV 400 Banknote Validator Wiring Diagrams THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 55: ...en the DBV 400 Unit and the PC Installation Procedures This section provides the JCM Tool Suite Standard Edition installation procedure Application Software Installation Perform the following steps to...

Страница 56: ...nstallation Procedure DBV 400 USB Drivers need to be installed on the PC before the JCM Tool Suite Standard Edition can be used To install the DBV 400 Software Driver proceed as follows 1 Copy the DBV...

Страница 57: ...oad Procedures The following two 2 procedures are available to download the DBV 400 Software Program The DBV 400 Software Program is loaded on the Unit Normal The DBV 400 Software Program is not loade...

Страница 58: ...0 Unit The Download Screen will display a Progress Bar during the download operation Figure 6 20 b and a Blue Text Line below the Download Screen Button will display the download Percentage as Downloa...

Страница 59: ...unlock the Box Latch and then out in the direction Figure 6 24 2 Press the Validation Guide Open Close Latch Figure 6 25 a upward then pull the Validation Guide Figure 6 25 b out of the DBV 400 Unit 3...

Страница 60: ...location until the Guide clicks into place and ensure that it is tightly locked 8 Pull the KS 095A Reference Paper Figure 6 29 b just slightly in the direction indicated by the red arrow A until the R...

Страница 61: ...e Sensor Calibration button Figure 6 33 a 2 Confirm that the DBV 400 SENSOR CALIBRATION Screen appears Figure 6 34 3 Make sure the Validation Guide Open Close Latch refer to Figure 1 4 n is Closed sec...

Страница 62: ...n Tool dialogue screen appears to change the Serial Number When using the default Serial Number click the No button Figure 6 40 a to finish the calibration To change the Serial Number click the YES bu...

Страница 63: ...e 6 42 a to close the message dialogue box 12 Click the Start button Figure 6 43 a to save the calibration settings 13 When the Write EEPROM Succeeded screen appears click the OK button Figure 6 44 a...

Страница 64: ...t together using the recommended USB Cable 5 Launch the JCM Tool Suite Standard Edition Application The JCM Tool Suite Standard Edition Screen shown in Figure 6 46 will appear when the application bec...

Страница 65: ...Motor area Figure 6 50 b 5 Click the Stop Screen Button Figure 6 50 a to end the test Stacking Test Perform the following steps to begin the Stacking Test 1 Launch the Main Screen refer to Performanc...

Страница 66: ...The Box In Sensor detects the presence of a Cash Box Push down release the Cash Box DT Lever ON OFF Exit Sensor Detects that a Banknote is present at the Exit Sensor Cover uncover the Exit Sensor usi...

Страница 67: ...re 6 59 a to end the test Bezel LED Test Perform the following steps to begin the LED Test 1 Launch the Main Screen refer to Performance Test Preparation on page 6 10 2 Click the Performance Test Pull...

Страница 68: ...t intervals set by DIP SW1 6 7 Sensor Test ON ON OFF Each Sensor Performance Check Acceptance Test ON ON ON ON ON OFF Acceptance Check with Validation Acceptance Test ON ON ON ON ON ON OFF Acceptance...

Страница 69: ...rate 5 Perform each Sensor Test refer to Test Proce dure in Table 6 6 6 Confirm that the resulting Bezel LED condition matches the Bezel LED color stated in Table 6 6 7 Set the DIP SW1 8 to ON to end...

Страница 70: ...7 and Table 6 8 7 Confirm that the resulting Bezel LED condition matches the color stated in Table 6 7 for DIP Switch 1Test Confirmation and Table 6 8 for DIP Switch 2 Test Confirmation 8 Set the DIP...

Страница 71: ...e DBV 400 Unit 5 Set the DIP SW1 8 to OFF to start the test 6 Confirm that each test is performed normally as stated in Table 6 9 7 Set the DIP SW1 8 to ON to end the test Table 6 9 Performance Confir...

Страница 72: ...P N 960 000180R_Rev 1 EDP 233427 2016 JAPAN CASH MACHINE CO LTD 6 1 8 Section 6 DBV Series DBV 400 Banknote Validator Calibration and Testing THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 73: ...information Entire DBV 400 Unit Exploded View DBV 400 Main Unit Exploded View DBV 400 Validation Guide Cover Assy Exploded View DBV 400 Validation Guide Exploded View DBV 400 Cash Box Exploded View D...

Страница 74: ...242209 DBV 400 Cash Box Medium Rear Access 1 4 237913 DBV 400 Cash Box Large 1 5 234108 DBV 400 Standard Bezel Unit 1 For Standard Bezel 234110 DBV 400 Snack Mask Bezel Unit 1 For Snack Mask Bezel 23...

Страница 75: ...Validator Section 7 DBV 400 Main Unit Exploded View 1 Figure 7 2 DBV 400 Main Unit Exploded View 1 Figure 7 2 DBV 400 Main Unit Exploded View 1 100 101 102 103 104 105 106 107 108 109 110 111 112 113...

Страница 76: ...or Pinion Gear 2 A press fit is required for assembly 111 231424 Motor Encoder 2 A press fit is required for assembly 112 234023 Transport Gear 0 8 Z29 1 113 236948 Stacker Gear A 1 114 231435 Sound D...

Страница 77: ...ews and Parts Lists DBV Series DBV 400 Banknote Validator Section 7 DBV 400 Main Unit Exploded View 2 Figure 7 3 DBV 400 Main Unit Exploded View 2 Figure 7 3 DBV 400 Main Unit Exploded View 2 200 201...

Страница 78: ...202 234087 SUS PIN 3 25 1 203 234054 Hex Head P Shaft 5 204 234021 Centering Gear 0 8 Z22 1 205 234020 Gear 0 8 Z20 3 206 234024 Transport Gear 0 8 Z22 1 207 239927 Transport Roller Gear A 1 208 23408...

Страница 79: ...QTY Remark 300 244551 Validation Guide Cover D4 1 301 237715 KB5201 JC22LF Side Sensor 1 302 237714 KB5201 JC12LF Side Sensor 1 303 237718 Inside Validation Sensor Board 4107 3520 003x 01x 1 304 1485...

Страница 80: ...alidator Exploded Views and Parts Lists DBV 400 Validation Guide Exploded View Figure 7 5 DBV 400 Validation Guide Exploded View Figure 7 5 DBV 400 Validation Guide Exploded View 400 401 402 403 404 4...

Страница 81: ...r Arm Shaft 1 405 238468 Driven Roller 5 406 234095 Roller Pin 4 407 234062 Roller Arm D4 4 408 234025 Roller Arm Spring 2 409 234064 Outside Guide Prism A 1 410 234015 F Roller Spring D4 2 411 102977...

Страница 82: ...x Exploded View Figure 7 6 DBV 400 Cash Box Exploded View Figure 7 6 DBV 400 Cash Box Exploded View 500 501 502 503 504 505 506 507 508 509 510 511 512 513 508 507 506 501 502 503 504 516 514 514 515...

Страница 83: ...x Arm Spring 1 517 269568 231472 Pusher Arm Shaft 1 518 231474 Pusher Shaft A 1 519 269565 231444 Pusher Arm A 1 520 244544 Transport Roller Gear D 1 Non Service Part 521 242658 Transport Roller Gear...

Страница 84: ...234077 Box Receive Plate D4 1K 1 For DBV 400 Large Cash Box 537 238199 Box Spring D4 300 1 For DBV 400 Small Cash Box 238200 Box Spring D4 500 1 For DBV 400 Medium Cash Box 231386 Box 1500 Spring 2 F...

Страница 85: ...0 TOB Bezel Insert 1 For TOB Bezel Euro Bezel 604 234078 DBV 400 Standard Bezel 1 For Standard Bezel 234080 DBV 400 Snack Mask Bezel 1 For Snack Mask Bezel 238568 DBV 400 TOB Bezel 1 For TOB Bezel 240...

Страница 86: ...0 000180R_Rev 1 EDP 233427 _Feb 12 2020 2020 JAPAN CASH MACHINE CO LTD 7 14 Section 7 DBV Series DBV 400 Banknote Validator Exploded Views and Parts Lists THIS PAGE INTENTIONALLY LEFT BLANK February 1...

Страница 87: ...ps required for 2 1 M Model Descriptions Product Number Specifications of 1 2 N Navigation within manual procedure for 1 1 P PC Calibration Preparation for 6 7 Performance Testing instructions for 6 1...

Страница 88: ...P N 960 000180R_Rev 1 EDP 233427 2016 JAPAN CASH MACHINE CO LTD 8 2 THIS PAGE INTENTIONALLY LEFT BLANK Section 8 DBV Series DBV 400 Banknote Validator Index...

Страница 89: ...e various possible DBV 400 Unit fault conditions that can occur and the necessary actions required to correct them A TROUBLESHOOTING Table A 1 General Fault Conditions Symptoms Error Messages Possible...

Страница 90: ...e Transport Path Open the Validation Guide refer to Figure 2 7 or Cash Box Door refer to Figure 2 3 or Figure 2 4 remove the foreign object or jammed Banknote and then close the Validation Guide or Ca...

Страница 91: ...Table A 4 LED Flash Error Codes Normal Operation Performance Test Error Causes and Solutions Bezel LED Sequence Bezel LED Status LED Sequence White 3 White 1 External Flash ROM Boot Program ROM Check...

Страница 92: ...parts and Sensors Relative Parts Pusher Mechanism Stacker Motor Stacker Home Sensor Stacker Motor Encoder If the error is not resolved change the above related part or parts and calibrate the DBV 400...

Страница 93: ...Harness are connected Clean or adjust the following Sensor Relative Parts Box Sensor If the error is not resolved change the above related part or parts and calibrate the DBV 400 Unit Magenta 3 Magent...

Страница 94: ...6 Banknote Length Abnormal The Sensors detected the Banknote length was longer or shorter than the specified value Solution Clean the Banknote Path Check that the Banknote is not damaged or exhibiting...

Страница 95: ...bove related part or parts and calibrate the DBV 400 Unit Green 3 Green 5 Inhibit Setting Abnormal The Banknote has been inhibited by DIP Switch Setting or Host Command Solution Check DIP Switch Block...

Страница 96: ...678 Use EDP Reference Paper KS 095A 1 b 239641 Use EDP Main Frame Assy Disassembly Tool 8 c 239642 Use EDP Cash Box Disassembling Tool 8 d G00205 501 100218R UAC Module 1 e G00230 400 100249R UAC USB...

Страница 97: ...eference Papers in their original Shipping Carton to avoid exposing them to direct Sunlight and or bright indoor light Ensure that the Reference Papers being stored are not damaged as they are replace...

Страница 98: ...P N 960 000180R_Rev 1 EDP 233427 2016 JAPAN CASH MACHINE CO LTD A 1 0 Appendix A DBV Series DBV 400 Banknote Validator Troubleshooting THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 99: ...rmed on electronic equipment which ensures that all circuits are properly aligned and operating at optimum levels Calibration is accomplished using a software based program that checks and sets the op...

Страница 100: ...eneric term for any electronic cabinet equipment or platform where a DBV 400 Unit will be installed The Host Machine supplies both the power and the communications interface necessary for proper opera...

Страница 101: ...recau tions are intended to promote personal safety and prevent damage to equipment when working with the applicable JCM Product 1 2 R 15 Reference paper specially coated colored paper strips that are...

Страница 102: ...al computers built today The DBV 400 features a USB interface allowing the user to download data files into flash memory quickly and easily from a PC 2 9 V 20 Validator Electronic equipment that accep...

Страница 103: ...P N 960 000180R_Rev 1 EDP 233427 2016 JAPAN CASH MACHINE CO LTD DBV Series DBV 400 Banknote Validator...

Страница 104: ...DBV Series DBV 400 Banknote Validator P N 960 000180R_Rev 1 EDP 233427 2016 JAPAN CASH MACHINE CO LTD Issue 4107 SME 01 01...

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