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JCI Kodiak 200, Руководство по эксплуатации и обслуживанию и каталог запасных частей

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JCI Kodiak 200 Скачать руководство пользователя страница 62

REFERENCE #

456157

7/6/07

Rev. R

Hydraulic Power Unit Assembly

JCI 

24/7 Parts Number 888-474-0115

© 2007 JCI

PAGE 51

ITEM

QTY

PART 

NUMBER

DESCRIPTION

COMMENTS

1

1

456158

BASE ENCLOSURE HPU   

         

2

1

456163

TANK OIL RESERVOIR HPU        

3

1

085021

STRAINER 100 MESH 20 GPM      

4

1

089030

HEATER IMMERSION 1.5 KW       

5

1

086090

PUMP GEAR FIXED DISPLACEMENT  

6

1

060230

ADAPTER PUMP 215TC TO SAE A   

1

060317

OPTION

 380/120V 50HZ ADAPTER PUMP 

7

1

020149

MOTOR 10 HP 215TC             

1

060421

OPTION

 MOTOR 15 HP 380V 50 HZ

8

1

060229

COUPLING HALF 5/8 M20002005   

1

060314

OPTION

 380/120V 50 HZ COUPLING HALF

9

1

089029

GAUGE SIGHT LEVEL             

10

3

020141

SW PRESSURE A9675-4-AA        

11

6

070062

CAPSCREW HEX 1/4 20NC X 1 G5  

12

14

076026

NUT NYLOCK 1/4-20NC           

13

24

070027

CAPSCREW HEX 1/2 13NC X 1-1/4 

15

56

078019

WASHER FLAT 1/2               

16

4

070043

CAPSCREW HEX 3/8 16NC X 2 G5  

17

4

076009

NUT NYLOCK 3/8-16NC           

18

2

078024

WASHER LOCK 3/8               

19

2

070008

CAPSCREW HEX 3/8 16NC X1G5    

20

1

085004

ASSY FILTER DONALDSON HAK05   

21

1

085022

DIFFUSER RET LINE 1-1/4       

22

1

083109

PIPE SCH40 1-1/4 X 2 NPT      

23

1

083521

CROSS 1-1/4 NPT BLACK PIPE    

24

1

083174

5406-20-16                    

25

4

070055

CAPSCREW HEX 1/4 20NC X 3/4   

26

1

456184

ASSY HYD MANIFOLD             

27

8

070058

CAPSCREW HEX 1/2 13NC X 1 G5  

28

22

078025

WASHER LOCK 1/2               

29

1

456159

CVR ENCLOSURE HPU             

30

1

456160

PANEL RIGHT SIDE HPU          

31

1

456161

PANEL LEFT SIDE HPU           

32

24

070016

CAPSCREW HEX 1/2 13NC X 1-1/2 

33

34

076005

NUT NYLOCK 1/2 13NC           

34

1

083527

5406-24-12                    

35

2

540166

ACCUM 1GAL 1.25NPT            

37

4

089034

CLAMP ACCUMULATOR 1 GAL       

38

8

070066

CAPSCREW HEX 5/16-18NC X3/4   

39

8

076027

NUT NYLOCK 5/16-18NC          

Содержание Kodiak 200

Страница 1: ...86470 Franklin Blvd Eugene OR 97405 800 314 4656 541 736 1400 Fax 541 988 9401 24 7 Parts Number 888 474 0115 Kodiak Operation and Service Manual and Parts Book Kodiak Crusher S N C070417...

Страница 2: ...JCI 24 7 Parts Number 888 474 0115 2007 JCI JCI KODIAK CRUSHERS Kodiak 200 Crusher Parts Book Serial Number C070417...

Страница 3: ...of any claimed defect must be provided to JCI within sixty 60 days of the discovery of any claimed defect s 2 Disclaimer Limitation of Warranties The expressed warranty described above is expressly i...

Страница 4: ...he drive side of the crusher 3 Locate the parts to be replaced by using the parts lists and drawings in this catalog 4 Call your JCI dealer or use the JCI Parts contact information provided to order y...

Страница 5: ...chamber Never attempt to manually clear jammed material from the crushing chamber while the upper frame is in the lowered clamping position Any material lodged in the chamber could release without war...

Страница 6: ...crushing chamber and U seat after a clear for loose or jammed rock Do not adjust the close side setting smaller than the recommended minimum setting for your mantle and bowl liner combination An oil...

Страница 7: ...al list of Items Contain in the Spare Parts Box ITEM QTY PART NUMBER DESCRIPTION COMMENTS 1 1 456051X MANTLE 242lbs Poured 2 1 406053X LINER 66lbs Poured 3 374 090037 MANGANESE BACKING MATERIAL ITEM Q...

Страница 8: ...inion Assembly 15 Upper Assembly 17 TIR Assembly 27 Decal Location JCI K200 30 Hopper Assembly 33 Remote Control Panel 34 Hydraulic Power Unit Assembly 41 Electrical Schematic 42 Hydraulic Power Unit...

Страница 9: ...JCI 24 7 Parts Number 888 474 0115 2007 JCI PAGE 1 7 6 07 Rev C REFERENCE 406000 Final Assembly...

Страница 10: ...0 See page for 406118 8 1 406083 HOPPER ASSEMBLY 13 4 076024 NUT 1 2 13NC Not Shown 14 1 090034 WRENCH ALLEN 7 8 Not Shown 15 1 450133 EYE CONE LIFTING Not Shown 16 1 450132 WRENCH MANTLE NUT STD Not...

Страница 11: ...JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 3 7 6 07 Rev C REFERENCE 406001 Lower Assembly...

Страница 12: ...REFERENCE 406001 7 6 07 Rev C Lower Assembly JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 4...

Страница 13: ...ING SMALLEY WHM 162 4 1 406014 CLUTCH GUIDE RING 5 4 070130 CAPSCREW HEX 5 16 24NF X 3 4 6 4 070203 CAPSCREW SOC 5 16 18NC X 1 1 2 7 1 406015 COVER BRAKE HOUSING 8 12 070059 CAP SCREW HEX 1 2 13NC X 1...

Страница 14: ...8 11NC X1 3 4 26 8 078014 WASHER LOCK 5 8 27 1 406216 PINION TUNNEL ACCESS COVER 28 18 070058 CAP SCREW HEX 1 2 13NC X 1 G5 32 8 406116 VSEAT SEAL RETAINER 33 8 406117 VSEAT SEAL RUBBER 34 16 070016 C...

Страница 15: ...6A 10 6 09 Rev G REF 406020 Baseframe with V Seat Liner...

Страница 16: ...REF 406020 10 6 09 Rev G Baseframe with V Seat Liner 6B...

Страница 17: ...1 406028 BASEFRAME SPINDLE 3 1 450249 NUT SPINDLE 1200LS AN 44 4 5 456344 PLUG 1 625 DIA X 0 500 5 4 406016 LINER VSEAT 3 5 7 2 080122 FLANGE WELD 2 1 2NPT W O PILOT 9 6 406027 CYL MOUNTING EYE 10 12...

Страница 18: ...JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 7 7 6 07 Rev A REFERENCE 546467 Pin Clutch Assembly...

Страница 19: ...74 0115 2006 JCI PAGE 8 ITEM QTY PART NUMBER DESCRIPTION COMMENTS 1 1 546640 DRIVE BLOCK 2 1 546454 RATCHET BLOCK 3 6 546641 DRIVE PIN 4 1 546460 THRUST WASHER 5 6 090442 SPRING C0600 0490 1750 COMPRE...

Страница 20: ...JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 9 7 6 07 Rev A REFERENCE 406192 Wedge Plate Assembly...

Страница 21: ...REFERENCE 406192 7 6 07 Rev A Wedge Plate Assembly JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 10...

Страница 22: ...2 406005 LOWER COUNTERWEIGHT 8 6 070277 CAPSCREW SOC 3 4 10NC X 3 1 2 9 1 406017 THRUST BEARING 10 1 450007 SEAL RING UPPER WEDGE PLATE 13 3 450228 UPPER RADIAL RETAINER 14 6 070027 CAP SCREW HEX 1 2...

Страница 23: ...REFERENCE 450497 Floating Plate Assembly ITEM QTY PART NUMBER DESCRIPTION COMMENTS 1 1 450168 FLOATING PLATE 2 2 450312 FLOATING PLATE UPPER INSERT 3 2 450313 FLOATING PLATE LOWER INSERT 4 16 070039 C...

Страница 24: ...JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 13 7 6 07 Rev A REFERENCE 406040 Cone Assembly...

Страница 25: ...E 4 4 070032 CAPSCREW HEX 3 8 16NC X 1 1 4 5 1 406086 BOLT MANTLE 7 1 450258 PIN 875 X 2 000 8 1 456304 BAR TORQUE 9 2 070189 CAPSCREW SOC 7 8 9NC X 1 3 4 10 1 450018 RING SEAL CONE 12 1 540103 FOAM 1...

Страница 26: ...JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 15 7 6 07 Rev 0 REFERENCE 406073 Pinion Assembly...

Страница 27: ...0 BEARING PINION CONE INNER 5 1 450119 BEARING PINION CUP INNER 6 1 406072 PINION HOUSING 7 1 450117 BEARING PINION CUP OUTER 8 1 450118 BEARING PINION CONE OUTER 9 2 076018 LOCKNUT AN 16 10 1 078013...

Страница 28: ...JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 17 7 6 07 Rev B REFERENCE 406030 Upper Assembly...

Страница 29: ...REFERENCE 406030 7 6 07 Rev B Upper Assembly JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 18...

Страница 30: ...REFERENCE 406030 7 6 07 Rev B Upper Assembly JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 19...

Страница 31: ...REFERENCE 406030 7 6 07 Rev B Upper Assembly JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 20...

Страница 32: ...REFERENCE 406030 7 6 07 Rev B Upper Assembly JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 21...

Страница 33: ...REFERENCE 406030 7 6 07 Rev B Upper Assembly JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 22...

Страница 34: ...REFERENCE 406030 7 6 07 Rev B Upper Assembly JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 23...

Страница 35: ...1 406050 SEAL PISTON 16 4 546192 ROD ACETAL SQ 7 8X7 8X48 17 6 406091 SEAL RING RETAINER DRIVE UPPR 18 12 406093 SEAL RING DRIVE RBBR 19 6 406092 SEAL RING RETAINER DRIVE LWR 20 36 070058 CAPSCREW HEX...

Страница 36: ...EAR DRIVE 14T 2 DP 7 PD 58 4 070155 SETSCREW SOC 3 8 16NC X 3 4 59 2 546124 GEAR PL HOLD DOWN 60 4 070200 CAPSCREW HEX 1 2 20NF X1 1 2 61 2 546056 GUARD GEAR HYD DRIVE REMOTE 62 8 070008 CAPSCREW HEX...

Страница 37: ...B Upper Assembly JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 26 82 1 083038 CPLR DISC QUICK PVV 14 F 83 1 083051 TMP 14 84 3 406205 FOAM LINER RET 85 4 406206 LINER CAP FILL HOLE ITEM QTY PART N...

Страница 38: ...JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 27 7 6 07 Rev B REFERENCE 406094 TIR Assembly...

Страница 39: ...REFERENCE 406094 7 6 07 Rev B TIR Assembly JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 28...

Страница 40: ...WASHER SPHERICAL TIR CYLINDER 9 24 083595 FS6400 12 16 O 10 288 088013 HOSE 12G2 11 24 088213 12G 12FFORX45 12 3 087090 VALVE RELIEF CARTRIDGE 13 6 078004 WASHER HT 1 2 14 6 070027 CAP SCREW HEX 1 2 1...

Страница 41: ...JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 30 7 6 07 Rev 0 REFERENCE 406118 Decal Location JCI K200...

Страница 42: ...REFERENCE 406118 7 6 07 Rev 0 Decal Location JCI K200 JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 31...

Страница 43: ...7 DECAL NOTICE DO NOT ALLOW MAT 1 090068 DECAL CAUTION CONSULT YR OPER 1 090074 DECAL WORLD CLASS 2 090150 SERIAL NUMBER PLATE RA CRUSHER 1 090354 DECAL DANGER HYD FLUID 2 090393 DECAL CRUSHING ZONE K...

Страница 44: ...474 0115 2006 JCI PAGE 33 7 6 07 Rev B REFERENCE 406083 Hopper Assembly ITEM QTY PART NUMBER DESCRIPTION COMMENTS 6 1 406085 HOPPER RING INNER 7 1 406084 HOPPER RING 8 1 406070 HOPPER RING UPPER 9 1 4...

Страница 45: ...JCI 24 7 Parts Number 888 474 0115 2007 JCI PAGE 34 7 6 07 Rev A REFERENCE 406137 Remote Control Panel...

Страница 46: ...REFERENCE 406137 7 6 07 Rev A Remote Control Panel JCI 24 7 Parts Number 888 474 0115 2007 JCI PAGE 35...

Страница 47: ...REFERENCE 406137 7 6 07 Rev A Remote Control Panel JCI 24 7 Parts Number 888 474 0115 2007 JCI PAGE 36...

Страница 48: ...REFERENCE 406137 7 6 07 Rev A Remote Control Panel JCI 24 7 Parts Number 888 474 0115 2007 JCI PAGE 37...

Страница 49: ...REFERENCE 406137 7 6 07 Rev A Remote Control Panel JCI 24 7 Parts Number 888 474 0115 2007 JCI PAGE 38...

Страница 50: ...074 RELAY SOCKET DIN MT 8PIN 18 24 020182 DIN MOUNTING RAIL DIN 3 19 1 020162 PWR SUPPLY 7 5W 12VDC PS5R A12 20 12 020104 DUCT WIRING 2 25X3 00 21 12 020105 DUCT WIRING COVER T225CW 22 1 020115 RCPT 6...

Страница 51: ...7 Parts Number 888 474 0115 2007 JCI PAGE 40 43 600 026739 CABLE 18 3 SHIELD 8770 44 120 020191 WIRE 16 MTW WHT 45 192 020191 WIRE 16 MTW WHT 46 2 020510 TERM BLOCK END PLATE 47 190 026500 MARKER SLE...

Страница 52: ...8 474 0115 2006 JCI PAGE 41 7 6 07 Rev 0 REFERENCE 406142 Hydraulic Power Unit Assembly ITEM QTY PART NUMBER DESCRIPTION COMMENTS 1 0 406202 ELECTRICAL SCHEMATIC 2 1 456157 HYD POWER UNIT ASSY 3 1 406...

Страница 53: ...JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 42 7 6 07 Rev 0 REFERENCE 406202 Electrical Schematic...

Страница 54: ...REFERENCE 406202 7 6 07 Rev 0 Electrical Schematic JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 43...

Страница 55: ...REFERENCE 406202 7 6 07 Rev 0 Electrical Schematic JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 44...

Страница 56: ...REFERENCE 406202 7 6 07 Rev 0 Electrical Schematic JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 45...

Страница 57: ...JCI 24 7 Parts Number 888 474 0115 2007 JCI PAGE 46 7 6 07 Rev R REFERENCE 456157 Hydraulic Power Unit Assembly...

Страница 58: ...REFERENCE 456157 7 6 07 Rev R Hydraulic Power Unit Assembly JCI 24 7 Parts Number 888 474 0115 2007 JCI PAGE 47...

Страница 59: ...REFERENCE 456157 7 6 07 Rev R Hydraulic Power Unit Assembly JCI 24 7 Parts Number 888 474 0115 2007 JCI PAGE 48...

Страница 60: ...REFERENCE 456157 7 6 07 Rev R Hydraulic Power Unit Assembly JCI 24 7 Parts Number 888 474 0115 2007 JCI PAGE 49...

Страница 61: ...REFERENCE 456157 7 6 07 Rev R Hydraulic Power Unit Assembly JCI 24 7 Parts Number 888 474 0115 2007 JCI PAGE 50...

Страница 62: ...NUT NYLOCK 1 4 20NC 13 24 070027 CAPSCREW HEX 1 2 13NC X 1 1 4 15 56 078019 WASHER FLAT 1 2 16 4 070043 CAPSCREW HEX 3 8 16NC X 2 G5 17 4 076009 NUT NYLOCK 3 8 16NC 18 2 078024 WASHER LOCK 3 8 19 2 07...

Страница 63: ...9 1 456162 DOOR ENCLOSURE HPU 60 2 090185 HINGE LIFT OFF WELDABLE 61 1 090416 LATCH T HANDLE FLUSH W HOLES 62 2 090030 DECAL JCI LOGO 63 3 456204 ANGLE DOOR STOP 64 1 456164 CVR OIL RESERVOIR HPU 65 1...

Страница 64: ...97 2 083072 5406 06 04 98 170 020013 CORD 16 3 SJO 99 8 078016 WASHER FLAT 5 16 100 1 083160 5406 12 08 101 1 020217 SW TEMP SEE TEXT 103 1 020148 KNOCKOUT SEAL 1 2 90050 104 1 450187 ASSY HORN 115V N...

Страница 65: ...JCI 24 7 Parts Number 888 474 0115 2003 JCI PAGE 54 10 23 03 Rev K REFERENCE 456184 Hydraulic Manifold Assembly...

Страница 66: ...23 VALVE CHECK CARTRIDGE 11 2 083244 PLUG ALLEN SAE 10 13 1 087025 VALVE SHUTTLE CARTRIDGE 14 2 083169 ELBOW 90 DEG 4 6 C50X 15 2 083183 CONNECTOR 6 G6X 16 1 083173 CHECK VALVE IN LINE 10 17 1 083172...

Страница 67: ...JCI 24 7 Parts Number 888 474 0115 2007 JCI PAGE 56 02 26 04 Rev A REFERENCE 450187 Horn Assembly ITEM QTY PART NUMBER DESCRIPTION COMMENTS 1 1 020001 HORN BASE 2 1 020002 HORN FED SIGNAL...

Страница 68: ...JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 57 7 6 07 Rev 0 REFERENCE 406203 Electrical Panel HPU...

Страница 69: ...REFERENCE 406203 7 6 07 Rev 0 Electrical Panel HPU JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 58...

Страница 70: ...REFERENCE 406203 7 6 07 Rev 0 Electrical Panel HPU JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 59...

Страница 71: ...1 1 020018 SEALING RING 5263 3 4 22 1 020019 LOCKNUT RID METAL CON 3 4 T 23 13 5 020104 DUCT WIRING 2 25 X 3 00 TY DUC 24 13 5 020105 COVER WIRE DUCT TY DUCT 25 1 020069 METER ELASPED HOUR 32 24 02002...

Страница 72: ...ev 0 Electrical Panel HPU JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 61 64 1 020183 RELAY TIME DELAY OFF 65 1 026794 SOCKET DIN RAIL MT 11 PIN 66 1 020506 CENTER JUMPER 3POLE J4 ITEM QTY PART NU...

Страница 73: ...JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 62 7 6 07 Rev E REFERENCE 406058 External Lube Assembly W Res...

Страница 74: ...REFERENCE 406058 7 6 07 Rev E External Lube Assembly W Res JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 63...

Страница 75: ...REFERENCE 406058 7 6 07 Rev E External Lube Assembly W Res JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 64...

Страница 76: ...REFERENCE 406058 7 6 07 Rev E External Lube Assembly W Res JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 65...

Страница 77: ...6 14 1 088104 16G 16MP 15 1 088144 16G 16FFORX90S 16 24 088014 HOSE 16G2 17 1 085004 ASSY FILTER DONALDSON HAK05 19 2 083052 5406 20 12 20 1 083193 5404 12 12 21 2 083191 5605 12 12 12 22 1 083192 NIP...

Страница 78: ...016 WASHER FLAT 5 16 58 6 078017 WASHER FLAT 3 8 59 4 078023 WASHER LOCK 5 16 60 8 078024 WASHER LOCK 3 8 61 7 076026 NUT NYLOCK 1 4 20NC 62 4 076022 NUT 5 16 18NC 63 8 076027 NUT NYLOCK 5 16 18NC 64...

Страница 79: ...JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 68 7 6 07 Rev B REFERENCE 406059 External Lube Reservoir Weldt...

Страница 80: ...1 080060 WELD FLANGE 3 4 NPT 16 3 080000 WELDING FLANGE 1 W PILOT 17 2 080114 WELD FLANGE 2 NPT 18 2 080122 WELD FLANGE 2 1 2NPT W O PILOT 19 1 406032 KIT TANK GASKET 20 12 070027 CAP SCREW HEX 1 2 13...

Страница 81: ...JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 70 7 6 07 Rev B REFERENCE 406082 JBOX Lube Assembly...

Страница 82: ...0039 LOCKNUT RID METAL CONDUIT 1 2 6 1 020516 CONNECTOR CGB193 1 2 25 375 7 2 020040 CONNECTOR CGB295 3 4 50 56 8 2 020018 SEALING RING 5263 3 4 9 2 020019 LOCKNUT RID METAL CON 3 4 T 10 6 020182 DIN...

Страница 83: ...FLEX CONN 3 4 STR NM 2 360 020033 FLEX 3 4 CONDUIT NM 3 396 025386 WIRE 12 THHN GRN 4 648 025381 WIRE 10 THHN BLK 5 648 025387 WIRE 10 THHN WHT 6 396 020030 WIRE 16 MTW BLK 7 1944 020133 WIRE 14 MTW R...

Страница 84: ...REFERENCE 406146 7 6 07 Rev 0 Lube Cable Assembly JCI 24 7 Parts Number 888 474 0115 2007 JCI PAGE 73...

Страница 85: ...NCE 546326 150 FT SENSOR CABLE ITEM QTY PART NUMBER DESCRIPTION COMMENTS 1 1 020116 PLUG 6 PIN 90DEG MS3108B14S 6P 2 2 020117 CABLE CLAMP W BUSH MS3057 6A 3 2 020119 PLUG DUST CAP MS25042 14D 4 150 02...

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