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Contents

vii

vii

Page No.

Contents

Electrical System ....................................................................................... 165

Introduction ........................................................................................... 165
Battery .................................................................................................. 165

Battery Disconnection/Connection ..................................................... 165
Checking the Electrolyte Level .......................................................... 165
Battery Isolator ................................................................................... 166

Jump Starting the Engine ..................................................................... 167
Fuses .................................................................................................... 169

Introduction ........................................................................................ 169
Primary Fuses .................................................................................... 170
Secondary Fuses ............................................................................... 171

Relays .................................................................................................. 173
LLMC Components .............................................................................. 174

Engine ....................................................................................................... 175

Component Locations .......................................................................... 175
Oil and Filter ......................................................................................... 175

Introduction ........................................................................................ 175
Checking the Oil Level ....................................................................... 176
Changing the Oil and Filter ................................................................ 177

Cooling System .................................................................................... 179

Introduction ........................................................................................ 179
Checking the Coolant Level ............................................................... 179
Changing the Coolant ........................................................................ 180

Alternator Drive Belt ............................................................................. 181

Adjusting the Alternator Drive Belt ..................................................... 181
Alternator Belt Replacement .............................................................. 181

Compressor Drive Belt (if fitted) ........................................................... 183

Adjusting the Compressor Drive Belt ................................................. 183
Compressor Belt Replacement .......................................................... 184

Hydraulic Service Pump Drive Belt ...................................................... 185

Adjusting the Service Pump Drive Belt .............................................. 185
Service Pump Drive Belt Replacement .............................................. 186

Air Filter ................................................................................................ 186

Cleaning the Filter and Changing the Elements ................................ 186
Cleaning the Air Filter Dust Valve ...................................................... 187

Fuel System ............................................................................................... 188

Introduction ........................................................................................... 188
Fuel Filter ............................................................................................. 189

Draining the Filter .............................................................................. 189
Changing the Fuel Filter Element ...................................................... 189

Bleeding the Fuel System .................................................................... 190

Hydraulic System ....................................................................................... 192

Introduction ........................................................................................... 192
Release the Hydraulic Pressure ........................................................... 192
Oil and Filter ......................................................................................... 193

Checking the Fluid Level  ................................................................... 193
Changing the Filter Element  .............................................................. 194
Filling the Hydraulic System  .............................................................. 194

Changing the Hydraulic Breather Cap .................................................. 194
Hose Burst Protection Valves ............................................................... 196

Checking the Hose Burst Protection Valves ...................................... 196

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Содержание 516-40 TIER 3

Страница 1: ...OPERATOR S MANUAL This manual should always stay with the machine 9821 9750 2 09 2015 ENGLISH LOADALL 516 40 AND 516 40 AGRI TIER 3...

Страница 2: ...ngland Dear JCB Customer Even if you have operated this type of equipment before it is very important that your new machines operations and functions are explained to you by a JCB Dealer Representativ...

Страница 3: ...0 0 9821 9750 Notes Find manuals at https best manuals com...

Страница 4: ...Numbers and Descriptions 18 Identifying Your Machine 21 Machine Identification Plate 21 Typical Product Identification Number 21 Component Identification Plates 22 Typical Engine Identification Numbe...

Страница 5: ...al 43 Brake Inching Pedal 43 Forward Reverse Switch 43 Park Brake Lever 44 Park brake Warning 44 Horn 45 Drive Controls Single Lever Machines Optional 46 Steering Wheel 46 Accelerator Pedal 46 Brake I...

Страница 6: ...5 Using the Load Charts 65 Longitudinal Load Moment Indicator LLMI 67 Introduction 67 Checking the Indicator 68 Setting the Volume and Brightness 69 Diagnostic Fault Codes 70 LLMI with Longitudinal Lo...

Страница 7: ...ng Operations on Gradients 101 Operating Environment 102 Operating in Low Temperatures 102 Operating in High Temperatures 102 Refuelling the Machine 103 Low Fuel Levels 103 Filling the Tank 103 Moving...

Страница 8: ...the Machine 128 Prepare the Machine for Maintenance 129 Introduction 129 How to Make the Machine Safe Boom Lowered 129 How to Make the Machine Safe Boom Lifted 130 Installing the Maintenance Strut 13...

Страница 9: ...on 154 Operation Position 154 Rear Wheel Arch Panels 155 Maintenance Position 155 Operation Position 155 Left Instrument Panel 155 Maintenance Position 155 Operation Position 155 Right Cab Panel 156 M...

Страница 10: ...181 Compressor Drive Belt if fitted 183 Adjusting the Compressor Drive Belt 183 Compressor Belt Replacement 184 Hydraulic Service Pump Drive Belt 185 Adjusting the Service Pump Drive Belt 185 Service...

Страница 11: ...ng the Hydraulic Hoses 208 Quick Release Couplings 209 Essential Do s 209 Essential Don ts 209 Connecting Quick Release Couplings 210 Disconnecting Quick Release Couplings 210 Quickhitch 211 Introduct...

Страница 12: ...Pressures 233 Introduction 233 Specifications 234 Noise Data 235 Introduction 235 Noise Technical Information 235 Vibration Data 236 Introduction 236 Minimising Exposure to Vibration 236 516 40 237 M...

Страница 13: ...Contents x x Page No Contents...

Страница 14: ...able Safety Warnings In this publication and on the machine there are safety notices Each notice starts with a signal word The signal word meanings are given below MDANGER Denotes an extreme hazard ex...

Страница 15: ...Safety Notices Important Information 2 2 9821 9750 2 Page left intentionally blank...

Страница 16: ...elated marking s on the machine and components you should not assume that compliance in a new market will be possible In many cases it is the person responsible for import of a pre owned machine into...

Страница 17: ...t Side In this manual left A and right B mean your left and right when you are seated correctly in the machine 447200 2 Fig 1 Cab Canopy T1 003_2 This manual frequently makes references to the cab For...

Страница 18: ...r normal conditions for the applications described in this manual If the machine is used for other purposes or in dangerous environments for example in a flammable atmosphere or in areas with dust con...

Страница 19: ...ow the machine and have the skill to use it You must abide by all relevant laws health and safety regulations that apply to the country you are operating in The Operator Manual instructs you on the ma...

Страница 20: ...ulations INT 1 3 7_2 MWARNING Raised Equipment Never walk or work under raised equipment unless it is supported by a mechanical device Equipment which is supported only by a hydraulic device can drop...

Страница 21: ...working on it You could be killed or injured if the ground gives way under your machine or if piled material collapses onto it Check for potholes and hidden debris logs ironwork etc Any of these could...

Страница 22: ...or more often if required Before opening the engine cover ensure that the top is clear of debris 5 3 1 12_3 MWARNING Keep the machine controls clean and dry Your hands and feet could slide off slipper...

Страница 23: ...rotection Structure ROPS Falling Objects Protection Structure FOPS has been in an accident do not use the machine until the structure has been renewed Modifications and repairs that are not approved b...

Страница 24: ...transmission in neutral INT 2 2 7 MWARNING Visibility Accidents can be caused by working in poor visibility Use your lights to improve visibility Keep the road lights windows and mirrors clean Do not...

Страница 25: ...neath or behind the machine People can be killed or injured if these precautions are not taken INT 3 1 5 MWARNING Repairs If your machine does not function correctly in any way get it repaired straigh...

Страница 26: ...ne oil contains harmful contaminants which can cause skin cancer Do not handle used engine oil more than necessary Always use barrier cream or wear gloves to prevent skin contact Wash skin contaminate...

Страница 27: ...elastomeric materials such as Viton FluorelTM and Technoflon Fluoroelastomeric materials subjected to high temperatures can produce highly corrosive hydrofluoric acid THIS ACID CAN SEVERELY BURN New f...

Страница 28: ...be fitted with counterweights They are extremely heavy Do not attempt to remove them INT 3 2 5 MWARNING Compressed air is dangerous Wear suitable eye protection and gloves Never point a compressed ai...

Страница 29: ...r all repair work 2 3 2 7_2 MWARNING Jacking A machine can roll off jacks and crush you unless the wheels have been blocked Always block the wheels at the opposite end of the machine that is to be jac...

Страница 30: ...when reading the safety labels Do not over stretch or place yourself in dangerous positions to read the safety labels If you do not understand the hazard shown on the safety label then refer to Safet...

Страница 31: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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