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9813/2850-3

2016-10-07

01 - Machine

Contents

Page No.

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01-2

01-03 Safety

01-03-03 Safety - Yours and Others

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01-3

01-03-06 Safety Warnings

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01-4

01-03-09 General Safety

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01-5

01-03-12 Maintenance Safety

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01-6

01-03-18 Operating Safety

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01-8

01-03-21 Worksite Safety

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01-10

01-03-24 Risk Assessment

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01-11

01-03-27 Maintenance Positions

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01-12

01-06 About this Manual

01-06-06 Using the Manual

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01-19

01-09 Description

01-09-12 Main Component Locations

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01-23

01-09-15 Service Point Locations

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01-25

01-33 Cleaning

01-33-00 General

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01-29

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Содержание 411HT

Страница 1: ...al You must understand and follow the instructions in the Operator s Manual If you do not understand anything ask your employer or JCB dealer to explain it Do not operate the machine without an Operat...

Страница 2: ...9813 2850 3 Notes Find manuals at https best manuals com...

Страница 3: ...Volume 1 411HT 413S 417HT EN 9813 2850 SERVICE MANUAL Volume 2 411HT 413S 417HT EN 9813 2850 SERVICE MANUAL Volume 3 411HT 413S 417HT EN 9813 2850 SERVICE MANUAL Volume 4 411HT 413S 417HT EN 9813 2850...

Страница 4: ...Notes 9813 2850 3 Find manuals at https best manuals com...

Страница 5: ...3 12 Maintenance Safety 01 6 01 03 18 Operating Safety 01 8 01 03 21 Worksite Safety 01 10 01 03 24 Risk Assessment 01 11 01 03 27 Maintenance Positions 01 12 01 06 About this Manual 01 06 06 Using th...

Страница 6: ...9813 2850 3 2016 10 07 Acronyms Glossary FOPS Falling Object Protective Structure PIL Parts Identification List ROPS Roll Over Protective Structure Find manuals at https best manuals com...

Страница 7: ...y Yours and Others 01 3 01 03 06 Safety Warnings 01 4 01 03 09 General Safety 01 5 01 03 12 Maintenance Safety 01 6 01 03 18 Operating Safety 01 8 01 03 21 Worksite Safety 01 10 01 03 24 Risk Assessme...

Страница 8: ...Notes 01 2 9813 2850 3 01 2 Find manuals at https best manuals com...

Страница 9: ...hazards and how to avoid them If you do not fully understand the warning messages ask your employer or JCB dealer to explain them Safety is not just a matter of responding to the warnings All the time...

Страница 10: ...ion which if not avoided could result in death or serious injury The signal word CAUTION indicates a hazardous situation which if not avoided could result in minor or moderate injury The signal word N...

Страница 11: ...are of medicines which can cause drowsiness Feeling Unwell Do not attempt to operate the machine if you are feeling unwell By doing so you could be a danger to yourself and those you work with Mobile...

Страница 12: ...er Hydraulic Pressure Hydraulic fluid at system pressure can injure you Before connecting or removing any hydraulic hose residual hydraulic pressure trapped in the service hose line must be vented Mak...

Страница 13: ...dence of decomposition e g charring is found refer to the next paragraph for safety instructions Do not touch component or surrounding area Used fluoroelastomeric components subjected to temperatures...

Страница 14: ...r bystanders if they are inhaled Do not operate the machine in closed spaces without making sure there is good ventilation If possible install an exhaust extractor If you begin to feel drowsy stop the...

Страница 15: ...s configuration by the user e g the fitting of large and non approved attachments may result in a restriction of the machine visibility Hands and Feet Keep your hands and feet inside the machine When...

Страница 16: ...leak is suspected contact the local gas company immediately and warn all personnel on the site Ban smoking make sure that all naked lights are extinguished and switch off any engines which may be runn...

Страница 17: ...nd is there sufficient fuel to complete the job if applicable The Load How heavy is it Is it within the capabilities of the machine How bulky is it The greater the surface area the more affected it wi...

Страница 18: ...ecessary empty the shovel 2 Make sure that the machine is parked correctly in the straight ahead position on solid level ground 3 Apply the park brake 4 Lower the lift arm and put the attachment flat...

Страница 19: ...to install the maintenance struts 5 Run the engine at idle for a few minutes to let the turbocharger cool Duration 2 3min 6 Stop the engine 7 Remove the ignition key 8 Put chocks on both sides of all...

Страница 20: ...01 Machine 03 Safety 27 Maintenance Positions 01 14 9813 2850 3 01 14 C Strap 2 D Maintenance strut 2...

Страница 21: ...er to PIL 33 03 3 Start the engine 4 Raise the lift arm sufficiently to remove the weight from the maintenance struts 5 Stop the engine 6 Remove the ignition key 7 Remove the strap from the maintenanc...

Страница 22: ...ust be correctly parked on solid level ground To prevent anyone starting the engine remove the ignition key Disconnect the battery when you are not using electrical power If you do not take these prec...

Страница 23: ...01 Machine 06 About this Manual 01 17 9813 2850 3 01 17 06 About this Manual Contents Page No 01 06 06 Using the Manual 01 19...

Страница 24: ...Notes 01 18 9813 2850 3 01 18...

Страница 25: ...on is for which variant Make sure you use the correct information Diagnostics Information in this manual can help you diagnose machine faults Before attempting to diagnose possible faults check the fo...

Страница 26: ...t this Manual 06 Using the Manual 01 20 9813 2850 3 01 20 Make sure that the applicable fixings and threaded holes are free from contamination This includes dirt debris old sealants and compounds flui...

Страница 27: ...01 Machine 09 Description 01 21 9813 2850 3 01 21 09 Description Contents Page No 01 09 12 Main Component Locations 01 23 01 09 15 Service Point Locations 01 25...

Страница 28: ...Notes 01 22 9813 2850 3 01 22...

Страница 29: ...Locations Introduction Figure 5 G E K M H J A C D B L F A Loader arms B Quickhitch option C ROPS Roll Over Protective Structure FOPS Falling Object Protective Structure cab D Engine cover E Hydraulic...

Страница 30: ...01 Machine 09 Description 12 Main Component Locations 01 24 9813 2850 3 01 24 J Battery K Battery isolator switch L Maintenance struts option M Transmission fill...

Страница 31: ...2850 3 01 25 15 Service Point Locations Introduction Figure 6 D A C A F B E G H A Air filter assembly B Engine oil filter C Water Separator D Engine oil filler point E Hydraulic oil filler point F Eng...

Страница 32: ...may also be added as an option or as a standard fit If there is no auxiliary tank fitted the filler is under the engine cover as shown If the auxiliary tank is fitted both tanks are filled from the au...

Страница 33: ...chine 09 Description 15 Service Point Locations 01 27 9813 2850 3 01 27 Figure 8 A B A Filler location Standard fuel tank some machines B Filler location Auxiliary tank If fitted standard on some mach...

Страница 34: ...01 Machine 33 Cleaning 01 28 9813 2850 3 01 28 33 Cleaning Contents Page No 01 33 00 General 01 29...

Страница 35: ...he machine inoperable Remove dirt using a brush or damp cloth Clean the product with water and or steam Do not let mud debris etc to collect on the product Before you do any service procedures that re...

Страница 36: ...t aim the water jet directly at bearings oil seals or the engine air induction system Use a low pressure water jet and brush to remove dried mud or dirt Use a pressure washer to remove soft dirt and o...

Страница 37: ...6 03 Attachments Couplings and Load Handling Contents Page No 03 00 Attachments 03 00 00 General 03 3 03 09 Lift Arm Quickhitch 03 09 00 General 03 7 03 09 06 Hydraulic Quickhitch 03 8 03 30 Shovel 03...

Страница 38: ...Notes 9813 2850 3 2016 10 06...

Страница 39: ...03 Attachments Couplings and Load Handling 00 Attachments 03 1 9813 2850 3 03 1 00 Attachments Contents Page No 03 00 00 General 03 3...

Страница 40: ...Notes 03 2 9813 2850 3 03 2...

Страница 41: ...ients on which it is safe to operate or the safe distance from power lines Practice using attachments off the job before working with them for the first time JCB attachments are designed and manufactu...

Страница 42: ...r s Manual do not install it use it or remove it until you have obtained read and understood the pertinent information Install attachments only on the machines for which they were designed WARNING Loa...

Страница 43: ...03 Attachments Couplings and Load Handling 09 Lift Arm Quickhitch 03 5 9813 2850 3 03 5 09 Lift Arm Quickhitch Contents Page No 03 09 00 General 03 7 03 09 06 Hydraulic Quickhitch 03 8...

Страница 44: ...Notes 03 6 9813 2850 3 03 6...

Страница 45: ...buckets shovels and other attachments on the machine Quickhitches do not normally have a specific function themselves in that they do not carry out handling or digging operations but when installed o...

Страница 46: ...e the attachment If a second person is to be involved in this procedure make sure that they keep clear of the machine and attachment until signalled by you to proceed For more information on the servo...

Страница 47: ...the attachment the Quickhitch isolator switch is used to divert the hydraulic power 1 Park the machine on solid level ground 2 Lower the lift arm until the attachment is on the ground 2 1 Servo contro...

Страница 48: ...iary roller or button Push the roller until the locking pins are retracted Refer to Figure 13 5 3 Multi controls lever Push the lever until the locking pins are retracted Refer to Figure 14 6 Release...

Страница 49: ...ust touches the attachment 4 Engage the park brake and put the transmission in neutral 5 Raise the lift arms and engage the pivot shaft into the hooks Stop the movement as soon as the pivot shaft is e...

Страница 50: ...ngaged Refer to Figure 24 Figure 24 E E Auxiliary roller button 8 3 Multi controls levers Pull the lever until the locking pins are engaged Refer to Figure 25 Figure 25 F F Multi control lever optiona...

Страница 51: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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