2 - 1
Section 3
Routine Maintenance
9803/3280
Section 3
2 - 1
Issue 2*
Service Schedules
Pre-start Cold Checks
Operation
10
50
†100
500
1000
2000
Service Points and Fluid Levels
Hr
Hr
Hr
Hr
Hr
Hr
ENGINE
Oil level
- Check
Oil and Filter (AK and AR Build)
- Change
Oil and Filter (RE and RG Build)
- Change
Air Cleaner Outer Element
- Change
Air Cleaner Inner Element
- Change
Fuel Filter (AK and AR Build)
- Change
Fuel Filter (RE and RG Build)
- Change
Fuel Filter
- Drain
Lift Pump Strainer (AK and AR Build Only)
- Clean
Coolant Quality/Level
- Check
Fuel Sedimenter
- Drain and Clean
Fan Belt Tension/Condition
- Check
Valve Clearances and Clean Breather Gauze (if fitted)
- Check and Adjust
Engine Mounting Bolts for Tightness
- Check
Radiator
- Clean
All Hoses - Condition
- Check
TRANSMISSION, AXLES AND STEERING
Transmission Oil Level
- Check
Transmission Oil
- Change
Transmission Filter
- Change
Axle Oil Level (incl. Hubs when applicable)
- Check
Axle Oil (incl. Hubs when applicable)
- Change
Axle Oil - Limited Slip Differential
- Change
Tyre Pressures/Condition
- Check
Front Hub Bearings
- Check
Transmission Strainer
- Clean
Drive Shafts
- Security/Grease
Steer Axle Movement/Shimming
- Check
Steer Axle Pivots and Linkages
- Grease
Front Axle Main Pivot
- Grease
HYDRAULICS
Oil Level
- Check
Oil
- Sample/Change
Oil Filter
- Change
Rams - Chrome Condition
- Check
A badly maintained machine is a danger to the operator and
the people working around him. Make sure that the regular
maintenance and lubrication jobs listed in the service
schedules are done to keep the machine in a safe and
efficient working condition.
!
WARNING
Maintenance
Maintenance must be done by suitably qualified
personnel. Before attempting any maintenance work,
make sure the machine is safe. Park on level ground. If it
is necessary to work with the loader arms raised, then
the loader arm safety strut must be fitted as shown in
Loader Arm Safety Strut in MAINTENANCE section.
2-3-1-1
Apart from the daily jobs, the schedules are based on
machine running hours. Keep a regular check on the
hourmeter readings to correctly gauge service intervals. Do
not use a machine which is due for a service. Make sure
any defects found during the regular maintenance checks
are rectified immediately.
Calendar equivalents:
10 Hours
=
Daily
50 Hours
=
Weekly
500 Hours
=
Six Months
1000 Hours
=
Yearly
2000 Hours
=
2 Years
