background image

 01 - Machine

 03 - Safety

 21 - Worksite Safety

01 - 12

9813/5150-2

01 - 12

21 - Worksite Safety
Introduction

WARNING

 You or others can be killed or seriously

injured if you do unfamiliar operations without first

practising them. Practise away from the worksite

on a clear area. Keep other people away. Do not

perform new operations until you are sure you can

do them safely.

WARNING

 There could be dangerous materials

such as asbestos, poisonous chemicals or other

harmful  substances  buried  on  the  site.  If  you

uncover any containers or you see any signs of

toxic waste, stop the machine and advise the site

manager immediately.

WARNING

 Before you start using the machine,

check with your local gas company if there are

any buried gas pipes on the site.
If there are buried gas pipes we recommend that

you ask the gas company for any specific advice

regarding the way you must work on the site.
Some modern gas pipes cannot be detected by

metal detectors, so it is essential that an accurate

map of buried gas pipes is obtained before any

excavation work commences.
Hand  dig  trial  holes  to  obtain  precise  pipe

locations.  Any  cast  iron  pipes  found  must  be

assumed to be gas pipes until contrary evidence

is obtained.
Older  gas  pipes  can  be  damaged  by  heavy

vehicles driving over the ground above them.
Leaking gas is highly explosive.
If a gas leak is suspected, contact the local gas

company immediately and warn all personnel on

the site. Ban smoking, make sure that all naked

lights are extinguished and switch off any engines

which may be running.
You are strongly advised to make sure that the

safety arrangements on site comply with the local

laws and regulations concerning work near buried

gas pipes.

CAUTION

  Before  you  start  using  the  machine,

check with your local public water supplier if there

are buried pipes and drains on the site. If there

are, obtain a map of their locations and follow the

advice given by the water supplier.
You are strongly advised to make sure that the

safety arrangements on site comply with the local

laws and regulations concerning work near buried

pipes and drains.

CAUTION

 If you cut through a fibre optic cable,

Do not look into the end of it, your eyes could be

permanently damaged.

An  applicable  worksite  organisation  is  required  in

order  to  minimise  hazards  that  are  caused  by

restricted  visibility.  The  worksite  organisation  is  a

collection of rules and procedures that coordinates

the  machines  and  people  that  work  together  in

the  same  area.  Examples  of  worksite  organisation

include:

Restricted areas

Controlled patterns of machine movement

A system of communication.

You and/or your company could be legally liable for

any damage you may cause to public utilities. It is

your responsibility to make sure that you know the

locations of any public utility cables or pipes on the

worksite which could be damaged by your machine.

Содержание 225

Страница 1: ...t studying the Operator s Manual You must understand and follow the instructions in the Operator s Manual If you do not understand anything ask your employer or JCB dealer to explain it Do not operate...

Страница 2: ...9813 5150 2 Notes Find manuals at https best manuals com...

Страница 3: ...9813 5150 SERVICE MANUAL Volume 2 225 225T 260 260T 280 300 300T 320T 325T 330 EN 9813 5150 SERVICE MANUAL Volume 3 225 225T 260 260T 280 300 300T 320T 325T 330 EN 9813 5150 SERVICE MANUAL Volume 4 2...

Страница 4: ...Notes 9813 5150 2 Find manuals at https best manuals com...

Страница 5: ...15 Safety Practice 01 8 01 03 18 Operating Safety 01 9 01 03 21 Worksite Safety 01 12 01 03 24 Risk Assessment 01 13 01 03 27 Maintenance Positions 01 14 01 06 About this Manual 01 06 03 Model and Ser...

Страница 6: ...9813 5150 2 2018 07 24 Acronyms Glossary PIL Parts Identification List Find manuals at https best manuals com...

Страница 7: ...ers 01 3 01 03 06 Safety Warnings 01 4 01 03 09 General Safety 01 5 01 03 12 Maintenance Safety 01 6 01 03 15 Safety Practice 01 8 01 03 18 Operating Safety 01 9 01 03 21 Worksite Safety 01 12 01 03 2...

Страница 8: ...Notes 01 2 9813 5150 2 01 2 Find manuals at https best manuals com...

Страница 9: ...ial hazards and how to avoid them If you do not fully understand the warning messages ask your employer or JCB dealer to explain them Safety is not just a matter of responding to the warnings All the...

Страница 10: ...dous situation which if not avoided could result in death or serious injury The signal word CAUTION indicates a hazardous situation which if not avoided could result in minor or moderate injury The si...

Страница 11: ...e of medicines which can cause drowsiness Feeling Unwell Do not attempt to operate the machine if you are feeling unwell By doing so you could be a danger to yourself and those you work with Mobile Ph...

Страница 12: ...lic Pressure Hydraulic fluid at system pressure can injure you Before connecting or removing any hydraulic hose residual hydraulic pressure trapped in the service hose line must be vented Make sure th...

Страница 13: ...composition e g charring is found refer to the next paragraph for safety instructions Do not touch component or surrounding area Used fluoroelastomeric components subjected to temperatures greater tha...

Страница 14: ...eak is suspected contact the local gas company immediately and warn all personnel on the site Ban smoking make sure that all naked lights are extinguished and switch off any engines which may be runni...

Страница 15: ...ses Machine exhaust gases can harm and possibly kill you or bystanders if they are inhaled Do not operate the machine in closed spaces without making sure there is good ventilation If possible install...

Страница 16: ...our lights to improve visibility Keep the road lights windows mirrors and cameras clean when fitted Do not operate the machine if you cannot see clearly Modification of the machine s configuration by...

Страница 17: ...ating Safety 01 11 9813 5150 2 01 11 has passed Do not attempt to mount or enter the machine If the machine is struck by lightning do not use the machine until it has been checked for damage and malfu...

Страница 18: ...leak is suspected contact the local gas company immediately and warn all personnel on the site Ban smoking make sure that all naked lights are extinguished and switch off any engines which may be runn...

Страница 19: ...nd is there sufficient fuel to complete the job if applicable The Load How heavy is it Is it within the capabilities of the machine How bulky is it The greater the surface area the more affected it wi...

Страница 20: ...T4F GE0 225T T3 GE0 225T T4F GE0 260 T3 GE0 260 T4F GE0 260T T3 GE0 260T T4F GE0 280 T3 GE0 280 T4F GE0 300 T3 GE0 300 T4F GE0 300T T3 GE0 300T T4F GE0 320T T3 GE0 320T T4F GE0 330 T3 GE0 330 T4F GE0...

Страница 21: ...machine Lift Arm Raised and Lift Arm and Cab Raised If you raise the lift arm to get access for maintenance you must install the maintenance strut on the lift arm Installing the Lift Arm Maintenance...

Страница 22: ...option is installed stop the engine and wait Duration 15s 3 Remove the strut 4 Secure the strut in its stowage position 5 Lower the lift arm to the ground Figure 6 C C Stowage position For 225T T3 GE0...

Страница 23: ...e the ignition key If the keyless ignition option is installed stop the engine and wait Duration 15s 5 Disconnect the battery to prevent accidental operation of the engine Refer to PIL 33 03 6 If nece...

Страница 24: ...any chance of the lift arm creeping down and trapping your fingers the lift arm should be lowered onto the lift arm strut Lower the arm carefully to prevent possible damage to the lift arm strut Stop...

Страница 25: ...on solid level ground To prevent anyone starting the engine remove the ignition key Disconnect the battery by means of the battery isolator if installed when you are not using electrical power If you...

Страница 26: ...01 Machine 06 About this Manual 01 20 9813 5150 2 01 20 06 About this Manual Contents Page No 01 06 03 Model and Serial Number 01 21 01 06 06 Using the Manual 01 22...

Страница 27: ...1 2427800 2499351 2499500 2556651 2556850 2427801 2428800 2491771 2492270 2503001 2503500 260T 2584341 2584840 2427501 2427800 2499351 2499500 2556651 2556850 2427801 2428800 2491771 2492270 2503001 2...

Страница 28: ...information is for which variant Make sure you use the correct information Diagnostics Information in this manual can help you diagnose machine faults Before attempting to diagnose possible faults ch...

Страница 29: ...01 Machine 09 Description 01 23 9813 5150 2 01 23 09 Description Contents Page No 01 09 12 Main Component Locations 01 25 01 09 15 Service Point Locations 01 27...

Страница 30: ...Notes 01 24 9813 5150 2 01 24...

Страница 31: ...For 225 T3 GE0 225 T4F GE0 225T T3 GE0 225T T4F GE0 260 T3 GE0 260 T4F GE0 260T T3 GE0 260T T4F GE0 280 T3 GE0 280 T4F GE0 300 T3 GE0 300 T4F GE0 300T T3 GE0 300T T4F GE0 320T T3 GE0 320T T4F GE0 330...

Страница 32: ...Main Component Locations 01 26 9813 5150 2 01 26 Figure 11 4 3 6 8 7 1 2 5 9 1 ROPS FOPS cab 2 Fuel tank filler point 3 Lift arm boom 4 Front working lights 5 Quickhitch 6 Rubber tracks 7 Engine top c...

Страница 33: ...T4F GE0 260T T3 GE0 260T T4F GE0 280 T3 GE0 280 T4F GE0 300 T3 GE0 300 T4F GE0 300T T3 GE0 300T T4F GE0 320T T3 GE0 320T T4F GE0 330 T3 GE0 330 T4F GE0 Page 01 28 For 225T T3 GE0 225T T4F GE0 260 T3...

Страница 34: ...GE0 300 T4F GE0 300T T3 GE0 300T T4F GE0 320T T3 GE0 320T T4F GE0 330 T3 GE0 330 T4F GE0 Wheeled Machines Figure 12 M A D E J K H G F L B C A Coolant expansion bottle B Fuel sedimenter C Air intake D...

Страница 35: ...D E J K H G F L B C M N A Coolant expansion bottle B Fuel sedimenter C Air intake D Engine oil filler cap E Engine oil dipstick F Hydraulic oil level indicator Hydraulic oil filler cap G Battery isol...

Страница 36: ...h checks which are represented by the outer track are described in this manual only The label shows a picture of the machine On the machine are marked the positions of the service items to check Surro...

Страница 37: ...01 Machine 09 Description 15 Service Point Locations 01 31 9813 5150 2 01 31 Figure 15 225 260 280 300 330...

Страница 38: ...01 Machine 09 Description 15 Service Point Locations 01 32 9813 5150 2 01 32 Figure 16 225T 260T 300T 320T 325T...

Страница 39: ...0 225T T4F GE0 260 T3 GE0 260 T4F GE0 260T T3 GE0 260T T4F GE0 280 T3 GE0 280 T4F GE0 300 T3 GE0 300 T4F GE0 300T T3 GE0 300T T4F GE0 320T T3 GE0 320T T4F GE0 325T T4F GE0 330 T3 GE0 330 T4F GE0 Wheel...

Страница 40: ...ons 01 34 9813 5150 2 01 34 C Air intake D Engine oil filler cap E Engine oil dipstick F Hydraulic oil level indicator Hydraulic oil filler cap G Battery isolator H Battery J Radiator K Radiator cap L...

Страница 41: ...gure 18 A B C F G H J E K D N L M A Coolant expansion bottle B Fuel sedimenter C Air intake D Engine oil filler cap E Engine oil dipstick F Hydraulic oil level indicator Hydraulic oil filler cap G Bat...

Страница 42: ...01 Machine 09 Description 15 Service Point Locations 01 36 9813 5150 2 01 36 N Track Sprocket...

Страница 43: ...hich are represented by the outer track are described in this manual only The label shows a picture of the machine On the machine are marked the positions of the service items to check Surrounding the...

Страница 44: ...01 Machine 09 Description 15 Service Point Locations 01 38 9813 5150 2 01 38 Figure 20 Wheeled V R...

Страница 45: ...01 Machine 09 Description 15 Service Point Locations 01 39 9813 5150 2 01 39 R Radial lift machines V Vertical lift machines Figure 21 Tracked V R...

Страница 46: ...01 Machine 09 Description 15 Service Point Locations 01 40 9813 5150 2 01 40 R Radial lift machines V Vertical lift machines...

Страница 47: ...01 Machine 33 Cleaning 01 41 9813 5150 2 01 41 33 Cleaning Contents Page No 01 33 00 General 01 43...

Страница 48: ...Notes 01 42 9813 5150 2 01 42...

Страница 49: ...ender the machine inoperable Remove dirt using a brush or damp cloth Clean the product with water and or steam Do not let mud debris etc to collect on the product Before you do any service procedures...

Страница 50: ...aim the water jet directly at bearings oil seals or the engine air induction system Use a low pressure water jet and brush to remove dried mud or dirt Use a pressure washer to remove soft dirt and oi...

Страница 51: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

Отзывы: