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 15 - Engine

 75 - Starter Motor

 00 - General

15 - 105

9813/5200-2

15 - 105

Figure 112.

A

Starter main terminal

B

Starter earth connection

C

Solenoid terminal

D

Start relay feed

E

Start relay switched output

H

Battery positive and solenoid connection

4.1. If the reading is less than specified, connect

the multimeter between the start relay feed

and earth.

4.2. A faulty start relay or a fault in the feed to

the relay solenoid is indicated if the voltage

increases to
Voltage:  8 V

Voltage:  16 V

4.3. Check also the solenoid earth connection.

The fault must be in either the starter switch

or in the wiring between the solenoid, starter

switch,  and  the  start  relay,  if  the  reading

between terminal and earth is less than
Voltage:  8 V

Voltage:  16 V

5. Connect  the  multimeter  between  battery

negative  and  starter  earth  connection.  The

reading in the start position should be practically

zero, maximum permissible reading
Voltage:  0.25 V

Figure 113.

B

Starter earth connection

5.1. If  the  reading  is  above  the  maximum

permissible voltage, a high resistance in the

earth lead or connections is indicated.

6. Connect the voltmeter between battery positive

and  the  starter  main  terminal.  With  the  starter

switch off, the voltmeter should indicate battery

voltage, but it should fall to practically zero when

the switch is turned to the on position, maximum

permissible reading
Voltage:  0.25 V

Figure 114.

A

Starter main terminal

7. If the reading is above the maximum permissible

voltage,  a  high  resistance  is  present  in  the

insulated  lead  or  in  the  solenoid.  Connect  the

multimeter  between  the  battery  positive  and

solenoid connection. If the multimeter now reads

zero  with  the  switch  closed,  the  fault  is  in  the

solenoid.

Figure 115.

H

Battery positive and solenoid connection

8. Finally install the engine stop fuse.

Содержание 1THT

Страница 1: ...e without first studying the Operator s Manual You must understand and follow the instructions in the Operator s Manual If you do not understand anything ask your employer or JCB dealer to explain it Do not operate the machine without an Operator s Manual or if there is anything on the machine you do not understand Treat the Operator s Manual as part of the machine Keep it clean and in good condit...

Страница 2: ...diment cup B Outer element C Inner element D Body E Dust ejector F Clamp 5 Loosen the clamps holding the sediment cup to the air cleaner body and pull cup clear Refer to Figure 94 6 Pull out the outer element from the body 6 1 Clean the outer element by tapping gently on a firm object or by blowing gently with compressed air from inside the element Refer to Figure 94 6 2 Replace the outer element ...

Страница 3: ...3 Open the air cleaner end cap clips x2 4 Remove the air filter assembly end cap Figure 95 A B A A End cap clips x2 B Air filter assembly end cap 5 Remove the outer air filter element Figure 96 C C Outer air filter element 6 Remove the inner air filter element Figure 97 D D Inner air filter element Install 1 The installation procedure is the opposite of the removal procedure ...

Страница 4: ...15 Engine 54 Flywheel 15 84 9813 5200 2 15 84 54 Flywheel Contents Page No 15 54 00 General 15 85 15 54 12 Drive Plate 15 86 ...

Страница 5: ... when torque is applied by the energy source and it releases stored energy when the energy source is not applying torque to it In a reciprocating engine a flywheel is used to maintain constant angular velocity of the crankshaft The flywheel which is mounted on the crankshaft stores energy when torque is exerted on it by a firing piston and it releases energy to its mechanical loads when no piston ...

Страница 6: ... PIL 27 31 00 4 Remove the bolts 1 x8 5 Remove the adaptor plate Figure 99 B A A Adaptor plate B Bolts 1 x8 6 Remove the bolts 2 x6 7 Remove the drive plate Figure 100 D C C Bolts 2 x6 D Drive plate Install 1 The installation procedure is the opposite of the removal procedure Additionally do the following step 2 Tighten the bolts to the correct torque value Table 29 Torque Values Item Description ...

Страница 7: ...tacts for the starter motor which begins to turn Once the engine starts the key operated ignition switch is opened a spring in the solenoid assembly pulls the pinion gear away from the ring gear and the starter motor stops The starter motor pinion is clutched to the drive shaft through an overrunning clutch which permits the pinion to transmit drive in only one direction Drive is then transmitted ...

Страница 8: ... sure the park brake is engaged Disconnect the battery to prevent the engine being started Block all four wheels Notice Before carrying out arc welding on the machine disconnect the battery and alternator to protect the circuits and components The battery must still be disconnected even if a battery isolator is installed Notice Do not isolate the machine electrics when the engine is running this m...

Страница 9: ...3 Component Identification Figure 107 3 2 1 1 Solenoid 2 Brush gear 3 Tie bolts Figure 108 B A D C A Solenoid positive terminal From battery B Solenoid terminal From ignition switch C Negative terminal To ground D Solenoid positive after contact terminal To motor ...

Страница 10: ...timeter across the battery terminals Figure 109 1 1 Reading in start position approximately Voltage 10 V Voltage 20 V 1 2 Minimum permissible reading in start position Voltage 9 5 V Voltage 18 V 1 3 A low reading probably indicates a fault in the starter motor 2 Connect the multimeter between the starter main terminal and the commutator end bracket In the start position the reading should not be b...

Страница 11: ...ter earth connection The reading in the start position should be practically zero maximum permissible reading Voltage 0 25 V Figure 113 B Starter earth connection 5 1 If the reading is above the maximum permissible voltage a high resistance in the earth lead or connections is indicated 6 Connect the voltmeter between battery positive and the starter main terminal With the starter switch off the vo...

Страница 12: ...le ties x2 5 Put a label on the electrical connectors to help installation 6 Remove the battery positive cable cover Figure 117 Y Y Cable cover 7 Disconnect the battery positive cable and the starter solenoid connector Figure 118 AA Z Z Battery positive cable AA Starter solenoid connector 8 Remove the lower retaining bolt Figure 119 A A Lower retaining bolt 9 Remove the upper retaining bolt Figure...

Страница 13: ...move the starter motor Figure 122 D D Starter motor Install 1 The installation procedure is the opposite of the removal procedure Additionally do the following step 2 Tighten the nuts to the correct torque value Table 31 Torque Values Item Description Nm A Lower retaining bolt 44 B Upper retaining bolt 44 ...

Страница 14: ...or 06 Brush Gear 15 108 9813 5200 2 15 108 06 Brush Gear Remove and Install The starter motor brushes are an integral part of the starter motor This part is a non serviceable part if it fails replace the complete starter motor ...

Страница 15: ...Our support email ebooklibonline outlook com ...

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