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SERVICE MANUAL

DUMPER

1T-1 High Tip

EN - 9813/8850 - ISSUE 1 - 07/2018

This manual contains original instructions, verified by
the manufacturer (or their authorized representative).

Copyright 2018 © JCB SERVICE

All rights reserved. No part of this publication may

be reproduced, stored in a retrieval system, or

transmitted in any form or by any other means,

electronic, mechanical, photocopying or otherwise,

without prior permission from JCB SERVICE.

www.jcb.com

Foreword

The Operator's Manual

You and others can be killed or seriously injured

if  you  operate  or  maintain  the  machine  without

first  studying  the  Operator's  Manual.  You  must

understand  and  follow  the  instructions  in  the

Operator's  Manual.  If  you  do  not  understand

anything,  ask  your  employer  or  JCB  dealer  to

explain it.

Do not operate the machine without an Operator's

Manual, or if there is anything on the machine you

do not understand.

Treat the Operator's Manual as part of the machine.

Keep  it  clean  and  in  good  condition.  Replace  the

Operator's Manual immediately if it is lost, damaged

or becomes unreadable.

Contents

01 - Machine
06 - Body and Framework
09 - Operator Station
15 - Engine
18 - Fuel and Exhaust System
21 - Cooling System
24 - Brake System
25 - Steering System
27 - Driveline
30 - Hydraulic System
33 - Electrical System
72 - Fasteners and Fixings
75 - Consumable Products
78 - After Sales

Содержание 1T-1 High Tip

Страница 1: ...ine without first studying the Operator s Manual You must understand and follow the instructions in the Operator s Manual If you do not understand anything ask your employer or JCB dealer to explain i...

Страница 2: ...9813 8850 1 Notes Find manuals at https best manuals com...

Страница 3: ...ANUAL Volume 1 1T 1 High Tip EN 9813 8850 SERVICE MANUAL Volume 2 1T 1 High Tip EN 9813 8850 SERVICE MANUAL Volume 3 1T 1 High Tip EN 9813 8850 SERVICE MANUAL Volume 4 1T 1 High Tip EN 9813 8850 Find...

Страница 4: ...Notes 9813 8850 1 Find manuals at https best manuals com...

Страница 5: ...ety 01 6 01 03 18 Operating Safety 01 8 01 03 21 Worksite Safety 01 11 01 03 24 Risk Assessment 01 12 01 03 27 Maintenance Positions 01 13 01 06 About this Manual 01 06 03 Model and Serial Number 01 1...

Страница 6: ...9813 8850 1 2018 07 16 Acronyms Glossary PIL Parts Identification List ROPS Roll Over Protective Structure Find manuals at https best manuals com...

Страница 7: ...y Yours and Others 01 3 01 03 06 Safety Warnings 01 4 01 03 09 General Safety 01 5 01 03 12 Maintenance Safety 01 6 01 03 18 Operating Safety 01 8 01 03 21 Worksite Safety 01 11 01 03 24 Risk Assessme...

Страница 8: ...Notes 01 2 9813 8850 1 01 2 Find manuals at https best manuals com...

Страница 9: ...ial hazards and how to avoid them If you do not fully understand the warning messages ask your employer or JCB dealer to explain them Safety is not just a matter of responding to the warnings All the...

Страница 10: ...dous situation which if not avoided could result in death or serious injury The signal word CAUTION indicates a hazardous situation which if not avoided could result in minor or moderate injury The si...

Страница 11: ...e of medicines which can cause drowsiness Feeling Unwell Do not attempt to operate the machine if you are feeling unwell By doing so you could be a danger to yourself and those you work with Mobile Ph...

Страница 12: ...lic Pressure Hydraulic fluid at system pressure can injure you Before connecting or removing any hydraulic hose residual hydraulic pressure trapped in the service hose line must be vented Make sure th...

Страница 13: ...composition e g charring is found refer to the next paragraph for safety instructions Do not touch component or surrounding area Used fluoroelastomeric components subjected to temperatures greater tha...

Страница 14: ...ses Machine exhaust gases can harm and possibly kill you or bystanders if they are inhaled Do not operate the machine in closed spaces without making sure there is good ventilation If possible install...

Страница 15: ...ur lights to improve visibility Keep the road lights windows mirrors and cameras clean when fitted Do not operate the machine if you cannot see clearly Modification of the machine s configuration by t...

Страница 16: ...ating Safety 01 10 9813 8850 1 01 10 has passed Do not attempt to mount or enter the machine If the machine is struck by lightning do not use the machine until it has been checked for damage and malfu...

Страница 17: ...leak is suspected contact the local gas company immediately and warn all personnel on the site Ban smoking make sure that all naked lights are extinguished and switch off any engines which may be runn...

Страница 18: ...nd is there sufficient fuel to complete the job if applicable The Load How heavy is it Is it within the capabilities of the machine How bulky is it The greater the surface area the more affected it wi...

Страница 19: ...unless a prop is installed Make the machine safe before you start a maintenance procedure If you tip or raise the dumper body to get access for maintenance you must install the maintenance strut on t...

Страница 20: ...achine 03 Safety 27 Maintenance Positions 01 14 9813 8850 1 01 14 4 Carefully lower the dumper body until the weight is supported on the maintenance strut Figure 3 A A Maintenance strut installed posi...

Страница 21: ...owed on the underside of the dumper body when not in use secured in position by a pin and R clip Refer to Figure 4 Figure 4 A Maintenance strut stowage position B Pin C R clip 1 Fully tip the dumper b...

Страница 22: ...01 Machine 03 Safety 27 Maintenance Positions 01 16 9813 8850 1 01 16 Figure 5 A Maintenance strut installed position...

Страница 23: ...on solid level ground To prevent anyone starting the engine remove the ignition key Disconnect the battery by means of the battery isolator if installed when you are not using electrical power If you...

Страница 24: ...01 Machine 06 About this Manual 01 18 9813 8850 1 01 18 06 About this Manual Contents Page No 01 06 03 Model and Serial Number 01 19 01 06 06 Using the Manual 01 20...

Страница 25: ...his Manual 03 Model and Serial Number 01 19 9813 8850 1 01 19 03 Model and Serial Number Introduction This manual provides information for the following model s in the JCB machine range Model From To...

Страница 26: ...information is for which variant Make sure you use the correct information Diagnostics Information in this manual can help you diagnose machine faults Before attempting to diagnose possible faults ch...

Страница 27: ...01 Machine 09 Description 01 21 9813 8850 1 01 21 09 Description Contents Page No 01 09 12 Main Component Locations 01 23 01 09 15 Service Point Locations 01 25...

Страница 28: ...Notes 01 22 9813 8850 1 01 22...

Страница 29: ...01 Machine 09 Description 12 Main Component Locations 01 23 9813 8850 1 01 23 12 Main Component Locations Introduction Figure 6 A ROPS Roll Over Protective Structure B Hand rails...

Страница 30: ...01 Machine 09 Description 12 Main Component Locations 01 24 9813 8850 1 01 24 C Tyres Wheels D Steps E Head lights F Dumper body G Beacon H Engine J Mirrors K Worklights...

Страница 31: ...ocations Introduction Figure 7 A Fuel tank filler cap B Coolant expansion bottle C Radiator cap D Main fuel filter E Hydraulic tank filler cap F Battery isolator G Primary fuse box H Battery J Air fil...

Страница 32: ...01 Machine 09 Description 15 Service Point Locations 01 26 9813 8850 1 01 26 Figure 8 A A Relays Figure 9 A B A Engine oil filter B Drain plug...

Страница 33: ...01 Machine 33 Cleaning 01 27 9813 8850 1 01 27 33 Cleaning Contents Page No 01 33 00 General 01 29...

Страница 34: ...Notes 01 28 9813 8850 1 01 28...

Страница 35: ...ender the machine inoperable Remove dirt using a brush or damp cloth Clean the product with water and or steam Do not let mud debris etc to collect on the product Before you do any service procedures...

Страница 36: ...aim the water jet directly at bearings oil seals or the engine air induction system Use a low pressure water jet and brush to remove dried mud or dirt Use a pressure washer to remove soft dirt and oi...

Страница 37: ...t Arm 06 12 00 General 06 17 06 27 Transportation Lock 06 27 15 Articulated Joint 06 23 06 30 Pivot Pins 06 30 00 General 06 25 06 33 Articulated Joint 06 33 00 General 06 29 06 33 21 Bearing 06 33 06...

Страница 38: ...9813 8850 1 2018 06 19 Acronyms Glossary FOPS Falling Object Protective Structure PIN Product Identification Number ROPS Roll Over Protective Structure...

Страница 39: ...06 Body and Framework 00 Body and Framework 06 1 9813 8850 1 06 1 00 Body and Framework Contents Page No 06 00 00 General 06 3...

Страница 40: ...Notes 06 2 9813 8850 1 06 2...

Страница 41: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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