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“Putting the ‘Total’ into TMR”

JAY

•

LOR

Fabricating Inc.

RR # 2 Orton, Ontario, Canada, L0N 1N0 Tel: (519) 787-9353 Fax: (519) 787-7053

V1.0.1 – April 10, 2002

169-00-21

OPERATOR’S MANUAL

MODELS 2875/21000

Содержание 2875

Страница 1: ...Putting the Total into TMR JAY LOR Fabricating Inc RR 2 Orton Ontario Canada L0N 1N0 Tel 519 787 9353 Fax 519 787 7053 V1 0 1 April 10 2002 169 00 21 OPERATOR S MANUAL MODELS 2875 21000...

Страница 2: ...Putting the Total into TMR JAY LOR Fabricating Inc RR 2 Orton Ontario Canada L0N 1N0 Tel 519 787 9353 Fax 519 787 7053 169 00 21 OPERATOR S MANUAL MODELS 2875 21000 TRAILER TYPE...

Страница 3: ...ANSPORT SAFETY 11 STORAGE SAFETY 11 SAFETY SIGNS 11 SIGN OFF FORM 12 SAFETY SIGN LOCATIONS 14 OPERATION 18 MACHINE COMPONENTS 18 PRE OPERATION CHECKLIST 20 BREAK IN 20 EQUIPMENT MATCHING 21 CONTROLS 2...

Страница 4: ...875 21000 FIELD OPERATION 37 GENERAL 37 CUTTING AND MIXING PROCEDURES 38 UNLOADING PROCEDURES 39 OPERATING HINTS 41 TRANSPORTING 42 STORAGE 43 TROUBLESHOOTING 44 GENERAL TROUBLESHOOTING 44 DRIVELINE T...

Страница 5: ...o JAY LOR reserves the right to make changes or improvements in design and construction at any time without incurring the obligation to make these changes on previously manufactured units OWNER OPERAT...

Страница 6: ...upon notice promptly given will either examine the article or unit at its site or issue shipping instructions to return to the Seller The warranties shall not extend to any articles units or parts the...

Страница 7: ...r Dealer the Model Number and Serial Number of your JAY LOR Cutter Mixer Feeder when ordering parts or requesting service or other information Depending on the type of service the Serial Numbers of in...

Страница 8: ...REFERENCE INFORMATION JAY LOR Model Number JAY LOR Serial Number Discharge Date Purchased Dealer Name Dealer Phone Scale Indicator Model Number Scale Indicator Serial Number Remote Scale Indicator Se...

Страница 9: ...al word is to be limited to the most extreme situations typically for machine components which for functional purposes cannot be guarded WARNING Indicates a potentially hazardous situation that if not...

Страница 10: ...chine and at least annually thereafter The most important safety device on this equipment is a SAFE OPERATOR It is the operator s responsibility to read and understand ALL Safety and Operating instruc...

Страница 11: ...othing and hair away from all moving and or rotating parts Do not allow riders on the machine during operation or transporting Clear the area of bystanders especially small children before starting At...

Страница 12: ...ear the area of bystanders especially small children when carrying out any maintenance and repairs or making any adjustments HYDRAULIC SAFETY Make sure that all components in the hydraulic system are...

Страница 13: ...to the tractor using a retainer on the drawbar pin and a safety chain Do not allow anyone to ride on the machine or tractor during transport Do not exceed 15 km h 10 mph Reduce speed on rough roads an...

Страница 14: ...gn backing paper SIGN OFF FORM JAY LOR Fabricating Inc follows the general Safety Standards specified by the American Society of Agricultural Engineers ASAE and the Occupational Safety and Health Admi...

Страница 15: ...JAY LOR Operator s Manual 13 Trailer Units Models 2875 21000 SIGN OFF FORM DATE EMPLOYEE S SIGNATURE EMPLOYER S SIGNATURE...

Страница 16: ...on the equipment are shown in the illustrations that follow Good safety requires that you familiarize yourself with the various Safety Signs the type of warning and the area of particular function re...

Страница 17: ...safe transport speed Use harzard flashers on tractor when transporting When repairing or servicing equipment refer to operator s manual To prevent serious injury or death ROTATING AUGER HAZARD Stay ou...

Страница 18: ...IVELINES SECURELY ATTACHED AT BOTH ENDS DRIVELINE SHIELDS THAT TURN FREELY ON DRIVELINE DO NOT OPERATE WITHOUT DECAL D DECAL E NOT FOR HIGHWAY TRAVEL DO NOT EXCEED 15 KM H 10 MPH MAX WHEN TRANSPORTING...

Страница 19: ...or adjusting Wear proper hand and eye protection when searching for leaks Use wood or cardboard instead of hands Keep all components in good repair To prevent serious injury or death from high pressu...

Страница 20: ...action of feed rations A planetary gearbox located under each auger center post provides rotation to the auger Each planetary gearbox is equipped with a remote oil reservoir to display oil level and c...

Страница 21: ...ual 19 Trailer Units Models 2875 21000 A A Mixing Chamber B Vertical Auger C Cutting Knives D PTO Shaft E Driveshaft F Planetary Gearbox G Unloading Door H Discharge Conveyor B H G C D F Figure 2 Main...

Страница 22: ...ness Use a clean cloth to wipe any accumulated dirt from the couplers before connecting to the hydraulic system of the tractor 7 Check the tires to be sure that they are inflated to the specified pres...

Страница 23: ...hout a 2 speed transmission The minimum horsepower that is required for a JAY LOR Model 21000 Cutter Mixer Feeder is 130HP wih a 2 speed transmission or 160HP without a 2 speed transmission 2 PTO Shaf...

Страница 24: ...with 5 GPM 19 L min at 2000 psi 13 750 kPa This circuit is required to supply hydraulic power to the discharge door 5 Drawbar Attachment The machine is designed with an adjustable clevis type hitch th...

Страница 25: ...cket and it is also necessary to use a wire or plastic fastener to secure the indicator to the mounting bracket For more information on mounting refer to the Weigh tronix manual included in this binde...

Страница 26: ...eighbar Cords x4 SCALE INDICATOR MOUNTING BRACKET ASSEMBLY TIGHTENING NUT VIEWING PLATFORM Figure 7 Adjustment of Scale Mounting Bracket Assembly SERIAL NO HO LD GROSS UNLOAD LO AD 8 7 6 2 1 3 RESET P...

Страница 27: ...ty and operational instructions and constraints pertaining to the battery to avoid injury or death Some models may be equipped with a second indicator referred to as the Remote Indicator This indicato...

Страница 28: ...on of the mixer in either High Gear or Low Gear High Gear is a direct ratio speed 1 1 1000 RPM input speed will result in 1000 RPM output speed on the transmission Low Gear is a reduced speed 1 3 1 Op...

Страница 29: ...ppropriate dimension between the PTO shaft and drawbar pin hole Refer to Tractor Operator s Manual 6 Use the clevis on the hitch to level the machine 7 Use the jack to raise or lower the hitch pole to...

Страница 30: ...e correct set of ports on the tractor Be sure to match the system with the desired control lever in the tractor 12 Connect the wiring harness and scale indicator power cord 13 Route the hoses and wiri...

Страница 31: ...s equipped with the machine On standard units the shear bolt is located on the machine end of the PTO shaft supplied with the machine On units equipped with the 2 speed transmission option the shear b...

Страница 32: ...height In most cases the door will be opened fully to unload the mixed ration However the most suitable door opening height may be determined in combination with the speed of the conveyor and the gro...

Страница 33: ...side of the machine The conveyor is operated by using the controls on the tractor for left and right discharge The conveyor will reverse from its direction of discharge when the remote is moved to th...

Страница 34: ...uipment The collars are each different sizes and are stacked on the lift cylinder s stroke The number of lock collars used determines the lowering height of the wing Once the desired height is set the...

Страница 35: ...R Operator s Manual 33 Trailer Units Models 2875 21000 CONVEYOR LIFT CYLINDER LOCK COLLARS PLACED ON CYLINDER EXPAND LOCK COLLAR TO FIT ONTO CYLINDER SHAFT Figure 18 Overview of Lock Collar System Ope...

Страница 36: ...ween the operation of the rear door and the front door is done through a diverter valve To open or close the rear discharge door simply pull the rope attached to the selector valve This will divert th...

Страница 37: ...ervoir sustains any damage call your JAY LOR Dealer or Distributor immediately The acrylic reservoir has decals indicating the maximum and minimum oil level range under normal operating conditions At...

Страница 38: ...the sight glass the oil may overflow out of the breather Refer to the Maintenance and Service Information section for information on the lubricant specifications for your JAY LOR Cutter Mixer Feeder T...

Страница 39: ...ixing chamber places additional stress on the machine Even though it is designed to handle this stress repetitive startups under load may affect the service life of the machine If however due to circu...

Страница 40: ...d RPM is reached d Proceed with loading of the ration 6 Stopping a Stop forward motion b Close unloading door c Stop conveyor when commodity is off d Slow engine to low idle e Disengage PTO clutch f S...

Страница 41: ...ey removed and all moving parts have stopped Failure to follow these safety precautions can result in serious injury or death Unloading Procedures Follow these guidelines when unloading the machine 1...

Страница 42: ...f all commodities to turn the auger at the fastest speed possible This will propel the feed that is resting on the auger off its flighting and allow the auger to unload this 6 Unpluggging Although plu...

Страница 43: ...ts into the machine first In that way the heavier and denser material added later will push the light material into the auger Always place hay round square or loose into the machine first 2 Shake the...

Страница 44: ...seen by all overtaking and oncoming traffic 4 Raise the conveyor and install the transport lock bracket 5 Do not allow riders on the machine or tractor 6 It is not recommended that the unit be transpo...

Страница 45: ...alves Tighten any loose fittings Replace any hose that is cut nicked or abraded separating from the crimped fitting 4 Inspect auger and knives for damaged or broken components Repair or replace compon...

Страница 46: ...machine ready PROBLEM CAUSE SOLUTION Material wraps around knives Knives dull or worn out Check auger remove entangled material Check knife condition Replace any worn bent and or damaged knives Conve...

Страница 47: ...owing section lists common problems causes and solutions to the problems you may encounter with the driveline components found on your JAY LOR Cutter Mixer Feeder Refer to the Maintenance and Service...

Страница 48: ...LE DAMAGES POSSIBLE CAUSES CORRECTIVE ACTIONS QUICK DISCONNECT YOKE PUSH PIN TYPE Note Quick disconnect pins must be cleaned and greased every 16 working hours CORRECTIVE ACTIONS POSSIBLE CAUSES AVOID...

Страница 49: ...efective yokes Verify compatibility between shaft and working conditions torque vs angle Disengage tractor P T O during cornering or when lifting or lowering the implement Replace defective yokes AVOI...

Страница 50: ...nuous torque and or excessive working angle Inadequate lubrication Verify compatibility between shaft and working conditions Carefully follow lubricating instructions Replace defective cross bearings...

Страница 51: ...ment Incorrect chain mounting Chain moving or failure Note Shield bearings must be greased every 8 working hours Eliminate interference between guard cones and any part on the tractor and or implement...

Страница 52: ...b Assemblies 10 000 lb Farm Implement Hub w Grease Lubrication Width and Type 36 wide chain slat discharge various option packages available Conveyor Assembly Conveyor Drive Assembly Hydraulic Orbit M...

Страница 53: ...10 000 lb Farm Implement Hub w Grease Lubrication Width and Type 36 wide chain slat discharge various option packages available Conveyor Assembly Conveyor Drive Assembly Hydraulic Orbit Motor 8 0 cu i...

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