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JAY

•

LOR

Operator’s Manual

- 51 -

Trailer Units - Models 2875 - 21000

MODEL 21000

TRAILER

CUTTER-MIXER-FEEDER

Main Component

Detail

Specification

Mixing Chamber

Capacity

1,040 cu.ft. (29.5 m

)

Auger Assembly

Features

2 Augers Complete w/ 13 Tungsten Carbide
Cutter Blades each

Speed

41 revolutions per minute (RPM) – Standard
Units

32 revolutions per minute (RPM) – ‘Low’ Gear, 2-
speed Transmission

Frame

Features

Heavy duty, double-welded, with provision for 4-
point weigh scale system

Wheel Assembly

Walking Beam:

(8) Tire and Wheel
Assemblies

12.5 x 15 - 12 Ply Goodyear Tire on 15 x 10, 8
Bolt 6000 lb. Rim with Valve Guard

Hub Assembly

Walking Beam:

(8) Hub Assemblies

10,000 lb. Farm Implement Hub w/ Grease
Lubrication

Width and Type

36” wide, chain/slat discharge, various option
packages available

Conveyor Assembly

Conveyor Drive
Assembly

Hydraulic Orbit Motor, 8.0 cu.in/rev.

PTO Shaft

#8, 1000 RPM operating speed, w/ shear bolt
protection. 1-3/8” dia., 21-spline hookup to
tractor

#8, 1000 RPM operating speed, w/ shear bolt
protection. 1-3/4” dia., 20-spline hookup to tractor

Maximum Operating
Speed

1000 revolutions per minute (RPM)

Drivetrain

Horsepower
Requirement

130 HP Minimum w/ 2-speed, 160 HP w/o 2-
speed; depends on commodities mixed.

Hydraulics

Tractor Hydraulic
System Requirements

Minimum of 2 sets of Remote Hydraulic Outlets.
5 GPM (19 L/min) at 2000 psi (13,750 kPa)

Weight

18,780 lbs. (8,520 kg)

Dependent on equipped options.

* - Due to continual product development, specifications are subject to change without notice.

Содержание 21000

Страница 1: ... Putting the Total into TMR JAY LOR Fabricating Inc RR 2 Orton Ontario Canada L0N 1N0 Tel 519 787 9353 Fax 519 787 7053 V1 0 1 April 10 2002 169 00 21 OPERATOR S MANUAL MODELS 2875 21000 ...

Страница 2: ... Putting the Total into TMR JAY LOR Fabricating Inc RR 2 Orton Ontario Canada L0N 1N0 Tel 519 787 9353 Fax 519 787 7053 169 00 21 OPERATOR S MANUAL MODELS 2875 21000 TRAILER TYPE ...

Страница 3: ...RANSPORT SAFETY 11 STORAGE SAFETY 11 SAFETY SIGNS 11 SIGN OFF FORM 12 SAFETY SIGN LOCATIONS 14 OPERATION 18 MACHINE COMPONENTS 18 PRE OPERATION CHECKLIST 20 BREAK IN 20 EQUIPMENT MATCHING 21 CONTROLS 23 WEIGHING 23 RESTRICTOR BLADES 26 2 SPEED TRANSMISSION IF EQUIPPED 26 ATTACHING UNHOOKING 27 SHEAR BOLT PROTECTED DRIVELINE 29 FRONT DOOR DISCHARGE CONFIGURATIONS 30 FRONT DOOR DISCHARGE 30 UNLOADIN...

Страница 4: ...2875 21000 FIELD OPERATION 37 GENERAL 37 CUTTING AND MIXING PROCEDURES 38 UNLOADING PROCEDURES 39 OPERATING HINTS 41 TRANSPORTING 42 STORAGE 43 TROUBLESHOOTING 44 GENERAL TROUBLESHOOTING 44 DRIVELINE TROUBLESHOOTING 45 STANDARD MODEL SPECIFICATIONS 50 ...

Страница 5: ...so JAY LOR reserves the right to make changes or improvements in design and construction at any time without incurring the obligation to make these changes on previously manufactured units OWNER OPERATOR S RESPONSIBILITY It is the Owner Operator s responsibility to read the Operator s Manual to operate lubricate maintain and store the product in accordance with all instructions and safety procedur...

Страница 6: ... upon notice promptly given will either examine the article or unit at its site or issue shipping instructions to return to the Seller The warranties shall not extend to any articles units or parts thereof which have been installed used or serviced otherwise than in conformance with the Seller s applicable instructions manuals service bulletins or if none which shall have been articles units parts...

Страница 7: ...ur Dealer the Model Number and Serial Number of your JAY LOR Cutter Mixer Feeder when ordering parts or requesting service or other information Depending on the type of service the Serial Numbers of individual components and or assemblies will be required The Serial Number location required for servicing your JAY LOR Product is shown in Figure 1 For easy reference please write this information in ...

Страница 8: ...R REFERENCE INFORMATION JAY LOR Model Number JAY LOR Serial Number Discharge Date Purchased Dealer Name Dealer Phone Scale Indicator Model Number Scale Indicator Serial Number Remote Scale Indicator Serial Number Other Main Components e g Gearboxes Hydraulic Motors etc ...

Страница 9: ...nal word is to be limited to the most extreme situations typically for machine components which for functional purposes cannot be guarded WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury and includes hazards that are exposed when guards are removed It may also be used to alert against unsafe practices CAUTION Indicates a potentially ha...

Страница 10: ...achine and at least annually thereafter The most important safety device on this equipment is a SAFE OPERATOR It is the operator s responsibility to read and understand ALL Safety and Operating instructions in the manual and to follow them JAY LOR feels that a person who has not read and understood all operating and safety instructions is not qualified to operate the machine An untrained operator ...

Страница 11: ...lothing and hair away from all moving and or rotating parts Do not allow riders on the machine during operation or transporting Clear the area of bystanders especially small children before starting Attach securely to the tractor using a retainer on the drawbar pin and a safety chain Stay out of the mixing chamber and away from the auger when engine is running Keep others away Stay away from overh...

Страница 12: ...lear the area of bystanders especially small children when carrying out any maintenance and repairs or making any adjustments HYDRAULIC SAFETY Make sure that all components in the hydraulic system are kept in good condition and are clean Replace any worn cut abraded flattened or crimped hoses or metal lines immediately Relieve pressure before working on hydraulic systems Do not attempt any makeshi...

Страница 13: ... to the tractor using a retainer on the drawbar pin and a safety chain Do not allow anyone to ride on the machine or tractor during transport Do not exceed 15 km h 10 mph Reduce speed on rough roads and surfaces Always use hazard warning flashers on tractor when transporting unless prohibited by law Drive carefully and defensively at all times and especially when negotiating uneven or hilly terrai...

Страница 14: ...ign backing paper SIGN OFF FORM JAY LOR Fabricating Inc follows the general Safety Standards specified by the American Society of Agricultural Engineers ASAE and the Occupational Safety and Health Administration OSHA Anyone who will be operating and or maintaining the machine must read and clearly understand ALL Safety Operating and Maintenance information presented in this manual Do not operate o...

Страница 15: ...JAY LOR Operator s Manual 13 Trailer Units Models 2875 21000 SIGN OFF FORM DATE EMPLOYEE S SIGNATURE EMPLOYER S SIGNATURE ...

Страница 16: ...s on the equipment are shown in the illustrations that follow Good safety requires that you familiarize yourself with the various Safety Signs the type of warning and the area of particular function related to that area which requires your SAFETY AWARENESS Think SAFETY Work SAFELY A B C A B C D E F G H H I J K A A C B H J K I D F ...

Страница 17: ... safe transport speed Use harzard flashers on tractor when transporting When repairing or servicing equipment refer to operator s manual To prevent serious injury or death ROTATING AUGER HAZARD Stay out of mixing chamber and away from auger when engine is running Keep others away Place all controls in neutral stop the engine set park brake relieve hydraulic pressure remove ignition key and wait fo...

Страница 18: ...RIVELINES SECURELY ATTACHED AT BOTH ENDS DRIVELINE SHIELDS THAT TURN FREELY ON DRIVELINE DO NOT OPERATE WITHOUT DECAL D DECAL E NOT FOR HIGHWAY TRAVEL DO NOT EXCEED 15 KM H 10 MPH MAX WHEN TRANSPORTING THIS EQUIPMENT WATCH YOUR STEP DECAL F DECAL G ROTATING PART HAZARD KEEP AWAY To prevent serious injury or death from rotating parts Place controls in neutral stop engine set park brake remove ignit...

Страница 19: ...g or adjusting Wear proper hand and eye protection when searching for leaks Use wood or cardboard instead of hands Keep all components in good repair To prevent serious injury or death from high pressure fluid HIGH PRESSURE FLUID HAZARD To Avoid Injury Or Machine Damage When servicing machine use proper tools and equipment Refer to Operators Manual for instructions Secure conveyor discharge with l...

Страница 20: ... action of feed rations A planetary gearbox located under each auger center post provides rotation to the auger Each planetary gearbox is equipped with a remote oil reservoir to display oil level and condition The input driveline is equipped with a shear bolt to protect the drivetrain against shock loads Some models may be equipped with a 2 speed transmission option which offer a selection between...

Страница 21: ...nual 19 Trailer Units Models 2875 21000 A A Mixing Chamber B Vertical Auger C Cutting Knives D PTO Shaft E Driveshaft F Planetary Gearbox G Unloading Door H Discharge Conveyor B H G C D F Figure 2 Main Machine Components E ...

Страница 22: ...tness Use a clean cloth to wipe any accumulated dirt from the couplers before connecting to the hydraulic system of the tractor 7 Check the tires to be sure that they are inflated to the specified pressure Torque wheel nuts to 180 ft lbs 8 Check that the auger rotates freely Remove all string twine or other entangled material 9 Check that the PTO driveline is locked to the tractor shaft and the gu...

Страница 23: ...thout a 2 speed transmission The minimum horsepower that is required for a JAY LOR Model 21000 Cutter Mixer Feeder is 130HP wih a 2 speed transmission or 160HP without a 2 speed transmission 2 PTO Shaft The tractor PTO Shaft must meet the following specifications 1000 RPM 21 spline 1 3 8 diameter or 1000 RPM 20 spline 1 3 4 diameter Important It is not recommended that shaft adaptors be used on th...

Страница 24: ... with 5 GPM 19 L min at 2000 psi 13 750 kPa This circuit is required to supply hydraulic power to the discharge door 5 Drawbar Attachment The machine is designed with an adjustable clevis type hitch that provides a way to level the machine with a variety of drawbar heights Always attach with the tractor drawbar inside the clevis and adjust the clevis position to level the frame Important Ensure th...

Страница 25: ...acket and it is also necessary to use a wire or plastic fastener to secure the indicator to the mounting bracket For more information on mounting refer to the Weigh tronix manual included in this binder Most scale options configured in trailer applications use a single scale indicator The scale indicator is located on the front side of the viewing platform on the front of the machine The mounting ...

Страница 26: ...Weighbar Cords x4 SCALE INDICATOR MOUNTING BRACKET ASSEMBLY TIGHTENING NUT VIEWING PLATFORM Figure 7 Adjustment of Scale Mounting Bracket Assembly SERIAL NO HO LD GROSS UNLOAD LO AD 8 7 6 2 1 3 RESET PRINT ZERO 0 9 5 4 ON OFF Figure 8 Typical Scale Indicator and Connections ...

Страница 27: ...ety and operational instructions and constraints pertaining to the battery to avoid injury or death Some models may be equipped with a second indicator referred to as the Remote Indicator This indicator is usually adjusted such that viewing from the loading equipment is permitted In most cases the remote indicator does not allow full access to weigh system parameters These are usually controlled f...

Страница 28: ...ion of the mixer in either High Gear or Low Gear High Gear is a direct ratio speed 1 1 1000 RPM input speed will result in 1000 RPM output speed on the transmission Low Gear is a reduced speed 1 3 1 Operating in Low Gear is beneficial when processing heavy loads or for reducing startup power required under load 1000 RPM input speed will result in 770 RPM output speed on the transmission Selecting ...

Страница 29: ...appropriate dimension between the PTO shaft and drawbar pin hole Refer to Tractor Operator s Manual 6 Use the clevis on the hitch to level the machine 7 Use the jack to raise or lower the hitch pole to allign with the drawbar 8 Install the drawbar pin with provisions for a mechanical retainer such as a Klik pin Install the retainer 9 Attach safety chain between the machine and the tractor drawbar ...

Страница 30: ...he correct set of ports on the tractor Be sure to match the system with the desired control lever in the tractor 12 Connect the wiring harness and scale indicator power cord 13 Route the hoses and wiring harness along the hitch and secure in position to prevent entanglement with any moving parts 14 Raise the implement jack remove and mount on the upper storage bracket 15 When unhooking from the tr...

Страница 31: ...ns equipped with the machine On standard units the shear bolt is located on the machine end of the PTO shaft supplied with the machine On units equipped with the 2 speed transmission option the shear bolt is located directly behind the 2 speed transmission on the end of the driveshaft that connects to the output shaft of the transmission Figure 12 Shear Bolt Location Standard Driveline OUTPUT SHAF...

Страница 32: ...g height In most cases the door will be opened fully to unload the mixed ration However the most suitable door opening height may be determined in combination with the speed of the conveyor and the ground speed of the machine when unloading Unloading Conveyor The conveyor must be greased on a regular basis as per the Maintenance Schedule When unloading the machine engage the conveyor before openin...

Страница 33: ...r side of the machine The conveyor is operated by using the controls on the tractor for left and right discharge The conveyor will reverse from its direction of discharge when the remote is moved to the opposite position CHAIN TIGHTENER ASSEMBLY 1 PER SIDE DISCHARGE CONVEYOR ASSEMBLY Figure 15 Chain Tightener Assembly DISCHARGE DIRECTION Figure 16 Dual Discharge Conveyor Assembly ...

Страница 34: ...quipment The collars are each different sizes and are stacked on the lift cylinder s stroke The number of lock collars used determines the lowering height of the wing Once the desired height is set the conveyor is lowered cylinder retracts until it bottoms on the lock collar s The hydraulic plumbing is designed such that at this point the hydraulic motor on the conveyor will engage Once the contro...

Страница 35: ...OR Operator s Manual 33 Trailer Units Models 2875 21000 CONVEYOR LIFT CYLINDER LOCK COLLARS PLACED ON CYLINDER EXPAND LOCK COLLAR TO FIT ONTO CYLINDER SHAFT Figure 18 Overview of Lock Collar System Operation ...

Страница 36: ...tween the operation of the rear door and the front door is done through a diverter valve To open or close the rear discharge door simply pull the rope attached to the selector valve This will divert the hydraulic pressure to the rear discharge door The rear door is then controlled from the tractor When the door is opened feed will be discharged from the machine onto the ground Important Always ens...

Страница 37: ...servoir sustains any damage call your JAY LOR Dealer or Distributor immediately The acrylic reservoir has decals indicating the maximum and minimum oil level range under normal operating conditions At no time is the fluid level to be lower than the minimum recommended level as damage to the gearbox may occur If the fluid level is higher than the maximum level the oil may overflow either at the res...

Страница 38: ... the sight glass the oil may overflow out of the breather Refer to the Maintenance and Service Information section for information on the lubricant specifications for your JAY LOR Cutter Mixer Feeder The transmission is equipped with a breather plug near the top of the assembly which must be attached to the transmission at all times This breather is removable to allow the filling of the transmissi...

Страница 39: ...mixing chamber places additional stress on the machine Even though it is designed to handle this stress repetitive startups under load may affect the service life of the machine If however due to circumstances it is required to restart the machine while loaded retract the restrictor blades all the way in order to decrease starting torque as much as possible Warning While loading the machine be cer...

Страница 40: ...ed RPM is reached d Proceed with loading of the ration 6 Stopping a Stop forward motion b Close unloading door c Stop conveyor when commodity is off d Slow engine to low idle e Disengage PTO clutch f Stop engine if required 7 Emergency Stopping If an emergency should arise disengage PTO turn hydraulics off stop forward motion and stop engine immediately 8 Loading Feed Rations a Position the mixer ...

Страница 41: ...key removed and all moving parts have stopped Failure to follow these safety precautions can result in serious injury or death Unloading Procedures Follow these guidelines when unloading the machine 1 Transport the machine to the feeding area 2 If not already done engage the PTO to start auger rotation 3 For models equipped with front discharge Use a combination of the opening of the unloading doo...

Страница 42: ...of all commodities to turn the auger at the fastest speed possible This will propel the feed that is resting on the auger off its flighting and allow the auger to unload this 6 Unpluggging Although plugging or clogging of material can occur in several ways the list identifying ways for plugging or clogging to occur includes but is not limited to a Unloading door b Return end of conveyor on left ri...

Страница 43: ...nts into the machine first In that way the heavier and denser material added later will push the light material into the auger Always place hay round square or loose into the machine first 2 Shake the bucket on the loader to control the amount of material being added to the machine Watch the weight indicator to know exactly how much of each ingredient you are adding 3 Operate the auger for 3 to 5 ...

Страница 44: ... seen by all overtaking and oncoming traffic 4 Raise the conveyor and install the transport lock bracket 5 Do not allow riders on the machine or tractor 6 It is not recommended that the unit be transported for long distances when the mixing chamber is fully loaded Transporting will compact the mixture and can make startup difficult 7 Always use hazard flashers on the tractor when transporting unle...

Страница 45: ...valves Tighten any loose fittings Replace any hose that is cut nicked or abraded separating from the crimped fitting 4 Inspect auger and knives for damaged or broken components Repair or replace components as required 5 Lubricate all grease points Make sure all grease cavities have been filled with grease to remove any water residue from washing 6 Raise the conveyor to its maximum height and insta...

Страница 46: ...r machine ready PROBLEM CAUSE SOLUTION Material wraps around knives Knives dull or worn out Check auger remove entangled material Check knife condition Replace any worn bent and or damaged knives Conveyor doesn t move Insufficient oil flow Cold temperatures Conveyor slats frozen down Conveyor jammed Increase oil flow at tractor or flow divider Warm machine before operating Check oil level in tract...

Страница 47: ...lowing section lists common problems causes and solutions to the problems you may encounter with the driveline components found on your JAY LOR Cutter Mixer Feeder Refer to the Maintenance and Service Information Section for the regular service requirements for these and other related components ...

Страница 48: ...BLE DAMAGES POSSIBLE CAUSES CORRECTIVE ACTIONS QUICK DISCONNECT YOKE PUSH PIN TYPE Note Quick disconnect pins must be cleaned and greased every 16 working hours CORRECTIVE ACTIONS POSSIBLE CAUSES AVOIDABLE DAMAGES QUICK DISCONNECT YOKE SLIDE COLLAR TYPE Quick disconnect yoke slide collar tight or completely seized Quick disconnect yoke slide collar damaged or broken Quick disconnect slide collar d...

Страница 49: ...defective yokes Verify compatibility between shaft and working conditions torque vs angle Disengage tractor P T O during cornering or when lifting or lowering the implement Replace defective yokes AVOIDABLE DAMAGES POSSIBLE CAUSES CORRECTIVE ACTIONS YOKE Yoke ears distorted Overload caused by high starting and peak torques Engage P T O more carefully Use appropriate shear bolt Replace defective yo...

Страница 50: ...inuous torque and or excessive working angle Inadequate lubrication Verify compatibility between shaft and working conditions Carefully follow lubricating instructions Replace defective cross bearings Verify compatibility between shaft and working conditions Carefully follow lubricating instructions Replace defective cross bearings Excessive continuous torque and or excessive working angle Inadequ...

Страница 51: ...ement Incorrect chain mounting Chain moving or failure Note Shield bearings must be greased every 8 working hours Eliminate interference between guard cones and any part on the tractor and or implement Avoid excessive angle during cornering or when lifting or lowering the implement Replace damaged guard cones Guard cone in contact with components on the tractor and or implement Excessive angularit...

Страница 52: ...ub Assemblies 10 000 lb Farm Implement Hub w Grease Lubrication Width and Type 36 wide chain slat discharge various option packages available Conveyor Assembly Conveyor Drive Assembly Hydraulic Orbit Motor 8 0 cu in rev PTO Shaft 8 1000 RPM operating speed w shear bolt protection 1 3 8 dia 21 spline hookup to tractor or 8 1000 RPM operating speed w shear bolt protection 1 3 4 dia 20 spline hookup ...

Страница 53: ... 10 000 lb Farm Implement Hub w Grease Lubrication Width and Type 36 wide chain slat discharge various option packages available Conveyor Assembly Conveyor Drive Assembly Hydraulic Orbit Motor 8 0 cu in rev PTO Shaft 8 1000 RPM operating speed w shear bolt protection 1 3 8 dia 21 spline hookup to tractor or 8 1000 RPM operating speed w shear bolt protection 1 3 4 dia 20 spline hookup to tractor Ma...

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