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Javo Standard potting machine manual 

Version 2010-11-1  

 

  Page

 14 

A.

 

Allen key 4 mm 

B.

 

Door key 

C.

 

Open ended spanner 24-27 mm 

D.

 

Open ended spanner 17-19 mm 

E.

 

Open ended spanner 10-13 mm 

Safety precautions 

Unplug the machine: 

-

 

When it is not in use  

-

 

Before moving the machine 

-

 

Before cleaning the machine 

-

 

Before maintenance 

 
The remaining safety precautions can be found on page 6 

("Safety") 

Conditions for repositioning 

Disconnect energy supplies 

Power, pneumatics and hydraulics should be disconnected before repositioning the machine.  Make sure cables and 
hoses are stored properly. 

Disconnecting 

Before the machine can be repositioned, the conveyor belt (off-take belt) must be disconnected.  

Transport 

When repositioning the machine within the same location (machine does not have to be lifted) energy sources must 
be disconnected and disassembly work must have been carried out properly. Check the condition of the machine 
(wheels) before moving it. Make sure the route is clear so that the machine can be moved to its new location 
without running into any obstacles.  

When the machine needs to be lifted (moving to a different location) contact your supplier or enlist the aid of a 
professional company.  

Waste disposal 

Machines, accessories and packaging must be recycled in an environmentally responsible way. 

Only for countries within the EU 

Electrical components 
Do not dispose of electrical components in the household waste. In accordance with the European directive on 
waste electrical equipment and the translation of the directive into national legislation electrical equipment that is 
no longer usable must be collected separately and recycled in an environmentally responsible manner.  

Waste oil 
Waste oil, such as oil from a reduction gear unit, classifies as household hazardous waste (HHW). A duty of collection 
applies for HHW. This means that waste oil cannot be disposed of in household waste. Waste oil has to be collected 
by/delivered to a company which is certified to collect these oils.  

 

Содержание Standaard

Страница 1: ...rhout The Netherlands T 31 0 252 343121 F 31 0 252 377423 E info javo eu W www javo eu All rights reserved The information provided herein may not be reproduced and or published in any form by print photo print microfilm or any other means whatsoever electronically or mechanically without the prior written authorisation of JAVO B V ...

Страница 2: ... and drawings The chapter on safety and troubleshooting contains several tips and solutions for common problems The Javo Standard has been developed and manufactured using state of the art technology This manual is part of the engineering file which is maintained by the machine engineering plant The user manual has been written with the utmost care and is intended for anyone who uses this Javo sys...

Страница 3: ...y features on the machine 6 Safety precautions 6 Explanation of the symbols on the machine 7 Assembly installation and commissioning 8 Location 8 Assembly connection 8 Setting up adjusting 8 Covers and doors 8 Elevator direction of movement 8 Drill direction of movement 8 Type of soil 8 Soil belt tension 8 Pot track chain tension 9 Elevator chain tension 9 Centring the drill 9 Facilities to be pro...

Страница 4: ... required 13 Safety precautions 14 Conditions for repositioning 14 Disconnect energy supplies 14 Disconnecting 14 Transport 14 Waste disposal 14 Only for countries within the EU 14 Attachments 15 Name and address of the manufacturer and or dealer 15 Symbols and information on the machine 15 Type plate 15 Safety symbols 15 Other markings 16 Personal safety equipment PSE 16 Machine specifications 17...

Страница 5: ...e moving parts of the machine Do not stand on the machine while it is in use The machine may only be used to process pots substrate and other materials as described in this manual Conditions of use The Javo Standard must only be used under supervision of a qualified individual Anyone working with the machine should have read and understood the complete manual prior to starting work In addition the...

Страница 6: ... either manually or by machine Then the pots are moved along the pot track until they are removed by an off take system or manually The machine is fitted with wheels making it easy to move Workstations at the machine The workstations on the Javo Standard are in two positions at the pot track and at the conveyor belt Controls The motor is controlled by 3 control panels which can be found on the con...

Страница 7: ...nnot be avoided an earth leakage circuit breaker must be used Do not allow individuals who have not read and are not familiar with these instructions to operate the machine Electrically powered machines are dangerous when operated by inexperienced individuals Maintain the parts properly Check that moving parts function correctly and are not jammed and or parts are not broken or damaged to an exten...

Страница 8: ...nd the safety signs on the machine with references to the potential hazards Read and understand this manual before starting the machine Hazard injury from moving parts performing maintenance Hazard injury from pinching parts Emergency stop Hazard injury from electric shocks No access Elevator Pot track speed Direction of movement Soil supply speed ...

Страница 9: ...e plug into the socket Setting up adjusting The following points must be checked before starting the machine Covers and doors All covers and doors must be closed and secured Elevator direction of movement The direction of movement of the elevator must be from top to bottom If it is not have an engineer correct this On the SE type the elevator runs in the opposite direction so from bottom to top Dr...

Страница 10: ... on both sides Note 1 The chain tension must not be too tight 2 The paddles must protrude 20 mm outside the housing Centring the drill Centre the drill such that the hole is made in the correct position in the pot Longitudinal adjustment Loosen the clamping bolt A and slide the drill motor in the correct direction Diagonal adjustment Loosen the clamping bolt C and turn the drill motor into the cor...

Страница 11: ...issioning Soil belt speed adjustment Adjust the soil supply such that the pots are sufficiently filled before reaching the leveller 1 Unlock using handle A 2 Adjust the speed using the hand wheel B on the side of the machine 3 Lock the hand wheel using handle A Controlling the pot track speed 1 Unlock using handle A 2 Adjust the speed using the hand wheel B on the side of the machine 3 Lock the ha...

Страница 12: ...ing soil looser in the pot Starting normal operation stopping emergency stop The machine can be started in various ways depending on how the machine was switched off earlier The various options are explained below There are 3 control panels on the machine on the left on the right and on the switch panel Ensure that the machine is in the correct mode see page 5 Before starting Turn the main switch ...

Страница 13: ...e in the pot track elevator or drill Remove blockages The pot track is not moving V belt is slipping Reduce speed slightly Replace V belt Align pulleys Pot track pawl slipping Ensure that the pawl can move freely and remove obstructions see page 11 The drill motor stops drilling Electrical problem with motor or cable Call an engineer Drilled hole is not deep enough Incorrect setting Set correctly ...

Страница 14: ... not clean using water Use compressed air and or a brush Do not use sharp tools to prevent damage to the belt Clean the machine daily when using clay or aggressive sticky soil types Take care near moving parts Pot track pawl Adjust eccentric bolt A to increase the stroke of the pawl B The closer the bolt is to the pivot point the longer the stroke Nature and frequency of maintenance and cleaning P...

Страница 15: ...tion of the machine wheels before moving it Make sure the route is clear so that the machine can be moved to its new location without running into any obstacles When the machine needs to be lifted moving to a different location contact your supplier or enlist the aid of a professional company Waste disposal Machines accessories and packaging must be recycled in an environmentally responsible way O...

Страница 16: ...hine type B Unique machine serial number CE number C Year of manufacture D Motor E Voltage F Maximum power consumption G Number of phases H Cycles Hertz Safety symbols The symbols below show the emergency stops and the safety signs on the machine with references to the potential hazards Read and understand this manual before starting the machine Hazard injury from moving parts performing maintenan...

Страница 17: ...ndard potting machine manual Version 2010 11 1 Page 16 Other markings Elevator Pot track speed Direction of movement Soil supply speed Personal safety equipment PSE Safety glasses Safety gloves Safety clothing ...

Страница 18: ...for this machine have been combined in a separate file This is also supplied with the machine Please use the exploded view drawings of this machine to order spare parts These can be found on JavoNet JavoNet We recommend that you register your machine on JavoNet This way you will have online access to the technical drawings and documents for your own machine Visit our website www javo eu for more i...

Страница 19: ...t Machine Standard Make Javo Type potting machine Serial Number Is in conformity with Machinery directive 2006 42 EC National and International Technical norms NEN 60204 1 International Organization for Standardization ISO 13857 International Organization for Standardization ISO 12100 1 National and International Technical norms NEN 1010 The Netherlands Noordwijkerhout Sjaak Bakker Director TRÄDGÅ...

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