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Jasic TIG Series, Руководство оператора

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26

 

 

TIG TORCH SPARE PARTS LIST

 

 

TIG Welding Torch Air Cooled 

-

 Model TIG37ERGO 

 

Rating 150A DC, 115A AC @ 60% Duty Cycle EN60974

-

7 

• 

0.5mm to 3.2mm Electrodes

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 
 
 
 
 
 
 

 

 

Main Consumables

 

No  Code 

 

       Description 

 

1     

WP17 

 

       Rigid Torch Body

 

2     

WP17F       Flexible Torch Body

 

3     

WP17FV     Flexible Torch Body c/w Valve

 

4     

WP17V       Torch Body c/w Argon Valve

 

5     

57Y04 

 

       Short Back Cap

 

6     

300M 

 

       Medium Back Cap

 

7     

57Y02 

 

       Long Back Cap

 

8     

98W18       Back Cap 'O' Ring

 

Collets

 

9     

10N21        Standard .020" (0.5mm)

 

        10N22       Standard .040" (1.0mm)

 

        10N23       Standard 1/16" (1.6mm)

 

        10N26       Standard 5/64" (2.0mm)

 

        10N24       Standard 3/32" (2.4mm)

 

        10N25       Standard 1/8" (3.2mm)

 

10   

10N21S      Stubby .020" (0.5mm)

 

       10N22S      Stubby .040" (1.0mm)

 

       10N23S      Stubby 1/16" (1.6mm)

 

       10N24S      Stubby 3/32" (2.4mm)

 

       10N25S      Stubby 1/8" (3.2mm)

 

Collet Bodies

 

11   

10N29        Standard .020" (0.5mm)

 

       10N30 

 

        Standard .040" (1.0mm)

 

       10N31 

 

        Standard 1/16" (1.6mm)

 

       10N31M     Standard 5/64" (2.0mm)

 

       10N32 

 

        Standard 3/32" (2.4mm)   

 

       10N28 

 

        Standard 1/8" (3.2mm)

 

12   

17CB20       Stubby .020"

-

 1/8" (0.5 

-

 3.2mm)

 

Gas Lens Bodies

 

13   

45V29         Standard .020" (0.5mm)

 

       45V24 

 

        Standard .040" (1.0mm)

 

       45V25 

 

        Standard 1/16" (1.6mm)

 

       45V25M     Standard 5/64" (2.0mm)

 

       45V26 

 

       Standard 3/32" (2.4mm)

 

       45V27 

 

       Standard 1/8" (3.2mm)

 

Ceramic Cups for use with item 12

 

No  Code 

 

     Description

 

20   

13N08      Standard Cup 1/4" Bore

 

       13N09       Standard Cup 5/16" Bore

 

       13N10       Standard Cup 3/8" Bore

 

       13N11       Standard Cup 7/16" Bore

 

       13N12       Standard Cup 1/2" Bore

 

       13N13       Standard Cup 5/8" Bore

 

21   

796F70     Long Cup 3/16" Bore

 

       796F71      Long Cup 1/4" Bore

 

       796F72      Long Cup 5/16" Bore

 

       796F73      Long Cup 3/8" Bore

 

22  

796F74      X 

-

 Long Cup 3/16" Bore

 

       796F75      X 

-

 Long Cup 1/4" Bore

 

       796F76      X 

-

 Long Cup 5/16" Bore

 

       796F77      X 

-

 Long Cup 3/8" Bore

 

Secondary Consumables

 

23  

SP9110      LH & RH Handle Shell

 

24  

SP9111      Handle Screw

 

25  

SP9120      Single Button Switch

 

       SP9121      2 Button Switch

 

       SP9122      5K Potentiometer Switch

 

       SP9123      10K Potentiometer Switch

 

       SP9128      47K Potentiometer Switch

 

       SP9129      4 Button Switch

 

26  

SP9113      Handle Ball Joint

 

27  

SP9116      Leather Cover 800mm

 

28  

SP9118      Cable Cover Joint (not illustrated)

 

29  

18CG         Standard Heat Shield

 

30  

54N01       Gas Lens Heat Shield

 

31  

54N63       Large Gas Lens Insulator

 

32  

VS

-

2           Valve Stem WP17V & WP17FV

 

33  

57Y01       Mono Power Cable 12.5ft 

-

 3/8"

 

       57Y03      Mono Power Cable 25ft 

-

 3/8" Bsp

 

34  

57Y01

-

2D 2 Piece Power Cable Assy 12.5ft 

 

       57Y03

-

2D 2 Piece Power Cable Assy 25ft 

 

35  

0315071   Insulation Boot

 

36  

SP9002     Neoprene Protective Cover 1m

 

37  

SP9126     4m Switch Cable 

 

       SP9127    8m Switch Cable 

 

-

 

-

   JSP

-

01      2 Pin Control Plug (TIG Torch)

 

Gas Lens Bodies

 

No  Code 

 

       Description 

 

14   

45V0204   Large Dia .020"

-

.040" (0.5 

-

 1.0mm)

 

       45V116      Large Dia 1/16" (1.6mm)

 

       45V64 

 

       Large Dia 3/32" (2.4mm)

 

       995795      Large Dia 1/8" (3.2mm)

 

Ceramic Cups

 

15   

10N50       Standard Cup 1/4" Bore

 

       10N49 

 

      Standard Cup 5/16" Bore

 

       10N48 

 

      Standard Cup 3/8" Bore

 

       10N47 

 

      Standard Cup 7/16" Bore

 

       10N46 

 

      Standard Cup 1/2" Bore

 

       10N45 

 

      Standard Cup 5/8" Bore

 

       10N44 

 

      Standard Cup 3/4" Bore

 

16   

10N50L     Long Cup 1/4" Bore 

 

       10N49L      Long Cup 5/16" Bore

 

       10N48L      Long Cup 3/8" Bore

 

       10N47L      Long Cup 7/16" Bore

 

Gas Lens Cups

 

17   

54N18       Standard Cup 1/4" Bore

 

       54N17 

 

      Standard Cup 5/16" Bore

 

       54N16 

 

      Standard Cup 3/8" Bore

 

       54N15 

 

      Standard Cup 7/16" Bore

 

       54N14 

 

      Standard Cup 1/2" Bore

 

       54N19 

 

      Standard Cup 11/16" Bore

 

18  

54N17L      Long Cup 5/16" Bore

 

       54N16L      Long Cup 3/8" Bore

 

       54N15L      Long Cup 7/16" Bore

 

       54N14L      Long Cup 1/2" Bore

 

19   

57N75       Large Dia Cup 3/8" Bore

 

       57N74 

 

      Large Dia Cup 1/2" Bore

 

       53N88 

 

      Large Dia Cup 5/8" Bore

 

       53N87 

 

      Large Dia Cup 3/4" Bore

 

 

Содержание TIG Series

Страница 1: ......

Страница 2: ...information should you require assistance or spare parts Date purchased ________________________________________ From where ________________________________________ Serial number ____________________...

Страница 3: ...aration 8 LF declaration 8 Materials and their disposal 8 Product Overview 9 Technical Specifications 10 Description of Controls 11 Installation 12 Operation MMA 14 Operation TIG 15 Guide to MMA Weldi...

Страница 4: ...and overheating Never use worn damaged under sized or poorly jointed cables Insulate yourself from work and earth using dry insulating mats or covers big enough to prevent any physical contact Never...

Страница 5: ...lty welding helmets Always ensure there are adequate protective screens or barriers to protect others from flash glare and sparks from the welding area Ensure that there are adequate warnings that wel...

Страница 6: ...he the welding fume Ensure the welding zone is well ventilated and provision should be made for suitable local fume extraction system to be in place If ventilation is poor wear an approved airfed weld...

Страница 7: ...ated by high currents may affect the operation of pacemakers or elec tronically controlled medical equipment Wearers of vital electronic equipment should consult their physician before beginning any a...

Страница 8: ...y current from the power supply network high power systems affect the quality of power provided by the network Consequently connection restrictions or maximum impedance requirements permitted by the n...

Страница 9: ...nel of the machine and the handle are coated with rubber oil so the machine has soft texture good hand feeling that feels warm and comfortable to hold Jasic TIG 180 and 200 Product Features Compact si...

Страница 10: ...6 Rated input current Ieff 16 5 A 115V 18 5 230V 14 2 18 9 Welding current range TIG 10 180 MMA 10 160 A 115V TIG 10 120 115V MMA 10 100 230V TIG 10 180 230V MMA 10 160 TIG 10 200 MMA 10 180 No load v...

Страница 11: ...t terminal To connect the work clamp 6 Output terminal To connect the TIG torch 7 Gas terminal To connect the gas hose of the TIG torch 8 Control terminal To connect the trigger switch plug of the TIG...

Страница 12: ...ng Never connect the machine to the mains supply with the panels removed Output connections Electrode polarity In general when using manual arc welding electrodes the electrode holder is connected to...

Страница 13: ...hine and tighten it clockwise Insert the cables plug of the TIG torch into the socket on the front panel of the machine and tighten clockwise Connect the gas quick connector into the outlet on the mac...

Страница 14: ...contamination When the electrode is moved along the work piece at the correct speed the metal core deposits a uniformed layer called the weld bead After connecting the welding leads as detailed you wi...

Страница 15: ...ch on the back panel to ON the machine is started with the power LED on and the fan working Switch the MMA TIG switch to TIG mode Open the gas valve of the cylinder and adjust the gas regulator to obt...

Страница 16: ...across rather than to or from your body The electrode holder lead should always be clear of any obstruction so that you can move your arm freely along as the electrode burns down Some elders prefer t...

Страница 17: ...n as the electrode contacts the work piece The welder should always ensure a good connection of the work clamp The nearer the clamp is placed to the welding area the better When the arc is struck the...

Страница 18: ...uit quickly lift up about 2 4mm and arc will be ignited This method is difficult to master Scratch technique Drag the electrode and scratch the work piece as if striking a match Scratching the electro...

Страница 19: ...rode 1 The electrode feeding to the molten pool along axis 2 The electrode swing right and left 3 The electrode moving in the weld direction The operator can choose the manipulation of electrode based...

Страница 20: ...speed Ensure the arc is on the leading edge of the weld puddle Porosity Small holes or cavities on the surface or within the weld material Work piece dirty Electrode is damp Arc length is excessive Re...

Страница 21: ...isibility of the arc A much larger diameter nozzle can be used which will produce a large blanket of shielding gas This can be very useful in welding material like titanium The gas lens will also enab...

Страница 22: ...ode Colour Chart DC Tungsten Electrode Current Ranges Tungsten electrode preparation DC When welding at low current the electrode can be ground to a point At higher current a small flat on the end of...

Страница 23: ...an use both non contact and contact methods to provide arc starting Depending on the Jasic model the options are indicated on a selector switch on the front control panel of the power source The most...

Страница 24: ...tion than scratch starting for mild and stainless steel although these methods of arc starting are not a good option when welding aluminium Arc starting HF start Non contact High Frequency HF start me...

Страница 25: ...orch angle is best kept at 15 20 from vertical away from the direction of travel This assists with visibility of the weld area and allows easier access for the filler material The filler metal should...

Страница 26: ...77 X Long Cup 3 8 Bore Secondary Consumables 23 SP9110 LH RH Handle Shell 24 SP9111 Handle Screw 25 SP9120 Single Button Switch SP9121 2 Button Switch SP9122 5K Potentiometer Switch SP9123 10K Potenti...

Страница 27: ...e No operation when torch switch is operated Torch switch or cable faulty Check the torch switch continuity and repair or replace as required ON OFF switch turned off Check position of ON OFF switch M...

Страница 28: ...d too small or insufficient penetration Welding travel speed too fast Reduce your welding travel speed Weld bead too wide or excessive bead build up Welding travel speed too slow Increase your welding...

Страница 29: ...t 5 minutes after power switch off before opening the case SERVICE SCHEDULE RECORD Period Maintenance item Daily examination Check the condition of the machine mains cables welding cables and connecti...

Страница 30: ...ally The fault LED is ON and the fan is running The machine is under over heating protection status and will recover automatically after the welding machine has cooled Check incoming mains supply to e...

Страница 31: ...ials Do not dispose of the equipment with normal waste The European Directive 2002 96 EC on Waste Electrical and Electronic Equipment states the electrical equipment that has reached its end of life m...

Страница 32: ...e scope of the warranty Defects due to natural wear and tear Failure to observe the operating and maintenance instructions Connection to an incorrect or faulty mains supply Overloading during use Any...

Страница 33: ...33 SCHEMATIC...

Страница 34: ...d Dinse Adaptor and Switch Plug JSP 01 TIG Torch Switch Plug 2 Pin WCS25 3WEL Welding Cable Set MMA 3m WC 2 03LD Electrode Holder and Lead 3m EC 2 03LD Work Return Lead and Clamp 3m CP3550 Cable Plug...

Страница 35: ..._________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________...

Страница 36: ...36 September 2020 Issue 4...

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