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Installation

5

Unpacking

Check the packaging for any signs of damage.

Carefully remove the machine and retain the packaging until 
the installation is complete.

Location

The  machine  should  be  located  in  a  suitable  position  and 
environment. Care should be taken to avoid moisture, dust, 
steam, oil or corrosive gases

Place  on  a  secure  level  surface  and  ensure  that  there  is 
adequate  clearance  around  the  machine  to  ensure  natural 
airflow.

Input connection

Before  connecting  the  machine  you  should  ensure  that  the 
correct  supply  is  available.  Details  of  the  machine 
requirements can be found on the data plate of the machine 
or in the technical parameters shown in the manual.

The equipment should be connected by a suitably qualified 
competent  person.  Always  ensure  the  equipment  has  a 
proper grounding.

Never  connect  the  machine  to  the  mains  supply  with  the 
panels removed.

Output connections 

Electrode polarity

In  general  when  using  manual  arc  welding  electrodes  the 
electrode  holder  is  connected  the  the  positive  terminal  and 
the work return to the negative terminal. Always consult the 
electrode manufacturer’s data sheet if you have any doubts.

When  using  the  machine  for  TIG  welding  the  TIG  torch 
should be connected to the negative terminal and the work 
return to the positive terminal

MMA welding

Insert  the  cable  plug 
with  electrode  holder 
into  the  “+”  socket  on 
the  front  panel  of  the 
welding  machine,  and 
tighten it clockwise.

Insert the cable plug of 
the  work  return  lead 
into  the  “-”  socket  on 
the  front  panel  of  the 
welding  machine,  and 
tighten it clockwise

TIG Welding

Insert the cable plug with the work clamp into the “+” socket 

on  the  front  panel  of  the  welding  machine,  and  tighten  it 

clockwise.

Insert  the  cable  plug  of  the 

TIG torch into the “-” socket 

on  the  front  panel  of  the 

m a c h i n e  a n d  t i g h t e n 

clockwise.

Connect  the  TIG  torch 

control  switch  into  the 

socket on the machine front 

panel.

Connect  the  gas  hose  to 

the  regulator  /  flowmeter 

located  on  the  shield  gas 

cylinder  and  connect  the 

other end to the machine.

9

Содержание TIG 200 AC/DC Analog

Страница 1: ...Operator Manual www jasic co uk TIG Series TIG 200 AC DC Analog JT 200A ...

Страница 2: ...upplier of equipment in the UK and our products are supported by our extensive service network Call your distributor in the unlikely event of a problem occurring Please record below the details from your product as these will be required for warranty purposes and to ensure you get the correct information should you require assistance or spare parts Date purchased __________________________________...

Страница 3: ...ye protection Insulate yourself from work and ground using dry insulating mats or covers big enough to prevent any physical contact with the work ground Never touch the electrode if you are in contact with the work ground or another electrode from a different machine Do not wrap cables over your body Ensure that you take additional safety precautions when you are welding in electrically hazardous c...

Страница 4: ... fan may cut fingers and hands and snag garments Protections and coverings may be removed for maintenance and controls only by qualified personnel after first disconnecting the power supply cable Replace the coverings and protections and close all doors when the intervention is finished and before starting the equipment Take care to avoid getting fingers trapped when loading and feeding wire durin...

Страница 5: ...network at the public network connection point must be applied to these systems In this case the installer or the user is responsible for ensuring the equipment can be connected consulting the electricity provider if necessary Materials and their disposal The equipment is manufactured with materials which do not contain any toxic or poisonous materials dangerous to the operator When the equipment ...

Страница 6: ...vantages such as smaller in size lighter in weight higher power exchange rate and more energy saving in comparison to the older technology welding equipment Product functions AC DC TIG Pulsed TIG and MMA are available Easy to use control panel for setting of parameters LED display TIG MMA selector 2T 4T function Downslope pre and post flow gas function all adjustable Full control of pulse paramete...

Страница 7: ...age V 80V Pre flow S 0 2 AC output frequency Hz 60 Clean width 20 80 Slope down time S 0 10 Post flow time S 1 10 Base current 10 90 Pulse frequency Hz 0 5 300 Pulse duty cycle 10 90 Remote control Yes Arc starting Contact arc ignition HF ignition Efficiency 85 Insulation class B Protection class IP21S Weight kg 25 Size mm 493 330 320 Tested at the environment temperature of 400C Product design ma...

Страница 8: ...h 4 TIG MMA selector switch 5 AC or DC selector switch 6 Pulse No pulse selector switch 7 Negative power connector 8 Torch gas connector 9 Torch switch connector 10 Remote control connector 11 Positive power connector 12 Control panel see below Rear view 13 Data plate 14 Power cable input 15 Shield gas input connector 7 ...

Страница 9: ...ol sets the time the peak current will be on during each pulse For example at a peak current of 100A and base current set at 30 means the welding current will go from 100A to 30A during each pulse cycle With the pulse duty set at 60 this means that 60 of the pulse time will be at 100A and 40 of the pulse time will be at 30 Adjustment 10 90 8 Cleaning control AC mode When welding materials with a r...

Страница 10: ...eral when using manual arc welding electrodes the electrode holder is connected the the positive terminal and the work return to the negative terminal Always consult the electrode manufacturer s data sheet if you have any doubts When using the machine for TIG welding the TIG torch should be connected to the negative terminal and the work return to the positive terminal MMA welding Insert the cable...

Страница 11: ...inues at the preset current level Press the torch trigger again and release it current begins to decrease to the minimum value and then arc stops Gas keeps flowing for the post flow time and welding ends Select the welding mode AC or DC Set the welding current to suit the application Set the downslope time If welding in AC mode then set the cleaning control percentage as required If using a remote...

Страница 12: ...he work piece and then press the torch trigger The gas solenoid valve operates The gas will flow and then HF output will start After arc is ignited the HF discharge will cease the current rises up to the preset value and welding can be carried out After releasing the torch trigger the current begins to decrease as determined by the downslope setting to the pilot arc value Then arc stops with gas k...

Страница 13: ...ly If any wire becomes loose or is misplaced it maybe potential danger to user Only professional maintenance personnel should repair the machine Ensure the power is disconnected before working on the machine Always wait 5 minutes after power switch off before opening the case 12 Period Maintenance item Daily examination Carry out a full visual inspection Check for any damage to the machine leads ca...

Страница 14: ...troller is malfunctioning 1 Replace the switch of pedal controller 2 Replace1K potentiometer 6 Warning Indicator light on 1 Be of over amperage protection status 2 Excessive dust accumulated and thus causes the short circuit 3 Components inside the equipment malfunctioning 1 Switch of the power source Let the equipment cool down and operated again 2 Remove the dust accumulated inside the equipment...

Страница 15: ... 9 9 GULYH ZLUH 9 GULYH ZLUH 9 9 7 7 3 VZLWFK 7 7 VZLWFK VZLWFK 9 9 SULPDU 9 VHFRQGDU 9 9 9 4 9 4 9 9 9 9 9 9 SULPDU 9 VHFRQGDU 9 4 secondary inverer board B secondary inverter board A temperature switch temperature switch rectifier bridge1 rectifier bridge2 from power transform board PH 20 ...

Страница 16: ...Parts list 8 JT 200A 15 ...

Страница 17: ... Power line 6 10004938 Air Switch 21 10013302 Back Panel 7 10004917 Knob 22 10022039 Solenoid value 8 10021855 Quick Socket 23 10022060 Fan 9 10016390 Water fast socket 24 10020998 Secondary inverter board A 10 10004685 Five Pin Air socket 25 10020358 Top Board 11 10004684 Two Pin Air socket 26 10020501 Strip Board 12 10020441 Bottom Panel 27 10006625 Silicon Bridge 13 10006562 Reactor 28 10020997...

Страница 18: ...JT 200A AC DC PULSE TIG MMA WELDING MACHINE Order code JT 200A Wilkinson Star Limited Issue 2 March 2014 Product is subject to change without notice xvii ...

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