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Operation

Before starting any welding activity ensure that you have 
suitable eye protection and protective clothing. Also take 
the  necessary  steps  to  protect  any  persons  within  the 
area.

MMA

After connecting the welding leads as detailed you will need 
to switch on the machine. The power LED will be lit and the 
fan running.

Switch the TIG/MMA/MIG switch to MMA.

Set  the  amperage  on  the  machine  using  the  MMA  current 
control knob to a value suitable for the electrode being used. 
Please  see  below  a  guide  to  amperages  required.  Ensure 
you check that you have the electrode polarity correct.

TIG

After connecting the welding leads as detailed you will need 
to switch on the machine. The power LED will be lit and the 
fan running.

Switch the TIG/MMA/MIG switch to TIG.

Set  the  amperage  on  the  machine  using  the  MMA  current 
control knob to a value suitable for the electrode being used.

Open  the  gas  valve  on  the  TIG  torch  and  set  the  required 
flow rate 

Start the arc by touching the TIG electrode to the work piece 
and raising it.

MIG/MAG

Connect the MIG torch leads as detailed above. Ensure that 
a suitable inert gas supply is connected. 

Switch  the  power  switch  on  the  back  panel  to  “ON”,  the 
machine  is  started  with  the  power  LED  on  and  the  fan 
working.

Switch the MMA/MIG switch to MIG mode.

Select pull position if using a remote torch

Open  the  gas  valve  of  the  cylinder,  and  adjust  the  gas 
regulator to obtain the desired flow rate.

Adjust  the  “voltage  control  knob  in  MIG”  and  “wire  feed 
speed  control  knob  in  MIG”  on  the  front  panel  of  the 
machine  to  get  the  correct  welding  voltage  and  welding 
current.

Operate the torch trigger, and welding can be carried out.

Where  required  adjust  the  burn-back  time  potentiometer 
(above  the  feed  unit  inside  the  machine)  to  get  the  proper 
electrode stick-out.

One  second  after  the  arc  stops,  the  gas  supply  will  be  cut 
o

Gas less MIG

The operation method is the same to MIG operation except 
that there are no gas options.

For welder training please visit our Academy website at

 

www.wilkinson-welding-academy.com

 

11

Electrode Diameter (mm)

Recommended Welding Current (A)

1.0

20~60

1.6

44~84

2.0

60~100

2.5

80~120

3.2

108~148

4.0

140~180

5.0

180~220

6.0

220~260

Содержание JM-350C

Страница 1: ...wilkinsonstar com MIG Series MIG MAG MMA Compact welding machines Order code JM 350C MIG 350C OPERATOR MANUAL ...

Страница 2: ...upplier of equipment in the UK and our products are supported by our extensive service network Call your distributor in the unlikely event of a problem occurring Please record below the details from your product as these will be required for warranty purposes and to ensure you get the correct information should you require assistance or spare parts Date purchased __________________________________...

Страница 3: ...ye protection Insulate yourself from work and ground using dry insulating mats or covers big enough to prevent any physical contact with the work ground Never touch the electrode if you are in contact with the work ground or another electrode from a different machine Do not wrap cables over your body Ensure that you take additional safety precautions when you are welding in electrically hazardous c...

Страница 4: ... fan may cut fingers and hands and snag garments Protections and coverings may be removed for maintenance and controls only by qualified personnel after first disconnecting the power supply cable Replace the coverings and protections and close all doors when the intervention is finished and before starting the equipment Take care to avoid getting fingers trapped when loading and feeding wire durin...

Страница 5: ...network at the public network connection point must be applied to these systems In this case the installer or the user is responsible for ensuring the equipment can be connected consulting the electricity provider if necessary Materials and their disposal The equipment is manufactured with materials which do not contain any toxic or poisonous materials dangerous to the operator When the equipment ...

Страница 6: ...welding dynamic characteristic control circuit in MIG provides a stable arc low spatter excellent weld appearance and high welding efficiency By removing the ball at the end of the wire after welding a high no load voltage and slow wire feed at the start presents exceptional arc starting The machine also has a very stable welding current in MMA excellent arc ignition and can be used with a wide vari...

Страница 7: ...current A 350 Rated output voltage V 31 5 Rated duty cycle 350A 40 No load voltage V 59 2V Output current range in MMA A 20 350 Output current range in MIG A 50 350 Output voltage range in MIG V 15 38 Electrode diameter applicable mm 0 8 0 9 1 0 1 2 Wire spool applicable kg 20 Wire feed speed range m min 1 5 15 Wire feeder 4 roll Insulation class F Cooling mode Air cooling Protection class IP21S P...

Страница 8: ...er LED 6 Overheating LED 7 Wire inch button 8 Wire feed speed control knob in MIG 9 Voltage meter 10 Inductance control knob 11 Current meter 12 TIG MMA MIG switch 13 Push Pull torch switch 14 Socket of wire pull torch control cable 15 output terminal 16 Gas gasless adapter 17 output terminal 7 TIG MIG STANDARD SPOOL GUN MMA A V U0 24V V R D ...

Страница 9: ...Rear View 18 Fan 19 Socket of gas regulator heater 20 Input power cord 21 Power switch 22 Grounding terminal 23 Gas inlet 21 Burn back control 8 ...

Страница 10: ...ed to the negative terminal and the work return to the positive terminal MMA welding Insert the cable plug with the electrode holder into the socket on the front panel of the welding machine and tighten it clockwise Insert the cable plug of the work return lead into the ve socket on the front panel of the welding machine and tighten it clockwise TIG welding Insert the cable plug with the TIG torch...

Страница 11: ... front panel of the welding machine and tighten it clockwise Insert the quick plug of the gas no gas selector into the output terminal on the middle plate of the welding machine and tighten it clockwise Install the wire spool on the spindle adapter ensuring that the groove size in the feeding position on the drive roll matches the contact tip size of the welding torch and the wire size being used ...

Страница 12: ...to the work piece and raising it MIG MAG Connect the MIG torch leads as detailed above Ensure that a suitable inert gas supply is connected Switch the power switch on the back panel to ON the machine is started with the power LED on and the fan working Switch the MMA MIG switch to MIG mode Select pull position if using a remote torch Open the gas valve of the cylinder and adjust the gas regulator ...

Страница 13: ...ell connected 4 Check if the machine is correctly and reliably earthed 5 Check if the welding cable is correctly and well connected 6 Check if the gas path and gas regulator is in good condition Note The voltage inside the machine can reach up to 600V so do not uncover the machine due to safety hazard Ensure the power is disconnected before working on the machine Always wait 5 minutes after power ...

Страница 14: ...hine fails When torch trigger is pressed wire feeder works and gas comes out but there is no output current and the protection LED is off 1 Check if the cable to the workpiece is in good contact 2 Check if the quick plug is connected to correct quick socket 3 Check the welding torch for damage 4 The control PCB PK 131 inside the machine fails There is output current when pushing the torch trigger ...

Страница 15: ...topping welding so that the shielded gas can protect the weld bead 2 Prolong the post flow time of the shielded gas No gas flow when the torch trigger is pushed but the wire feed operates normally 1 The control PCB is damaged 2 The solenoid valve is clogged or damaged 3 The transformer of the power supply is damaged ...

Страница 16: ...Electrical schematic 7 15 VDC ...

Страница 17: ...Parts list 8 16 33 31 37 29 30 26 32 24 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 22 21 20 19 18 17 23 36 35 1 25 27 28 34 ...

Страница 18: ...ck Panel 8 10003585 Inching switch 26 10016685 Hub assembly 9 10006505 Speed potentiometer 27 10001429 Power cable 9 10006506 Current voltage potentiometer 28 10004744 Square sockets 10 10004918 Knob 29 10007332 Fan network 11 10004942 Standard Spool gun switch 30 10001856 Fan 12 10004695 Socket 31 10016535 Wheel 13 10004703 Euro connector 32 10001356 Solenoid valve 14 10003348 Polarity lead 33 10...

Страница 19: ...JM MIG Series MIG MAG MMA WELDING MACHINE Order code JM 350C MIG 350 Wilkinson Star Limited Issue 1 January 2014 Product is subject to change without notice xviii ...

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