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Installation

5

Unpacking

Check the packaging for any signs of damage.

Carefully remove the machine and retain the packaging until 
the installation is complete.

Location

The  machine  should  be  located  in  a  suitable  position  and 
environment. Care should be taken to avoid moisture, dust, 
steam, oil or corrosive gases

Place  on  a  secure  level  surface  and  ensure  that  there  is 
adequate  clearance  around  the  machine  to  ensure  natural 
airflow.

Input connection

Before  connecting  the  machine  you  should  ensure  that  the 
correct  supply  is  available.  Details  of  the  machine 
requirements can be found on the data plate of the machine 
or in the technical parameters shown in the manual.

The equipment should be connected by a suitably qualified 
competent  person.  Always  ensure  the  equipment  has  a 
proper grounding.

Never  connect  the  machine  to  the  mains  supply  with  the 
panels removed.

Output connections 

Electrode polarity

In  general  when  using  manual  arc  welding  electrodes  the 
electrode  holder  is  connected  the  the  positive  terminal  and 
the work return to the negative terminal. Always consult the 
electrode manufacturer’s data sheet if you have any doubts.

MMA welding

Insert  the  cable  plug  with  electrode  holder  into  the  “+” 
socket  on  the  front  panel  of  the  welding  machine,  and 
tighten it clockwise.

Insert  the  cable  plug  of  the  work  return  lead  into  the  “-” 

socket  on  the  front  panel  of  the  welding  machine,  and 
tighten it clockwise

Scratch Start TIG

When using the machine for scratch start TIG welding (set to 
MMA  mode)  the  TIG  torch  should  be  connected  to  the 
negative terminal and the work return to the positive terminal

MIG / MAG (GMAW)

Connect  the  wire  feeder  to  the  welding  source  with  the 
interconnection control cable, and tighten the connector.

Connect  one  end  of  the  welding  cable  to  the  “

”  output 

terminal of the welding source and the other end to the back 
panel of the wire feeder.

Insert the quick plug at one end of the work return cable into 
the “

” socket on the front panel of the welding source, and 

clamp the work piece with the work clamp at the other end 
of the work return cable.

9

Input cable

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Содержание JM-250S MIG Series

Страница 1: ...wilkinsonstar com MIG Series MIG MAG MMA Separate wire feed welding machine Order code JM 250S MIG 250S OPERATOR MANUAL ...

Страница 2: ...upplier of equipment in the UK and our products are supported by our extensive service network Call your distributor in the unlikely event of a problem occurring Please record below the details from your product as these will be required for warranty purposes and to ensure you get the correct information should you require assistance or spare parts Date purchased __________________________________...

Страница 3: ...ye protection Insulate yourself from work and ground using dry insulating mats or covers big enough to prevent any physical contact with the work ground Never touch the electrode if you are in contact with the work ground or another electrode from a different machine Do not wrap cables over your body Ensure that you take additional safety precautions when you are welding in electrically hazardous c...

Страница 4: ... fan may cut fingers and hands and snag garments Protections and coverings may be removed for maintenance and controls only by qualified personnel after first disconnecting the power supply cable Replace the coverings and protections and close all doors when the intervention is finished and before starting the equipment Take care to avoid getting fingers trapped when loading and feeding wire durin...

Страница 5: ...network at the public network connection point must be applied to these systems In this case the installer or the user is responsible for ensuring the equipment can be connected consulting the electricity provider if necessary Materials and their disposal The equipment is manufactured with materials which do not contain any toxic or poisonous materials dangerous to the operator When the equipment ...

Страница 6: ...t welding characteristics A unique welding dynamic characteristic control circuit provides a stable arc low spatter high welding efficiency and excellent weld appearance Removing wire tip ball after welding high no load voltage and soft start wire feeding results in a excellent arc ignition Welds a wide range of wires from 0 6 1 6mm diameter Improved functional design With the wire feeder separate f...

Страница 7: ...t A 12 1 Rated power supply capacity KVA 8 4 Output current range MMA 10 220A Welding current range A 35 250 Welding voltage range V 14 32 No load voltage V 52 Wire feed speed range m min 1 5 16 Wire diameter applicable mm 0 8 1 0 Rated duty cycle 400 C 250A 60 Efficiency 85 Power factor 0 93 Protection class IP21S Overall size mm 510 196 385 Weight kg 15 ...

Страница 8: ...ng switch 2 MMA MIG switch 3 Voltmeter 4 Over current LED 5 Power LED 6 Overheating LED 7 Ammeter 8 Current control knob in MMA 9 Inductance control knob 10 output terminal 11 Connector for the wire feeder 12 output terminalConnector for the wire feeder 7 ...

Страница 9: ...ower switch 14 Socket for the heater 15 Input power cord gland 16 Ground terminal Wire feed control 1 Welding current control knob 2 Manual wire feeding switch 3 Welding voltage control knob 4 2T 4T Selector switch 8 ...

Страница 10: ...lding electrodes the electrode holder is connected the the positive terminal and the work return to the negative terminal Always consult the electrode manufacturer s data sheet if you have any doubts MMA welding Insert the cable plug with electrode holder into the socket on the front panel of the welding machine and tighten it clockwise Insert the cable plug of the work return lead into the socket...

Страница 11: ...to thread the wire through the guide tube and into the drive roll groove Adjust the pressure arm ensuring no sliding of the wire Too high pressure will lead to wire distortion which will affect wire feeding Press the inch wire feeding button to thread the wire out of the torch head Installation of the cylinder Connect the cylinder equipped with a regulator to the gas inlet on the wire feeder with a...

Страница 12: ...n pushing the torch trigger again the machine enters into crater welding and at this time Crater parameters should be set by adjusting the crater welding current control knob and crater voltage control knob on the front panel of the machine The actual current and voltage values are displayed on the front panel of the machine When the torch trigger is released welding ends 2 seconds after welding e...

Страница 13: ...ng Generally the stick out should be 10 times as the welding wire diameter 4 Shield gas flow selection The protection effect is the primary consideration Besides the protection effect of inner angle welding is better than that of external angle welding so the gas flow in inner angle welding should be lower Less or no shield gas is needed in FCAW Refer to the table below for the recommended gas flow ...

Страница 14: ...tion LED warnings 13 Period Maintenance item Daily examination Carry out a full visual inspection Check for any damage to the machine leads cables and connections Replace where necessary Switch on the machine and check for any warning Led s and general operation Monthly examination Using the dry compressed air to clean the inside of arc welding machine Especially check for build up of dust debris ...

Страница 15: ...1 Check if the control cable of the wire feeder is broken 2 Check if the wire feeder is blocked 3 Check if the wire feed PCB of the welding machine fails 4 Check if the wire feeder is damaged Welding can be carried out when pushing the torch trigger but the current is too high the voltage can not be adjusted and the no load voltage is too high 1 Check if the control cable of the wire feeder is bro...

Страница 16: ...Electrical schematic 7 15 ...

Страница 17: ...Parts list 8 16 ...

Страница 18: ...075 Main transformer 6 10001867 Fan 20 10014690 Front Panel 7 10013342 Back panel 21 10001577 Indicator Light 8 10021881 Square sockets 22 10006795 Digital Meter 9 10004955 Power switch 23 10004944 Transform switch 10 10021912 Line button 24 10006507 MMA Current Potentiometer 11 10001146 Silicon bridge 25 10006507 Inductance Potentiometer 12 10044596 Power adapter plate 26 10021855 Quick socket 13...

Страница 19: ...3 10015217 Control Panel 4 10021855 Output Terminal 14 10044630 10044640 Potentiometer 5 10044600 Wire Feeding PCB Board 15 10015526 CS501B Remote Plastic Box 6 10045742 Bottom panel 16 10012376 Wire Feeder Cover 7 10003814 Wire Feeder 17 10016524 Door Catch 8 10003831 Central socket 18 10015767 Platen 9 10015216 Front Panel 19 10016681 Spool for wire feede 10 10044633 Inching button ...

Страница 20: ...JM MIG Series MIG MAG MMA WELDING MACHINE Order code JM 250S MIG 250S Wilkinson Star Limited Issue 1 January 2014 Product is subject to change without notice xix ...

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