Jasic JM-200CS, Руководство оператора

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GUIDE TO MIG/MAG WELDING
Before starting any welding activity ensure that you have suitable eye protection and
protective clothing. Also take the necessary steps to protect any persons within the welding
area.
MIG process description
The MIG process was first patented for the welding of
aluminium in 1949 in the USA.
The process uses the heat that is generated by an electric
arc formed between a bare consumable wire electrode and
the work piece.
This arc is shielded by a gas to prevent oxidation of the weld.
In the MIG process an inert shielding gas is used to protect
the electrode and weld pool from contamination and
enhance the arc. Originally this gas was helium.
In the early 1950’ s the process became popular in the UK
for welding aluminium using argon as the shielding gas.
Development in the use of different gases resulted in the
MAG process. This is where other gases were used, for
example, carbon dioxide and sometimes users refer to the process as CO2 welding. Gases such as oxygen
and carbon dioxide were added and are active constituents to the inert gas to improve the welding
performance. Although the MAG process is in common use today it is still referred to as MIG welding
although technically this is not correct. The process began to prove itself as an alternative to stick
electrode (MMA) and TIG (GTAW) offering high productivity and deposition rates. The process also helps
reduce any weld defects from the increased stop/starts used in MMA. However, the welder must have a
good knowledge of the system set up to achieve satisfactory welds.
The electrode MIG gun is noVE and the work return is normally –VE. However, certain
consumable wires sometimes require what is called reverse polarity i.e. Electrode –VE or work +VE.
Typical of these types of wire are cored wires used in hard facing or high deposition and gasless
applications.
Typical welding ranges
Wire Diameter DIP Transfer Spray Transfer
(mm)
Current (A) Voltage (V) Current (A) Voltage (V)
0.6 30 ~ 80 15 ~ 18 n/a n/a
0.8 45 ~ 180 16 ~ 21 150 ~ 250 25 ~ 33
1.0 70 ~ 180 17 ~ 22 230 ~ 300 26 ~ 35
1.2 60 ~ 200 17 ~ 22 250 ~ 400 27 ~ 35
1.6 100 ~ 280 18 ~ 22 250 ~ 500 30 ~ 40