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MODEL 400
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL. j
FAX 860--347--6978 TEL. 860--347--7271 WWW.
jarvisproducts.com
JARVIS
6205005:::.
®
5. Use a rubber hammer and tap the end of blade to-
wards the body of the saw until the crimp in the
blade slides into the slot in the blade support.
6. Slide the blade into the push rod as far as it will
go.
7. Tighten set screw (item 32) with the hex key.
The set screw must be fully tightened before
running the saw or damage to the saw will occur.
E. GENERAL DISASSEMBLY:
1. Remove blade (item 57, 58 or 59) and blade sup-
port (item 56).
2. Remove handle cover (item 25).
3. Remove switch (item 26). Remove the top two
wires by inserting a 1/16 inch diameter pin
punch directly adjacent to the stator wires.
4. Remove brush cap (item 1) and brushes (item 2).
5. Remove deflectors (item 4).
6. Remove top cap (item 5) -- stator (item 8) will
be attached.
7. Remove armature (item 11). Hold the armature
in one hand and tap housing (item 51) with a rub-
ber hammer with the other hand to loosen the ar-
mature.
(Pinion gear -- item 12 -- on armature
has a left hand thread).
8. Remove bottom plate (item 41) and gasket (item
40).
9. Insert a small block of wood between the con-
necting rod (item 43) and the housing (item 51)
to stop the rotation of the connecting rod. Re-
move lock nuts (item 10). Remove the connect-
ing rod.
10. Using a 5/16 inch hex key, loosen gear stud (item
39) --
left hand thread
. Be sure not to spin gear
stud nut (item 52). Remove items 35--39, 45 and
46.
11. Remove the push rod and stud (item 19) through
the center of the housing.
12. Clean the gear housing cavity to remove any
contaminated lubricant.
13. Remove and replace any faulty parts and reas-
semble by reversing these steps.
NOTE (when reassembling):
a. Step 10: Use
Loctite 271
on gear stud nut
(item 52) before fastening gear stud (item
39).
b. Step 7: Reassemble armature (item 11) in
housing (item 51) by using a center punch
to tap the armature until its bearing is fully
seated.
maintenance instructions
